BS EN 1395-6-2007 Thermal spraying - Acceptance inspection of thermal spraying equipment - Manipulator systems《热喷涂 热喷涂设备的验收检验 操作装置》.pdf

1、 g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58equipment Part 6: Manipulator systemsThe European Standard EN 1395-6:2007 has the status of a Briti

2、sh StandardICS 25.220.20Thermal spraying Acceptance inspection of thermal spraying BRITISH STANDARDBS EN 1395-6:2007BS EN 1395-6:2007This British Standard was published under the authority of the Standards Policy and Strategy Committee on 28 February 2007 BSI 2007ISBN 978 0 580 50281 1Amendments iss

3、ued since publicationAmd. No. Date Commentssecretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.National forewordThis Briti

4、sh Standard was published by BSI. It is the UK implementation of EN 1395-6:2007. This standard together with BS EN 1395-1, BS EN 1395-2, BS EN 1395-3, BS EN 1395-4, BS EN 1395-5 and BS EN 1395-7 supersedes BS EN 1395:1996.The UK participation in its preparation was entrusted to Technical Committee S

5、TI/40, Thermally sprayed inorganic finishes.A list of organizations represented on STI/40 can be obtained on request to its EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 1395-6January 2007ICS 25.220.20 Supersedes EN 1395:1996 English VersionThermal spraying - Acceptance inspection of thermal spr

6、ayingequipment - Part 6: Manipulator systemsProjection thermique - Contrle dacceptation du matrielde projection thermique - Partie 6: Systme demanipulationThermisches Spritzen - Abnahmeprfungen fr Anlagenzum thermischen Spritzen - Teil 6: HandhabungssystemeThis European Standard was approved by CEN

7、on 23 December 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards ma

8、y be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN

9、 Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands,

10、Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form

11、 and by any means reservedworldwide for CEN national Members.Ref. No. EN 1395-6:2007: EEN 1395-6:2007 (E) 2 Contents Page Foreword3 1 Scope 4 2 Normative references 4 3 Terms and definitions .4 4 Acceptance inspection4 5 Manipulators for thermal spraying.4 6 Designation 5 7 Inspection report5 Annex

12、A (informative) Inspection report for thermal spraying manipulator system (initial test/retest).6 Bibliography 11 EN 1395-6:2007 (E) 3 Foreword This document (EN 1395-6:2007) has been prepared by Technical Committee CEN/TC 240 “Thermal spraying and thermally sprayed coatings”, the secretariat of whi

13、ch is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2007, and conflicting national standards shall be withdrawn at the latest by July 2007. This document together with EN 1395-

14、1, 1395-2, 1395-3, 1395-4 1395-5 and 1395-7 supersedes EN 1395:1996. EN 1395 consists of the following Parts, under the general title Thermal spraying Acceptance inspection of thermal spraying equipment: Part 1: General requirements; Part 2: Flame spraying including HVOF; Part 3: Arc spraying; Part

15、4: Plasma spraying; Part 5: Plasma spraying in chambers; Part 6: Manipulator systems; Part 7: Powder feed systems. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulga

16、ria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 1395-6:2007 (E) 4 1 Scope Thi

17、s European Standard specifies requirements for the acceptance inspection of thermal spraying equipment in this case manipulator systems used in spray jobs to produce thermally sprayed coatings of reproducible quality. This part should be used in conjunction with EN 1395-1, which includes general req

18、uirements and explanations of procedures. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amend

19、ments) applies. EN 657:2005, Thermal spraying Terminology, classification 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 657:2005 and the following apply. 3.1 manipulators equipment for horizontal and/or vertical repositioning and/or rotating of obje

20、cts 4 Acceptance inspection 4.1 Purpose of acceptance inspection 5.1 to 5.4 reveal state of the art technology in thermal spraying equipment and the minimum requirements concerning accuracy of motion of a spraying gun and/or work piece as given in Annex A, Table A.2. 4.2 Preliminary conditions for i

21、nspection The manipulator system shall be installed according to the instructions of the manufacturer/supplier. It shall be completely fitted with any other manipulator equipment necessary for the spraying process, aligned, adjusted and shall be able to operate. Measurements see Annex A, Table A.1.

22、5 Manipulators for thermal spraying 5.1 General Generally, manipulators used for thermal spraying may move the gun and/or the work piece to be sprayed. Usually, manipulators used for thermal spraying do not need the same positioning accuracy as systems for positioning of tools when e.g. chip cutting

23、 on milling or drilling machines, due to a spreading of the spray spot as well as to masking of the area not to be sprayed. These circumstances allow larger tolerances in positioning the spray gun and/or the work piece. EN 1395-6:2007 (E) 5 5.2 X-Y-Z gun manipulators X-Y-Z gun manipulators are often

24、 used instead of industrial robots. These manipulators provide less accuracy, repeatability and travel speed compared with industrial robots. Nevertheless, gun manipulators are adequate for many typical spray jobs. Tolerances depend on application, spray process and work piece and should be agreed u

25、pon between the contracting parties. Typical values are given in Annex A. 5.3 Industrial robots Usually, industrial robots possess 5 axes or 6 axes. All movements of the axes may be programmed by free hand or PC control. Standard machine robots may be used together with an additional positioner, suc

26、h as a turntable or tiltable turntable. Usually, movement of the robot and/or work piece to be sprayed and the spraying process are connected via a program where either the manipulator or the spraying process may guide the complete process. The motion speed of the gun or work piece and accuracy of p

27、ositioning shall fulfil all requirements for the particular thermal spraying processes agreed. Inspection tests may be carried out according to EN ISO 9283 with an adequate scope of testing related to the requirements of accuracy for thermal spraying processes. 5.4 Manipulators for rotating of compo

28、nents (rods and rolls) This subclause concerns the acceptance test for manipulators for rotating of components for thermal spraying showing standard accuracy. Preparatory procedures and geometric tests of the manipulator equipment regarding the accuracy of manufacture and installation are described

29、in the Annex A, Table A.1 and Table A.2. The contracting parties shall agree if not all tests can be carried out or additional tests are necessary. National laws and regulations issued for health and safety shall be followed. The test methods only require the test gauges used for geometrical measure

30、ments which are commonly available in most job shops. Smaller tolerances should be agreed between the contracting parties. 6 Designation Acceptance inspection of manipulators for thermal spraying shall be designated as follows: Acceptance inspection according to EN 1395-6. 7 Inspection report An exa

31、mple for the inspection report is given in Annex A. EN 1395-6:2007 (E) 6 Annex A (informative) Inspection report for thermal spraying manipulator system (initial test/retest) The initial test/retest fulfils the requirements of the acceptance inspection according to EN 1395-6. User:. Manufacturer:. Y

32、ear of manufacture: . Type of manipulator system: Type of manipulator device:. Type of equipment: : . Type of programming system: . CE-documentation complete: yes / no . . . . : . . . EN 1395-6:2007 (E) 7 Table A.1 Preparing measurements Tolerance No. Test item Figure Test apparatus Testing instruct

33、ions permissible measured P1 a in longitudinal direction carriage of middle of bed make the measurements at a number of positions equally spaced along the entire length of the bed place the level on the front or rear slide ways 1,0 mm L up to 500 mm(convex) P2 verification of levelling b in transver

34、se direction precision level optical or other methods accessories (parallels, measuring bridge etc.) suited to the type of slide way for both measurements the level may also be placed on the transverse slide or carriage place level on measuring bridge (straightedge) 5 mm/m change in inclination EN 1

35、395-6:2007 (E) 8 Table A.2 Geometrical testing Tolerance No. Test item Figure Test apparatus Testing instructions permissible measured G1 straightness of carriage movement in the horizontal plane or in the plane defined by the axis of the centres and the tool point a L up to 1 500 mm dial indicator

36、test mandrel or straightedge 300 mm to 500 mm long Mount test mandrel between centres. Dial indicator on carriage. Stylus bearing in the horizontal plane against the test mandrel. Traverse carriage along the test mandrel. 5 mm L up to 1 000 mm G2 accuracy of plane running of vertical plane dial indi

37、cator Dial indicator on front face of spindle. Spindle to be turned slowly. 0,3 mm (including periodical axial slip) G3 parallelism of spindle axis with carriage movement over a length equal to half the maximum working diameter dial indicator test mandrel with mounting taper Test mandrel to internal

38、 taper or in chuck. Bring dial indicator to mid-way position of run-out. Bring stylus into contact with circumference of test mandrel. Traverse carriage through the test distance. 1 mm onto 300 mm in horizontal and vertical plane EN 1395-6:2007 (E) 9 Table A.2 (concluded) Tolerance No. Test item Fig

39、ure Test apparatus Testing instructions permissible measured G4 parallelism of tailstock sleeve axis with carriage movement a in the horizontal plane b in the vertical plane dial indicator Bring dial indicator into contact with retracted and locked tailstock sleeve at c. Advance sleeve through 100 m

40、m and re-lock. Traverse carriage to d. Measure at position c, then at d. a 1 mm to 100 mm b 1 mm to 100 mm G5 headstock and Tailstock centres for same height above reference plane dial indicator test mandrel for mounting between centres Tailstock and Tailstock sleeve locked. Bring dial indicator int

41、o contact with top surface line of the test mandrel. Measure at both ends of mandrel. 5 mm (Tailstock centre higher) EN 1395-6:2007 (E) 10 Measured values of Tables A.1 and A.2 are essential part of this acceptance inspection: yes / no Comments:. . . . . . The manipulator system should be accepted f

42、or use with an equipment for the required thermal spraying process: yes / no Date: Inspectors signature: . Date: Customers signature: Date: Suppliers signature:. EN 1395-6:2007 (E) 11 Bibliography 1 EN 1395-1, Thermal spraying Acceptance inspection of thermal spraying equipment Part 1: General requi

43、rements 2 EN ISO 9283, Manipulating industrial robots Performance criteria and related test methods (ISO 9283:1998) BS EN BSI389 Chiswick High RoadLondonW4 4AL1395-6:2007BSI British Standards InstitutionBSI is the independent national body responsible for preparing British Standards. It presents the

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