BS EN 1459-2-2015 Rough-terrain trucks Safety requirements and verification Slewing variable-reach trucks《越野卡车 安全要求和验证 回转变量达到的卡车》.pdf

1、BSI Standards PublicationBS EN 1459-2:2015Rough-terrain trucks Safety r e q u i r e m e n t s a n d v e r i f i c a t i o nPart 2: Slewing variable-reach trucksBS EN 1459-2:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 1459-2:2015.The UK participation in

2、its preparation was entrusted to Technical Committee MHE/7, Industrial trucks.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its corre

3、ct application. The British Standards Institution 2015. Published by BSI Standards Limited 2015ISBN 978 0 580 77568 0 ICS 53.060 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strate

4、gy Committee on 30 September 2015.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS EN 1459-2:2015EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1459-2 September 2015 ICS 53.060 English Version Rough-terrain trucks - Safety requirements and verification - Part 2: Sle

5、wing variable-reach trucks Chariots tout-terrain - Prescriptions de scurit et vrification - Partie 2 : Chariots porte variable rotatifs Gelndegngige Stapler - Sicherheitstechnische Anforderungen und Verifizierung - Teil 2: Schwenkbare Stapler mit vernderlicher Reichweite This European Standard was a

6、pproved by CEN on 17 July 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationa

7、l standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language

8、 and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hu

9、ngary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CE

10、NELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1459-2:2015 EBS EN 1459-2:2015EN 1459-2:2015 (E) 2 Contents Page European foreword . 4 Introduction 5 1 Scope 6 2 Norma

11、tive references 7 3 Terms and definitions . 9 4 Safety requirements and/or protective measures 14 4.1 General . 14 4.2 Starting/moving . 15 4.3 Brakes. 16 4.4 Electrical and electronic systems . 16 4.5 Controls 17 4.6 Power systems and accessories 23 4.7 Stabilizing devices . 24 4.8 Design requireme

12、nts for maintenance purposes . 26 4.9 Systems for lifting, tilting, reaching and slewing 27 4.10 Operators station 29 4.11 Operator access. 35 4.12 Protective measures and devices . 36 4.13 Stability requirements . 38 4.14 Visibility. 38 4.15 Lighting 38 4.16 Fire protection 38 4.17 Retrieval, trans

13、portation and lifting . 38 4.18 Noise . 39 4.19 Electromagnetic compatibility 40 4.20 Elastic and rigid body stability / Structural and stability calculations 40 5 Verification of requirements and safety measures . 43 5.1 General . 43 5.2 Functional verification . 43 5.3 Structural verification 44 5

14、.4 Load holding verification 45 5.5 Maximum load lowering speed verification . 45 6 Information for use . 45 6.1 Signals and warning 45 6.2 Instruction handbook . 47 6.3 Marking 51 6.4 Load chart . 51 Annex A (informative) List of significant hazards . 54 Annex B (informative) Consistency of motions

15、 60 Annex C (normative) Rules for the construction and layout of pedals 61 C.1 Definitions 61 C.2 Requirements 61 BS EN 1459-2:2015EN 1459-2:2015 (E) 3 C.3 Design and manufacture 62 Annex D (informative) Regular and occasional loads 64 D.1 General . 64 D.2 Regular loads 64 D.3 Occasional loads 64 An

16、nex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 66 Bibliography . 67 BS EN 1459-2:2015EN 1459-2:2015 (E) 4 European foreword This document (EN 1459-2:2015) has been prepared by Technical Committee CEN/TC 150 “Industrial truck

17、s - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2016, and conflicting national standards shall be withdrawn at the latest by March 2016.

18、 Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commissi

19、on and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document. EN 1459, Rough-terrain trucks Safety requirements and verification, consists of the following

20、parts: Part 1: Variable-reach trucks Part 2: Slewing variable-reach trucks Part 3: Interface between the variable-reach truck and the work platform Part 4: Additional requirements for variable reach trucks handling suspended loads Part 5: Additional requirements for attachments and attachment interf

21、ace Part 6: Risk assessment methodology and control system performance level determination (CEN/TR) Part 7: Test method and determination of noise emission (in development) According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to

22、 implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Ro

23、mania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 1459-2:2015EN 1459-2:2015 (E) 5 Introduction This European Standard covers general safety requirements and the means for verification of these requirements for slewing rough-terrain variable-reach trucks. For

24、 the purpose of this European Standard, slewing rough-terrain variable-reach trucks are primarily designed to transport and place loads to elevated work areas and can be driven on unimproved terrain. Trucks may also be equipped with a variety of attachments, e.g., mower, sweeper. All quantities are

25、in SI units, and this includes metric units. Acknowledging that, at the time of publication, the requirements included in this European Standard do not represent the state of the art, a transition period of 18 months is permitted after the date of publication, such that manufacturers can develop the

26、ir products sufficiently to meet the requirements of this European Standard. This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this document. When

27、provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard

28、. BS EN 1459-2:2015EN 1459-2:2015 (E) 6 1 Scope This European Standard specifies the general safety requirements of slewing variable-reach rough-terrain trucks (here-after referred to as trucks), consisting of a lower chassis with a slewing upper structure equipped with a telescopic lifting means (p

29、ivoted boom), on which a load handling device (e.g. carriage and fork arms) is typically fitted. Fork arms are covered by this European Standard and considered to be parts of the truck. This European Standard deals with all significant hazards, hazardous situations and events relevant to the trucks

30、when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Annex A). This European Standard does not apply to: variable-reach rough terrain trucks covered by prEN 1459-1 (non-slewing); industrial variable-reach trucks (covered by prEN ISO

31、3691-2); lorry-mounted variable-reach trucks; variable reach trucks fitted with tilting or elevating operator position; mobile cranes (covered by EN 13000); machines designed primarily for earth moving, such as loaders and dozers, even if their buckets and blades are replaced with forks (see EN 474

32、series); trucks designed primarily with variable length load suspension elements (e.g., chain, ropes) from which the load may swing freely in all directions; trucks designed primarily for container handling; trucks on tracks; attachments (prEN 1459-5). This European Standard does not address hazards

33、 linked to: hybrid power systems; gas power system; trucks equipped with gasoline engine; battery power system; tractor specific devices (e.g. PTO). This European Standard does not address hazards which may occur when: a) handling suspended loads which may swing freely (additional requirements are g

34、iven in prEN 1459-4); b) using trucks on public roads; c) operating in potentially explosive atmospheres; BS EN 1459-2:2015EN 1459-2:2015 (E) 7 d) operating underground; e) when towing trailers; f) fitted with a personnel work platform (additional requirements are given in EN 1459-3). 2 Normative re

35、ferences The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies

36、. EN 842:1996+A1:2008, Safety of machinery Visual danger signals General requirements, design and testing EN 1175-2:1998+A1:2010, Safety of industrial trucks Electrical requirements Part 2: General requirements of internal combustion engine powered trucks EN 12053:2001+A1:2008, Safety of industrial

37、trucks Test methods for measuring noise emissions EN 12895:2015, Industrial trucks Electromagnetic compatibility EN 13059:2001+A1:2008, Safety of industrial trucks Test methods for measuring vibration EN 13309:2010, Construction machinery Electromagnetic compatibility of machines with internal power

38、 supply EN 60529:1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529) EN 62061:2005, Safety of machinery Functional safety of safety-related electrical, electronic and programmable electronic control systems (IEC 62061:2003) EN ISO 2860:2008, Earth-moving machinery Minimum access

39、 dimensions (ISO 2860:1992) EN ISO 2867:2011, Earth-moving machinery Access systems (ISO 2867:2011) EN ISO 3164:2013, Earth-moving machinery Laboratory evaluations of protective structures Specifications for deflection-limiting volume (ISO 3164:2013) EN ISO 3411:2007, Earth-moving machinery Physical

40、 dimensions of operators and minimum operator space envelope (ISO 3411:2007) EN ISO 3449:2008, Earth-moving machinery Falling-object protective structures Laboratory tests and performance requirements (ISO 3449:2005) EN ISO 3457:2008, Earth-moving machinery Guards Definitions and requirements (ISO 3

41、457:2003) EN ISO 3471:2008, Earth-moving machinery Roll-over protective structures Laboratory tests and performance requirements (ISO 3471:2008) EN ISO 4413:2010, Hydraulic fluid power General rules and safety requirements for systems and their components (ISO 4413:2010) EN ISO 4414:2010, Pneumatic

42、fluid power General rules and safety requirements for systems and their components (ISO 4414:2010) BS EN 1459-2:2015EN 1459-2:2015 (E) 8 EN ISO 5353:1998, Earth-moving machinery, and tractors and machinery for agriculture and forestry Seat index point (ISO 5353:1995) EN ISO 6682:2008, Earth-moving m

43、achinery Zones of comfort and reach for controls (ISO 6682:1986, including Amd 1:1989) EN ISO 6683:2008, Earth-moving machinery Seat belts and seat belt anchorages Performance requirements and tests (ISO 6683:2005) EN ISO 7096:2008, Earth-moving machinery Laboratory evaluation of operator seat vibra

44、tion (ISO 7096:2000) EN ISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reduction (ISO 12100:2010) EN ISO 13732-1:2008, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces (ISO 13

45、732-1:2006) EN ISO 13849-1:2008, Safety of machinery Safety-related parts of control systems Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13850:2008, Safety of machinery Emergency stop Principles for design (ISO 13850:2006) EN ISO 13857:2008, Safety of machinery Safety distances t

46、o prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) ISO 3795:1989, Road vehicles, and tractors and machinery for agriculture and forestry Determination of burning behaviour of interior materials ISO 4305:2014, Mobile cranes Determination of stability ISO 5053-1:2014, Indus

47、trial trucks - Terminology and classification - Part 1: Types of industrial trucks ISO 6011:2003, Earth-moving machinery Visual display of machine operation ISO 6016:2008, Earth-moving machinery Methods of measuring the masses of whole machines, their equipment and components ISO 6292:2008, Powered

48、industrial trucks and tractors Brake performance and component strength ISO 7000:2014, Graphical symbols for use on equipment Registered symbols ISO 9533:2010, Earth-moving machinery Machine-mounted audible travel alarms and forward horns Test methods and performance criteria ISO 10263-2:2009, Earth

49、-moving machinery Operator enclosure environment Part 2: Air filter element test method ISO 10263-3:2009, Earth-moving machinery Operator enclosure environment Part 3: Pressurization test method ISO 10263-4:2009, Earth-moving machinery Operator enclosure environment Part 4: Heating, ventilating and air conditioning (HVAC) test method and performance BS EN 1459-2:2015EN 1459-2:2015 (E) 9 ISO 10896-1:2012, Rough-terrain trucks