BS EN 1559-3-2011 Founding Technical conditions of delivery Additional requirements for iron castings《铸件 交付技术状态 铁铸件的附加要求》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 1559-3:2011Founding Technicalconditions of deliveryPart 3: Additional requirements for ironcastingsBS EN 1559-3:2011 BRITISH STANDARDNational forewordThis British Standard

2、is the UK implementation of EN 1559-3:2011. Itsupersedes BS EN 1559-3:1997 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee ISE/111, Steel Castings and Forgings.A list of organizations represented on this committee can beobtained on request to its secret

3、ary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. BSI 2011ISBN 978 0 580 70174 0ICS 77.140.80Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published

4、 under the authority of theStandards Policy and Strategy Committee on 31 October 2011.Amendments issued since publicationDate Text affectedBS EN 1559-3:2011EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1559-3 October 2011 ICS 77.140.80 Supersedes EN 1559-3:1997English Version Founding - Techn

5、ical conditions of delivery - Part 3: Additional requirements for iron castings Fonderie - Conditions techniques de fourniture - Partie 3: Spcifications complmentaires pour les pices moules en fonte Gieereiwesen - Technische Lieferbedingungen - Teil 3: Zustzliche Anforderungen an Eisengussstcke This

6、 European Standard was approved by CEN on 17 September 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical refer

7、ences concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN

8、 member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Ice

9、land, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenu

10、e Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1559-3:2011: EBS EN 1559-3:2011EN 1559-3:2011 (E) 2 Contents Page Foreword 3Introduction .41 Scope 52 Normative references 53 Terms and definitions 5

11、4 Information to be supplied by the purchaser .64.1 Mandatory information .64.2 Optional information64.3 Drawings, patterns and tools 64.4 Information on the mass 64.5 Preliminary sample .64.6 Initial sample .65 Designations 66 Manufacture 66.1 Manufacturing process 66.2 Welding operations67 Require

12、ments .77.1 General 77.2 Material .77.3 Casting 78 Inspection .88.1 General 88.2 Type of inspection documents and type of inspection 88.3 Test unit 88.4 Samples .98.5 Test 98.6 Invalidation of tests 98.7 Retests .98.8 Sorting and reprocessing 99 Marking 910 Packaging and surface protection 911 Compl

13、aints 9Annex A (informative) Guidelines for the specification of acceptance criteria for the outer and inner conditions (non-destructive testing) 10Annex B (informative) Guidelines for the specification of acceptance criteria for surface condition (visual check) . 13Annex C (informative) Significant

14、 technical changes between this European standard and the previous edition 15Bibliography . 16BS EN 1559-3:2011EN 1559-3:2011 (E) 3 Foreword This document (EN 1559-3:2011) has been prepared by Technical Committee CEN/TC 190 “Foundry technology”, the secretariat of which is held by DIN. This European

15、 Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2012, and conflicting national standards shall be withdrawn at the latest by April 2012. Attention is drawn to the possibility that some of the elements of

16、 this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 1559-3:1997. Within its programme of work, Technical Committee CEN/TC 190 requested CEN/TC 190/WG 1 “Technical conditions of

17、 delivery and cast iron designation“ to revise the following standard: EN 1559-3, Founding Technical conditions of delivery Part 3: Additional requirements for iron castings Annex C provides details of significant technical changes between this European Standard and the previous edition. This standa

18、rd is one of a series of European Standards for technical delivery conditions for castings. The other standards in this series are: EN 1559-1, Founding Technical conditions of delivery Part 1: General EN 1559-2, Founding Technical conditions of delivery Part 2: Additional requirements for steel cast

19、ings EN 1559-4, Founding Technical conditions of delivery Part 4: Additional requirements for aluminium alloy castings EN 1559-5, Founding Technical conditions of delivery Part 5: Additional requirements for magnesium alloy castings EN 1559-6, Founding Technical conditions of delivery Part 6: Additi

20、onal requirements for zinc alloy castings According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,

21、Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 1559-3:2011EN 1559-3:2011 (E) 4 Introduction CEN/TC 190 “Foundry Technology“ has prepa

22、red a series of material standards covering the following cast irons: grey cast irons 1; malleable cast irons 2; spheroidal graphite cast irons 3; ausferritic spheroidal graphite cast irons 4; abrasion resistant cast irons 5; austenitic cast irons 7; compacted (vermicular) graphite cast irons 8; low

23、 alloyed ferritic spheroidal graphite cast irons for elevated temperature applications 9. In order to assist manufacturers and purchasers to prepare proper contractual arrangements and prevent misunderstanding, CEN/TC 190 approved the preparation of a series of standards covering technical delivery

24、conditions. These have been prepared as separate parts. This European Standard covers the additional technical delivery conditions for all the cast iron materials, e.g. optional information, manufacturing process, welding operation, additional requirements regarding the condition of the casting, tes

25、t methods. This European Standard cannot be used alone for compiling a specification for ordering and supplying iron castings, but as a complement to EN 1559-1. The symbol against the clause reference indicates that the requirements of that clause of EN 1559-1 have to be met. BS EN 1559-3:2011EN 155

26、9-3:2011 (E) 5 1 Scope This European Standard specifies the additional technical delivery conditions for castings made from all cast iron materials. This European Standard applies to iron castings produced in sand or permanent moulds or by centrifugal casting, continuous casting or investment castin

27、g. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 287-6, Qualification

28、 test of welders Fusion Welding Part 6: Cast iron EN 444, Non-destructive testing General principles for radiographic examination of metallic materials by X- and gamma-rays EN 571-1, Non destructive testing Penetrant testing Part 1: General principles EN 583-1, Non-destructive testing Ultrasonic exa

29、mination Part 1: General principles EN 1011-8, Welding Recommendations for welding of metallic materials Part 8: Welding of cast irons prEN 1369, Founding Magnetic particle testing EN 1370, Founding Examination of surface condition EN 1371-1, Founding Liquid penetrant testing Part 1: Sand, gravity d

30、ie and low pressure die castings EN 1559-1, Founding Technical conditions of delivery Part 1: General EN 1560, Founding Designation system for cast iron Material symbols and material numbers EN 12680-3, Founding Ultrasonic testing Part 3: Spheroidal graphite cast iron castings EN 12681, Founding Rad

31、iographic examination EN 14784-1, Non-destructive testing Industrial computed radiography with storage phosphor imaging plates Part 1: Classification of systems EN 14784-2, Non-destructive testing Industrial computed radiography with storage phosphor imaging plates Part 2: General principles for tes

32、ting of metallic materials using X-rays and gamma rays EN ISO 9934-1, Non-destructive testing Magnetic particle testing Part 1: General principles (ISO 9934-1:2001) EN ISO 15614-3, Specification and qualification of welding procedures for metallic materials Welding procedure test Part 3: Fusion weld

33、ing of non-alloyed and low-alloyed cast irons (ISO 15614-3:2008) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 1559-1 and of the applicable material standard apply. BS EN 1559-3:2011EN 1559-3:2011 (E) 6 4 Information to be supplied by the purchaser

34、4.1 Mandatory information The relevant wall thickness shall be given in the order. 4.2 Optional information Where applicable, the enquiry and order shall include other details, such as requirements for a) an as-cast condition; NOTE Heat treatment of malleable cast irons or ausferritic spheroidal gra

35、phite cast irons is a function of the material and is at the discretion of the manufacturer to achieve the desired mechanical properties. b) special or subsequent heat treatment if required (together with the heat-treatment conditions); c) heat treatment for stress relieving; it shall be agreed upon

36、 between the manufacturer and the purchaser; d) intentions to enamel, galvanize, plate, etc. the castings; e) sequence of machining and final heat treatment in the fabrication process (for ausferritic spheroidal graphite iron castings); f) formation of test units (unless already defined by material

37、specifications it shall be in accordance with 8.3.1). 4.3 Drawings, patterns and tools 4.4 Information on the mass 4.5 Preliminary sample 4.6 Initial sample 5 Designations The designation(s) of cast iron material(s) shall be in accordance with EN 1560. NOTE Designations of cast iron materials are gi

38、ven in the applicable material standards. 6 Manufacture 6.1 Manufacturing process 6.2 Welding operations 6.2.1 General Welding shall be performed by a qualified welder, in accordance with EN 287-6. Welding procedures shall be in accordance with EN ISO 15614-3 and based on the recommendations given i

39、n EN 1011-8. 6.2.2 Production welding Production welding shall only be permitted according to a written agreement between the manufacturer and the purchaser. BS EN 1559-3:2011EN 1559-3:2011 (E) 7 Subject to an agreement between the manufacturer and the purchaser, the manufacturer may either undertak

40、e finishing welding generally and/or up to a certain limit without reference back to the purchaser or may be required to seek the purchasers permission in specific cases. NOTE EN 1562 includes a weldable grade: EN-GJMW-360-12 (5.4201). 7 Requirements 7.1 General 7.2 Material 7.2.1 Chemical compositi

41、on 7.2.2 Mechanical properties 7.2.3 Other properties 7.3 Casting 7.3.1 Chemical composition NOTE If post inoculation in the metal stream or in the moulds is carried out, there might be a slight deviation in analysis (silicon namely) between the composition of the liquid metal in the pouring device

42、and the composition of the casting. 7.3.2 Mechanical properties 7.3.3 Outer and inner conditions (non destructive testing) 7.3.3.1 The testing shall be performed according to the relevant European Standards as listed in Table 1. Other methods may be agreed between purchaser and manufacturer. Table 1

43、 Non Destructive test methods Test method Symbol General principles, references Test conditions, references Liquid penetrant PT EN 571-1 EN 1371-1 Magnetic particle MT EN ISO 9934-1 prEN 1369 Ultrasonic UT EN 583-1 EN 12680-3a Radiographic RT EN 444 EN 14784-1 EN 14784-2 EN 12681 aapplicable to sphe

44、roidal graphite cast irons NOTE Because some non-destructive testing methods are more suitable than others for iron castings, they should be discussed under the technical and economical aspects before agreement between the manufacturer and the purchaser. BS EN 1559-3:2011EN 1559-3:2011 (E) 8 7.3.3.2

45、 7.3.3.3 The selection of a non destructive testing method is dependent on the thickness and material of the casting and the position, orientation and size of possible discontinuities in the relevant section. Different acceptance criteria can be specified for different areas of the same casting (e.g

46、. marked zone and unmarked area). Moreover, for the same area of the casting different acceptance criteria can be specified according to the non destructive methods selected. For all non destructive testing methods, the acceptance criteria (discontinuity levels) can be graded with increasing number

47、and/or extent of indications. Unless specifically agreed, discontinuities revealed on cast surfaces which are to be machined, are not to be regarded as discontinuities, when these discontinuities are totally removed by machining. Guidelines for the specification of acceptance criteria for discontinu

48、ities are given in the informative Annex A. 7.3.3.4 If applicable, the roughness of the cast or grinded surface shall be specified. EN 1370 shall be used to specify the acceptance levels and shall be subject of an agreement between the manufacturer and the purchaser by the time of acceptance of the order. Guidelines for the specification of acceptance criteria for the surface condition are given in the informative Annex B. 7.3.4 Condition of the casting 7.3.5 Mass of the casting The mass can be calculated using the mass density given in the correspon