BS EN 1504-5-2013 Products and systems for the protection and repair of concrete structures Definitions requirements quality control and evaluation of conformity Concrete injection.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 1504-5:2013Products and systems forthe protection and repairof concrete structures Definitions, requirements,quality control and evaluationof conformityPart 5: Concrete inj

2、ectionBS EN 1504-5:2013 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 1504-5:2013. Itsupersedes BS EN 1504-5:2004 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee B/517/8, Protection and repair of concrete structur

3、es.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2013. Published by BSI Stand

4、ardsLimited 2013ISBN 978 0 580 78943 4ICS 91.080.40Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 April 2013.Amendments issued since publicationDate Text affec

5、tedBS EN 1504-5:2013EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1504-5 April 2013 ICS 91.080.40 Supersedes EN 1504-5:2004English Version Products and systems for the protection and repair of concrete structures - Definitions, requirements, quality control and evaluation of conformity - Part

6、 5: Concrete injection Produits et systmes pour la protection et la rparation des structures en bton - Dfinitions, exigences, matrise de la qualit et valuation de la conformit - Partie 5 : Produits et systmes dinjection du bton Produkte und Systeme fr den Schutz und die Instandsetzung von Betontragw

7、erken - Definitionen, Anforderungen, Qualittsberwachung und Beurteilung der Konformitt - Teil 5: Injektion von Betonbauteilen This European Standard was approved by CEN on 20 January 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for gi

8、ving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three of

9、ficial versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies

10、of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain

11、, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN nati

12、onal Members. Ref. No. EN 1504-5:2013: EBS EN 1504-5:2013EN 1504-5:2013 (E) 2 Contents Page Foreword . 3 Introduction 5 1 Scope 6 2 Normative references . 6 3 Terms and definitions 8 4 Performance characteristics in relation to the general principles of protection and repair . 10 5 Requirements . 14

13、 5.1 Identification requirements 14 5.2 Performance requirements 16 5.3 Special applications . 24 5.4 Dangerous substances 24 6 Sampling . 24 7 Evaluation of conformity 24 7.1 General . 24 7.2 Initial type-testing. 25 7.3 Factory production control 25 7.4 Assessment, surveillance and certification 2

14、5 8 Marking and labelling . 25 Annex A (normative) Classification of injection products 26 Annex B (informative) Special applications . 28 Annex C (informative) Minimum frequency of testing for Factory Production Control . 30 Annex ZA (informative) Clauses of this European Standard addressing the pr

15、ovisions of the EU Construction Products Directive . 31 ZA.1 Scope and relevant characteristics . 31 ZA.2 Attestation of conformity . 34 ZA.2.1 Systems of attestation of conformity 34 ZA.2.2 EC Certificate and Declaration of conformity . 35 ZA.3 CE marking and labelling . 36 Bibliography 39 BS EN 15

16、04-5:2013EN 1504-5:2013 (E) 3 Foreword This document (EN 1504-5:2013) has been prepared by Technical Committee CEN/TC 104 “Concrete and related products”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an ide

17、ntical text or by endorsement, at the latest by October 2013, and conflicting national standards shall be withdrawn at the latest by October 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be hel

18、d responsible for identifying any or all such patent rights. This document supersedes EN 1504-5:2004. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relations

19、hip with EU Directive(s), see informative Annex ZA, which is an integral part of this document. Compared with the previous version, the following changes have been made: a) changes in Table 1, Table 2, Table 4, Table 6, Table 7 and Table 8; b) modification of Annexes A, B, C and ZA; c) revision of n

20、ormative references; d) renumbering of the tables. EN 1504 consists of the following parts, under the general title Products and systems for the protection and repair of concrete structures Definitions, requirements, quality control and evaluation of conformity: Part 1: Definitions; Part 2: Surface

21、protection systems for concrete; Part 3: Structural and non-structural repair; Part 4: Structural bonding; Part 5: Concrete injection; Part 6: Anchoring of reinforcing steel bar; Part 7: Reinforcement corrosion protection; Part 8: Quality control and evaluation of conformity; Part 9: General princip

22、les for the use of products and systems; Part 10: Site application of products and systems and quality control of the works. Part 5 of EN 1504 includes a normative Annex A dealing with classification, an informative Annex B dealing with special applications and an informative Annex C dealing with Fa

23、ctory Production Control on products. BS EN 1504-5:2013EN 1504-5:2013 (E) 4 It has been developed by Subcommittee 8 “Products and systems for the protection and repair of concrete structures”, the secretariat of which is held by AFNOR. According to the CEN-CENELEC Internal Regulations, the national

24、standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuani

25、a, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 1504-5:2013EN 1504-5:2013 (E) 5 Introduction Concrete injection is used as a method for the following principles defined in EN 1504-9: principle

26、1 IP: Protection against ingress and waterproofing; Filling cracks (method 1.5); principle 4 SS: Structural strengthening; Injecting cracks, voids or interstices (method 4.5); Filling cracks, voids or interstices (pressureless) (method 4.6). Injection is used to avoid the harmful consequences of voi

27、ds and cracks in concrete: to achieve impermeability and hence watertightness; to avoid penetration of agents that might induce corrosion of steel reinforcement; to strengthen the structure by strengthening the concrete. BS EN 1504-5:2013EN 1504-5:2013 (E) 6 1 Scope This European Standard specifies

28、requirements and conformity criteria for the identification, performance (including durability aspects) and safety of injection products for the repair and protection of concrete structures, used for: force transmitting filling of cracks, voids and interstices in concrete (category F, see 3.1); duct

29、ile filling of cracks, voids and interstices in concrete (category D, see 3.1); swelling fitted filling of cracks, voids and interstices in concrete (category S, see 3.1). The performance requirements in this part of this document may not be applicable to highly specialised applications in extreme e

30、nvironmental conditions, e.g. cryogenic use, nor do they cover specialised circumstances such as accidental impact, e.g. due to traffic or ice, or earthquake loading, where specific performance requirements will apply. This European Standard does not cover: the treatment of cracks by widening them a

31、nd sealing them with an elastomeric sealing compound; external filling of cavities, that is, the placement of product outside the structure (generally within the surrounding foundation soils, or at the interface between the structure and the soil); this is covered by EN 12715 2, under contact grouti

32、ng; preliminary injection works, if necessary, to temporarily stop water passage during waterproofing injection. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the

33、edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 196-3, Methods of testing cement Part 3: Determination of setting times and soundness EN 196-2, Methods of testing cement Part 2: Chemical analysis of cement EN 445, Gr

34、out for prestressing tendons Test methods EN 1240, Adhesives Determination of hydroxyl value and/or hydroxyl content EN 1242, Adhesives Determination of isocyanate content EN 1504-1:2005, Products and systems for the protection and repair of concrete structures Definitions, requirements, quality con

35、trol and evaluation of conformity Part 1: Definitions EN 1504-8:2004, Products and systems for the protection and repair of concrete structures Definitions, requirements, quality control and evaluation of conformity Part 8: Quality control and evaluation of conformity EN 1504-9:2008, Products and sy

36、stems for the protection and repair of concrete structures Definitions, requirements, quality control and evaluation of conformity Part 9: General principles for the use of products and systems EN 1543, Products and systems for the protection and repair of concrete structures Test methods Determinat

37、ion of tensile strength development for polymers BS EN 1504-5:2013EN 1504-5:2013 (E) 7 EN 1767, Products and systems for the protection and repair of concrete structures Test methods Infrared analysis EN 1771, Products and systems for the protection and repair of concrete structures Test methods Det

38、ermination of injectability and splitting test EN 1877-1, Products and systems for the protection and repair of concrete structures Test methods Reactive functions related to epoxy resins Part 1: Determination of epoxy equivalent EN 1877-2, Products and systems for the protection and repair of concr

39、ete structures Test methods Reactive functions related to epoxy resins Part 2: Determination of amine functions using the total basicity number EN 12190, Products and systems for the protection and repair of concrete structures Test methods Determination of compressive strength of repair mortar EN 1

40、2614, Products and systems for the protection and repair of concrete structures Test methods Determination of glass transition temperatures of polymers EN 12618-1, Products and systems for the protection and repair of concrete structures Test methods Part 1: Adhesion and elongation capacity of injec

41、tion products with limited ductility EN 12618-2:2004, Products and systems for the protection and repair of concrete structures Test methods Part 2: Determination of the adhesion of injection products, with or without thermal cycling Adhesion by tensile bond strength EN 12618-3, Products and systems

42、 for the protection and repair of concrete structures Test methods Part 3: Determination of the adhesion of injection products, with or without thermal cycling Slant shear method EN 12637-1, Products and systems for the protection and repair of concrete structures Test methods Compatibility of injec

43、tion products Part 1: Compatibility with concrete EN 14068, Products and systems for the protection and repair of concrete structures Test methods Determination of watertightness of injected cracks without movement in concrete EN 14117, Products systems for the protection and repair of concrete stru

44、ctures Test methods Determination of time of efflux of cementitious injection products EN 14497, Products and systems for the protection and repair of concrete structures Test methods Determination of the filtration stability EN 14498, Products and systems for the protection and repair of concrete s

45、tructures Test methods Volume and weight changes of injection products after air drying and water storage cycles EN ISO 527-1, Plastics Determination of tensile properties Part 1: General principles (ISO 527-1) EN ISO 527-2, Plastics Determination of tensile properties Part 2: Test conditions for mo

46、ulding and extrusion plastics (ISO 527-2) EN ISO 2811-1, Paints and varnishes Determination of density Part 1: Pyknometer method (ISO 2811-1) EN ISO 2811-2, Paints and varnishes Determination of density Part 2: Immersed body (plummet) method (ISO 2811-2) EN ISO 3219, Plastics Polymers/resins in the

47、liquid state or as emulsions or dispersions Determination of viscosity using a rotational viscometer with defined shear rate (ISO 3219) EN ISO 3251, Paints, varnishes and plastics Determination of non-volatile matter content (ISO 3251) BS EN 1504-5:2013EN 1504-5:2013 (E) 8 EN ISO 9514, Paints and va

48、rnishes Determination of the pot life of multicomponent coating systems Preparation and conditioning of samples and guidelines for testing (ISO 9514) ISO 13320, Particle size analysis Laser diffraction methods 3 Terms and definitions For the purposes of this document, the terms and definitions given

49、 in EN 1504-1:2005, EN 1504-8:2004, EN 1504-9:2008 and the following apply. 3.1 injection products and systems products and systems which, when injected into a concrete structure, restore the structural integrity and/or durability SOURCE: EN 1504-1:2005, 3.2.2 Note 1 to entry: Injection products can be classified in three categories, according to the intended use. 3.1.1 injection product for