BS EN 1559-1-2011 Founding Technical conditions of delivery General《铸造 交付技术条件 总则》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 1559-1:2011Founding Technicalconditions of deliveryPart 1: GeneralBS EN 1559-1:2011 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 15

2、59-1:2011. Itsupersedes BS EN 1559-1:1997 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee ISE/111, Steel Castings and Forgings.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not pur

3、port to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. BSI 2011ISBN 978 0 580 67228 6ICS 77.140.80; 77.150.01Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority o

4、f theStandards Policy and Strategy Committee on 30 April 2011.Amendments issued since publicationDate Text affectedBS EN 1559-1:2011EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1559-1 February 2011 ICS 77.180 Supersedes EN 1559-1:1997English Version Founding - Technical conditions of deliver

5、y - Part 1: General Fonderie - Conditions techniques de fourniture - Partie 1: Gnralits Gieereiwesen - Technische Lieferbedingungen - Teil 1: Allgemeines This European Standard was approved by CEN on 15 January 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which sti

6、pulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European

7、 Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are th

8、e national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, S

9、witzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref.

10、No. EN 1559-1:2011: EBS EN 1559-1:2011EN 1559-1:2011 (E) 2 Contents Page Foreword 3Introduction .41 Scope 52 Normative references 53 Terms and definitions .64 Information to be supplied by the purchaser .84.1 Mandatory information 84.2 Optional information .84.3 Drawings, patterns and tools .94.4 In

11、formation on the mass 104.5 Preliminary sample. 104.6 Initial sample . 105 Designations . 106 Manufacture . 116.1 Manufacturing process 116.2 Welding operations. 117 Requirements 127.1 General . 127.2 Material 127.3 Casting . 128 Inspection 148.1 General . 148.2 Type of inspection documents and type

12、 of inspection 148.3 Test unit . 158.4 Samples . 168.5 Test procedures . 168.6 Invalidation of test results . 178.7 Retests . 178.8 Sorting and reprocessing 189 Marking 1810 Packaging and surface protection 1811 Complaints 18Annex A (normative) Mandatory and/or optional information checklist 19Annex

13、 B (informative) Significant technical changes between this European Standard and the previous edition 22Bibliography . 23BS EN 1559-1:2011EN 1559-1:2011 (E) 3 Foreword This document (EN 1559-1:2011) has been prepared by Technical Committee CEN/TC 190 “Foundry technology”, the secretariat of which i

14、s held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2011, and conflicting national standards shall be withdrawn at the latest by August 2011. Attention is drawn to the possibilit

15、y that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 1559-1:1997. Annex B provides details of significant technical changes between this European S

16、tandard and the previous edition. Within its programme of work, Technical Committee CEN/TC 190 requested CEN/TC 190/WG 1 “Technical conditions of delivery and cast iron designation” to revise EN 1559-1:1997. EN 1559-1, Founding Technical conditions of delivery Part 1: General This standard is one of

17、 a series of European Standards for technical delivery conditions for castings. The other standards in this series are: EN 1559-2, Founding Technical conditions of delivery Part 2: Additional requirements for steel castings EN 1559-3, Founding Technical conditions of delivery Part 3: Additional requ

18、irements for iron castings EN 1559-4, Founding Technical conditions of delivery Part 4: Additional requirements for aluminium alloy castings EN 1559-5, Founding Technical conditions of delivery Part 5: Additional requirements for magnesium alloy castings EN 1559-6, Founding Technical conditions of d

19、elivery Part 6: Additional requirements for zinc alloy castings According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Esto

20、nia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 1559-1:2011EN 1559-1:2011 (E) 4 Introduction This European Stand

21、ard uses a system of identification for delivery conditions with the following structure: subclauses marked with a single dot () indicate that conditions shall be agreed at the time of enquiry and order; subclauses marked with two dots () indicate that conditions may be agreed at the time of enquiry

22、 and order (optional); subclauses without dot marking are mandatory. The purchaser specifies the requirements of the casting(s) to fulfil the intended use. The manufacturer produces the casting(s) to the requirements stated. It is recommended that full consultations between the manufacturer and the

23、purchaser are made. BS EN 1559-1:2011EN 1559-1:2011 (E) 5 1 Scope This part of EN 1559 specifies the general technical delivery conditions for castings made from cast metallic materials except copper alloy castings. This part of EN 1559 is not applicable to metallic castings for further reprocessing

24、 such as forging ingots and continuously cast billets and blooms. NOTE 1 Technical delivery conditions for copper alloy castings are specified in EN 1982. NOTE 2 Additional technical delivery condition requirements which are specific to particular materials are specified in the following parts of th

25、is standard series: EN 1559-2 for cast steel; EN 1559-3 for cast iron; EN 1559-4 for cast aluminium; EN 1559-5 for cast magnesium; EN 1559-6 for cast zinc. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the

26、 edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1559-2, Founding Technical conditions of delivery Part 2: Additional requirements for steel castings EN 1559-3, Founding Technical conditions of delivery Part 3: Addit

27、ional requirements for iron castings EN 1559-4, Founding Technical conditions of delivery Part 4: Additional requirements for aluminium alloy castings EN 1559-5, Founding Technical conditions of delivery Part 5: Additional requirements for magnesium alloy castings EN 1559-6, Founding Technical condi

28、tions of delivery Part 6: Additional requirements for zinc alloy castings EN 1560, Founding Designation system for cast iron Material symbols and material numbers EN 1754, Magnesium and magnesium alloys Magnesium and magnesium alloy anodes, ingots and castings Designation system EN 1780-1, Aluminium

29、 and aluminium alloys Designation of alloyed aluminium ingots for remelting, master alloys and castings Part 1: Numerical designation system EN 1780-2, Aluminium and aluminium alloys Designation of alloyed aluminium ingots for remelting, master alloys and castings Part 2: Chemical symbol based desig

30、nation system EN 10027-1, Designation systems for steels Part 1: Steel names EN 10027-2, Designation systems for steels Part 2: Numerical system EN 10204:2004, Metallic products Types of inspection documents EN 12844, Zinc and zinc alloys Castings Specifications EN 12883, Founding Equipment for the

31、production of lost patterns for the lost wax casting process EN 12890, Founding Patterns, pattern equipment and coreboxes for the production of sand moulds and sand cores BS EN 1559-1:2011EN 1559-1:2011 (E) 6 EN 12892, Founding Equipment for the production of lost patterns for the lost foam casting

32、process EN ISO 10135, Geometrical product specifications (GPS) Drawing indications for moulded parts in technical product documentation (TPD) (ISO 10135:2007) ISO 80000-1:2009, Quantities and units Part 1: General ISO 5459, Technical drawings Geometrical tolerancing Datums and datum-systems for geom

33、etrical tolerances 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 purchaser person or body who places an order 3.2 manufacturer person or body who produces castings 3.3 casting workpiece that has been shaped by solidification of a liquid met

34、al or alloy in a mould 3.4 as-cast casting casting that has not received any kind of finishing treatment after casting beyond removal of casting appendages, such as gates, risers and flash and removal of residues of the moulding material where necessary 3.5 as-delivered casting casting manufactured

35、to the delivery requirements of the order 3.6 initial sample casting, completely manufactured by means of the equipment and processes used for series production under the appropriate control conditions NOTE The initial sample is to furnish the proof that the manufacturer is in the position to comply

36、 with the quality requirements (dimensions, material, function, etc.) requested by the purchaser. 3.7 preliminary sample casting which corresponds to a large degree to the “initial sample“, but has either not or only partially been manufactured by means of the equipment and processes used for series

37、 production 3.8 relevant wall thickness wall thickness representative of the casting, defined for the determination of the size of the cast samples to which the mechanical properties apply NOTE Not always appropriate to all materials. BS EN 1559-1:2011EN 1559-1:2011 (E) 7 3.9 inspection activities s

38、uch as measuring, examining, testing, gauging one or more characteristics of a product or service and comparing these with specified requirements to determine conformity 3.10 continuous inspection regular inspection of the characteristics and/or manufacturing parameters of a casting manufactured ove

39、r a period of time, normally in large quantities and always to the same specification NOTE This inspection is carried out according to an agreed procedure and may include agreed statistical methods. 3.11 inspection representative one or more individuals who is/are either the inspector designated in

40、the official regulations, the manufacturers authorized representative, who is functionally independent of the production process, acting on behalf of the purchaser, or the purchasers authorized representative 3.12 test unit number of pieces or the tonnage of castings to be accepted or rejected toget

41、her, on the basis of the tests carried out on test pieces in accordance with the requirements of the relevant specification, material standard or order NOTE This term is sometimes referred to as “inspection lot“ or “test batch“. 3.13 sample casting casting selected from a test unit for the purpose o

42、f obtaining test pieces 3.14 sample sufficient quantity of material for the purpose of producing one or more test pieces NOTE 1 The sample can be separately cast, cast side-by-side, cast on or cut from the casting itself. NOTE 2 In certain cases, the sample can be the sample casting itself. 3.15 tes

43、t piece part of the sample, with specified dimensions, machined or unmachined, brought to a required condition for submission to a given test NOTE In certain cases the test piece can be the sample itself. 3.16 sequential testing group or series of tests from which the average and individual results

44、are used to demonstrate that the requirements of the order and/or product standard or material standard have been satisfied 3.17 acceptance criteria limits of test results, agreed between manufacturer and purchaser at the time of the order which show conformity to specified requirements of the casti

45、ng(s) 3.18 drawing technical information, given on an information carrier, graphically presented in accordance with agreed rules and usually to scale BS EN 1559-1:2011EN 1559-1:2011 (E) 8 3.19 finishing welding production welding carried out in order to ensure the agreed quality of the casting 3.20

46、joint welding production welding used to assemble components together to obtain an integral unit 4 Information to be supplied by the purchaser 4.1 Mandatory information See also checklist in Annex A. The purchaser shall give clear information in the enquiry and order, in particular on: a) number of

47、castings to be supplied, the permissible deviations from this number, and the schedule of delivery; b) specification of the cast material. In the case of castings made of standardized cast material, the following shall be specified: 1) the number of the relevant material standard; 2) the designation

48、 of the cast material either by symbol or by number; c) relevant drawings, standards and technical specifications; in case of numerical data exchange, provision shall be made for integrity of data; d) supply of pattern equipment, core boxes, permanent moulds; e) requirements regarding the outer and

49、inner conditions of the castings; f) relevant information for machining, such as location and clamping points. 4.2 Optional information See also checklist in Annex A. When applicable, the enquiry and order shall include other requirements, such as: a) relevant wall thickness of the castings; b) the as-delivered condition, e.g.