1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 1501-5:2011Refuse collection vehicles General requirements andsafety requirementsPart 5: Lifting devices for refuse collectionvehiclesBS EN 1501-5:2011 BRITISH STANDARDNati
2、onal forewordThis British Standard is the UK implementation of EN 1501-5:2011.Together with BS EN 1501-1:2011, it supersedes BS EN1501-1:1998+A2:2009 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee B/508/1, Waste containers and associated lifting device
3、son refuse collection vehicles.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. BSI 2011ISBN 978 0 580 55330 1ICS
4、43.160Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 December 2011.Amendments issued since publicationDate Text affectedBS EN 1501-5:2011EUROPEAN STANDARD NORM
5、E EUROPENNE EUROPISCHE NORM EN 1501-5 August 2011 ICS 43.160 Supersedes EN 1501-1:1998+A2:2009English Version Refuse collection vehicles - General requirements and safety requirements - Part 5: Lifting devices for refuse collection vehicles Bennes de collecte des dchets - Exigences gnrales et exigen
6、ces de scurit - Partie 5: Lve-conteneurs pour bennes de collecte des dchets Abfallsammelfahrzeuge und die dazugehrigen Schttungen - Allgemeine Anforderungen und Sicherheitsanforderungen - Teil 5: Schttungen fr Abfallsammelfahrzeuge This European Standard was approved by CEN on 11 June 2011. CEN memb
7、ers are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on applicati
8、on to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Managem
9、ent Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlan
10、ds, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in a
11、ny form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1501-5:2011: EBS EN 1501-5:2011EN 1501-5:2011 (E) 2 Contents Page Foreword 6Introduction .71 Scope 82 Normative references 83 Terms and definitions 114 List of significant hazards . 175 Safety requirements and/or prote
12、ctive measures . 215.1 General . 215.2 Requirements for lifting the designated waste containers 245.3 Specific requirements for waste container lifting devices mounted on rear loaded RCVs 295.4 Specific requirements for waste container lifting devices mounted on side and front loaded RCVs 315.5 Hydr
13、aulic system 325.6 Pneumatic system 325.7 Electrical powered system . 325.8 Operating symbols . 325.9 Control systems 355.10 Visual control 365.11 Electrical components . 375.12 Working light(s) . 385.13 Electromagnetic compatibility (EMC) . 385.14 Noise 385.15 Maintenance 385.16 Lifting points . 39
14、5.17 Signals and warning devices . 396 Verification 397 Information for use . 397.1 Signals and warning devices . 397.2 Operation manual . 397.3 Maintenance 417.4 Data sheet 417.5 Marking 41Annex A (normative) Functional spaces, dimensions and connections 43Annex B (informative) Types of special con
15、tainers and their pick-up systems 75Annex C (normative) Requirements for pin connections and data sheets . 81Annex ZA (informative) Relationship between this Standard and the Essential Requirements of EU Directive 2006/42/EC . 86Bibliography . 87BS EN 1501-5:2011EN 1501-5:2011 (E) 3 Figures Page Fig
16、ure A.1-1 Rear mounted waste container lifting device . 43 Figure A.1-2 Side mounted waste container lifting device 44 Figure A.1-3 Front mounted waste container lifting device 45 Figure A.1-4 Rear loaded RCV with winch and skip container . 46 Figure A.1-5 RCV with loader crane and top lifted and bo
17、ttom emptied container 47 Figure A.1 Types of RCVs, working stations, functional and visible spaces 47 Figure A.2-1 Standard comb and guide system for waste containers according to EN 840-1 to -3 . 48 Figure A.2-2 Standard comb and guide system for waste containers according to EN 840-1 to -3, when
18、identification systems according to EN 14803 are used 49 Figure A.2-3 Standard wide comb and guide system for containers according to EN 840-4 50 Figure A.2-4 Standard comb and guide system for containers according to EN 840-4, when identification systems according to EN 14803 are used . 51 Figure A
19、.2-5a Locking system for EN 840 forms A and B . 52 Figure A.2-5b Locking system for EN 840 form C 52 Figure A.2-5 Locking system for comb pick-up system 52 Figure A.2 Standard combs and guide systems 53 Figure A.3-1 Pushing pad for containers according to EN 840-1, EN 840-2 and EN 840-3 54 Figure A.
20、3-2 Pushing pad for containers according to EN 840-4 . 55 Figure A.3 Pushing pads for comb pick-up system . 55 Figure A.4-1 Trunnion pick-up system for containers according to EN 840-2 and EN 840-3 56 Figure A.4-2 Trunnion pick-up system for containers according to EN 840-4 57 Figure A.4-3 Trunnion
21、pick-up system for container according to EN 12574-1 with dome lid 58 Figure A.4-4 Double trunnion lifting system for containers according to EN 12574-1 . 59 Figure A.4 Trunnion pick-up system . 59 Figure A.5.1a All views of single version 60 Figure A.5.1b Rear view of double version . 60 Figure A.5
22、-1 Diamond pick-up system 60 Figure A.5-2 Diamond pick-up system locking device 61 Figure A.5 Diamond pick-up system 61 Figure A.6 BG pick-up system for containers according to EN 840-4 . 62 Figure A.7-1 Pocket pick-up system and lid opener 63 Figure A.7-2 Pocket pick-up system and lid opener for EN
23、 12574-1 pocket containers (Type 3) . 64 Figure A.7 Pocket pick-up systems . 64 Figure A.8 Limit of the functional space of the interchangeable waste container lifting device in rear loaded RCVs tailgate for lifting EN 840-1, EN 840-2, EN 840-3 or diamond containers 65 Figure A.9 Entrance protection
24、 in automatic mode . 66 BS EN 1501-5:2011EN 1501-5:2011 (E) 4 Figure A.10-1 Opening of single-chamber rear loaded RCV for interchangeable waste container lifting device 67 Figure A.10-2 Opening of multi-chamber rear loaded RCV for interchangeable waste container lifting device 68 Figure A.10 Opening
25、s of rear loaded RCVs for interchangeable waste container lifting device . 68 Figure A.11-1 Mounting frame of interchangeable waste container lifting device for single-chamber rear loaded RCV 69 Figure A.11-2 Mounting frames of interchangeable waste container lifting devices for multi-chamber rear l
26、oaded RCV 70 Figure A.11 Mounting frame of interchangeable waste container lifting devices for rear loaded RCV70 Figure A.12 Positions of hydraulic and electric connectors for interchangeable waste container lifting device 71 Figure A.13-1 16-pole floating plug (location 2 on Figure A.12) . 72 Figur
27、e A.13-2 16-pole socket (location 2 on Figure A.12) . 73 Figure A.13 Electric 16-pole connectors for interchangeable waste container lifting device 73 Figure A.14 Pin connections between interchangeable waste container lifting device and RCV Emergency and CleAN OPEN loops . 74 Figure B.1-1 Paladin c
28、ontainer 75 Figure B.1-2 Diamond containers 76 Figure B.1 Non European standardized containers 76 Figure B.2 Example of catch for skip container lifted by a winch or a two chains skip pick-up system . 77 Figure B.3-1 Two chains skip container pick-up system 78 Figure B.3-2 Four chains skip container
29、 pick-up system . 78 Figure B.3 Chains skip container pick-up system . 78 Figure B.4-1 Detail tooth 4.1 (universal teeth) see also Figures A.2-1 to -4 79 Figure B.4-2 Detail tooth 4.2 (specific teeth for container EN 840-2 and 3) see also Figures A.2-1 to -4 79 Figure B.4-3 Perspective with rounded
30、borders and corners 79 Figure B.4 Profiles of comb teeth 79 Figure B.5-1 Warning label: Do not reach into moving parts . 80 Figure B.5-2 Warning label: Do not stand under any moving part 80 Figure B.5 Safety labels 80 Figure B.6 Warning sign: Falling container or object . 80 BS EN 1501-5:2011EN 1501
31、-5:2011 (E) 5 Tables Page Table 1 List of significant hazards . 18 Table 2 Graphical symbols . 33 Table Figure A.2 53 Table Figure A.3-1 54 Table Figure A.3-2 55 Table Figure A.4-1 56 Table Figure A.4-2 57 Table Figure A.4-3 58 Table Figure A.4-4 59 Table Figure A.5-1 60 Table Figure A.5-2 61 Table
32、Figure A.6 62 Table Figure A.7-1 63 Table Figure A.7-2 64 Table Figure A.8 65 Table Figure A.10-1 67 Table Figure A.10-2 68 Table Figure A.11-1 69 Table Figure A.11-2 70 Table Figure B.1-1 75 Table Figure B.2 77 Table Figure B.4 79 Tables C.1 Pin connection for the connectors defined in A.13. 81 Tab
33、le C.1 a List of signals from RCV: 16-pin socket (fixed on RCV) 81 Table C.1 b List of signals from waste container lifting device: 16-pin plug (with cable from lifting device) 82 Table C.1 c List of signals from waste container lifting device: 16-pin socket (fixed on lifting device). 83 Table C.1 d
34、 List of signals from RCV: 16-pin plug (with cable from RCV) . 84 Table C.2 Signal processing chronogram footstep(s). Pins 13,16, 3 and 4 of Tables C.1c and C.1d . 85 Table C.3 Data sheet: Lifting device data 85 BS EN 1501-5:2011EN 1501-5:2011 (E) 6 Foreword This document (EN 1501-5:2011) has been p
35、repared by Technical Committee CEN/TC 183 “Waste Management”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2012, and conflicting national stand
36、ards shall be withdrawn at the latest by February 2012. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document together with EN
37、 1501-1:2011 supersedes EN 1501-1:1998+A2:2009. It also updates and improves the description of and the requirements for the lifting devices of EN 1501-2:2005+A1:2009 (3.14 to 3.20 and 6.4), EN 1501-3:2008 (3.15 to 3.17, 4.4 and 6.5) and EN 14803:2006 (Figure A.1). This document has been prepared un
38、der a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. The minimum essential criteria are consi
39、dered to be of primary importance in providing safe, serviceable, economical and practical lifting devices. This European Standard is one part of the series of co-ordinated standards EN 1501 about “Refuse collection vehicles General requirements and safety requirements“ dealing with specification; d
40、esign, safety and testing of refuse collection vehicles (RCVs) and their associated lifting devices comprising the following parts: Part 1: Rear loaded refuse collection vehicles; Part 2: Side loaded refuse collection vehicles; Part 3: Front loaded refuse collection vehicles; Part 4: Noise test code
41、 for refuse collection vehicles; Part 5: Lifting devices for refuse collection vehicles. The European Standards EN 1501-2:2005+A1:2009 and EN 1501-3:2008 will be revised after adoption of EN 1501-1 and this part of EN 1501. For waste container lifting devices mounted on rear loaded RCVs, this Part 5
42、 of the European Standard EN 1501 shall be enforced at the same time as Part 1 of this series. In this document Annexes A and C are normative, Annexes B and ZA are informative. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are boun
43、d to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, S
44、weden, Switzerland and the United Kingdom. BS EN 1501-5:2011EN 1501-5:2011 (E) 7 Introduction This European Standard is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the sco
45、pe of this European Standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the requirements of the other standards, for machines that have been designed and built according to t
46、he requirements of this type C standard. This European Standard should be read in conjunction with: the documents developed for refuse collection vehicles (EN 1501-1, EN 1501-2 and EN 1501-3) that are compatible with the waste container lifting devices specified in this standard; the documents devel
47、oped for mobile waste containers (series of standards EN 840), for stationary waste containers (series of standards EN 12574) and for selective collection containers (series of standards EN 13071) that are compatible with the lifting devices specified in this European Standard; the documents develop
48、ed for diamond and skip containers. While producing this European Standard it was assumed that: only persons who have been appropriately trained will operate the lifting device; the guidelines issued by the chassis manufacturer have been taken into account; the guidelines issued by the RCV manufacturer have been taken into account; components without specific requirements are designed in accordance with the usual engineering practice and calculation codes, including all failure modes, of sound mechanical and electrical construction and made of materials with adequate streng
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