1、BSI Standards PublicationBS EN 1591-4:2013Flanges and their jointsPart 4: Qualification of personnelcompetency in the assembly of the boltedconnections of critical service pressurizedsystemsBS EN 1591-4:2013 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 1591-4
2、:2013. Itsupersedes DD CEN/TS 1591-4:2007 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PSE/15/2, Flanges - Jointing materials and compounds.A list of organizations represented on this committee can beobtained on request to its secretary.This publicat
3、ion does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2013. Published by BSI StandardsLimited 2013ISBN 978 0 580 72905 8ICS 03.100.30; 23.040.60Compliance with a British Standard cannot confer im
4、munity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 August 2013.Amendments issued since publicationDate Text affectedBS EN 1591-4:2013EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1591-4 August 2013 ICS 03.10
5、0.30; 23.040.60 Supersedes CEN/TS 1591-4:2007English Version Flanges and their joints - Part 4: Qualification of personnel competency in the assembly of the bolted connections of critical service pressurized systems Brides et leurs assemblages - Partie 4: Qualification des comptences du personnel en
6、 charge du montage des assemblages boulonns sur des systmes sous pression en service critique Flansche und ihre Verbindungen - Teil 4: Qualifizierung der Befhigung von Personal zur Montage von Schraubverbindungen in druckbeaufschlagten Systemen im kritischen Einsatz This European Standard was approv
7、ed by CEN on 22 June 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national sta
8、ndards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and
9、notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary
10、, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management
11、Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1591-4:2013: EBS EN 1591-4:2013EN 1591-4:2013 (E) 2 Contents Page Foreword . 3 Introduction 4 1 Scope 5 2 Normative references . 5 3 Ter
12、ms and definitions 5 4 Qualification of trainer . 6 5 Qualification of assessor . 7 6 Personnel with work-based learning . 7 7 Training location 7 8 Training syllabi . 7 8.1 Syllabi content 7 8.2 Qualification level. 8 8.3 Responsible engineer 15 8.4 Technical authority 15 9 Effectiveness of trainin
13、g 15 10 Competence assessment. 16 10.1 General . 16 10.2 Method of assessment . 16 10.3 Certificate . 16 11 Competence management . 16 11.1 Record keeping by the manufacturer, operator or constructor . 16 11.2 Record keeping by the assessor . 17 11.3 Information to be supplied by the competent perso
14、n 17 12 Period of validity of certification . 17 12.1 Initial certification. 17 12.2 Prolongation . 17 Bibliography 18 BS EN 1591-4:2013EN 1591-4:2013 (E) 3 Foreword This document (EN 1591-4:2013) has been prepared by Technical Committee CEN/TC 74 “Flanges and their joints”, the secretariat of which
15、 is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2014, and conflicting national standards shall be withdrawn at the latest by February 2014. Attention is drawn to the poss
16、ibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes CEN/TS 1591-4:2007. The detailed changes that have been made in converting CEN/TS 1591-4: 2
17、007, a guidance document, to EN 1591-4: 2013, a European Standard containing requirements to be met, are too numerous to describe in detail. It is recommended that users of CEN/TS 1591-4:2007 study EN 1591-4:2013 in full in order to understand the differences between the two documents. EN 1591, Flan
18、ges and their joints, consists of the following parts: EN 1591-1, Flanges and their joints Design rules for gasketed circular flange connections Part 1: Calculation method EN 1591-2, Flanges and their joints Design rules for gasketed circular flange connections Part 2: Gasket parameters CEN/TS 1591-
19、3, Flanges and their joints Design rules for gasketed circular flange connections Part 3: Calculation method for metal to metal contact type flanged joint EN 1591-4, Flanges and their joints Part 4: Qualification of personnel competency in the assembly of the bolted connections of critical service p
20、ressurized systems (the present document) CEN/TR 1591-5, Flanges and their joints Design rules for gasketed circular flange connections Part 5: Calculation method for full face gasketed joints According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following co
21、untries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
22、Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 1591-4:2013EN 1591-4:2013 (E) 4 Introduction The competence of the bolting technicians is a key factor in the safe operation of a system containing pressurised bolted connections and in th
23、e achievement of the highest performance from a pressurised bolted connection. Design codes for pressurised bolted connections such as EN 1591-1 require controlled bolt tightening. Therefore, competent bolting technicians are needed so that the specified bolt load tolerances can be met and, where ap
24、propriate, the specified tightness requirement can be achieved. Training and competence, experience and knowledge are often confused with each other. Training is no guarantor of competence, nor is experience a guarantor of knowledge and understanding. Training, experience, and assessment of the abil
25、ity to apply knowledge are all required to achieve competence. The essential elements needed to achieve competency are: a) theoretical knowledge combined with practical experience gained on site or by simulated workshop activities; b) assessment by a competent assessor to verify that the required kn
26、owledge, skill and ability has been gained and can be applied in accordance with an operating procedure. These elements may be achieved through formal education and training, or experiential, work-based learning, or a combination of the two. Nevertheless, competency can only be demonstrated by the m
27、ethod indicated in this document. It sets out the training syllabi for not only the bolting technicians, who actually disassemble, assemble and tighten bolted joints that in service will be pressurised, but also the syllabi for the personnel who supervise those technicians, the responsible engineers
28、. Competency in the analysis of pressurised bolted connection failures is not required beyond use of knowledge gained during training. A correctly assembled and tightened pressurised bolted connection that fails in service requires specialist knowledge to understand why the failure occurred and is o
29、utside the scope of this European Standard. BS EN 1591-4:2013EN 1591-4:2013 (E) 5 1 Scope This European Standard is applicable to the bolting technicians, and their supervisors, the responsible engineers, who disassemble, assemble and tighten the bolted connections of whatever shape of critical serv
30、ice pressurised systems. A failure of a connection in such a system would endanger personnel, plant or the environment. A route for achieving competency in the skills required to safely and successfully disassemble, assemble and tighten pressurised bolted joints of any shape to a design bolt load us
31、ing documented work instructions is given in this document. The aim is the establishment of a joint capable of maintaining a leak-free status throughout its service life. This European Standard provides a modular training syllabus and an assessment process that can be used to determine the competenc
32、y of personnel who disassemble, assemble and tighten bolted connections, whatever their shape, fitted to pressurised equipment containing a medium at any combination of temperature and pressure. Bolting technicians have to assemble bolted connections of different levels of complexity. For this reaso
33、n, training matrices dealing with bolted connections of various levels of complexity and for different types of pressurised bolted connections are given in this document. The modular structure created allows a bolting technician, once competency in the foundation level has been achieved, to obtain c
34、ompetency in higher levels as required. Certification to this European Standard provides an attestation of general competency in accordance with the stated syllabi and assessments. Certification to this European Standard does not represent an authorisation to operate, since this remains the responsi
35、bility of the employer, and the certified person may require additional specialised knowledge of employer-specific procedures, processes and equipment. 2 Normative references Not applicable. 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 man
36、ufacturer organisation that manufactures the device having the bolted connection 3.2 operator organisation that is, or will be, responsible for the operation and maintenance of equipment Note 1 to entry: This includes suppliers or contractors employed to disassemble, assemble and tighten bolted conn
37、ections on pressurised equipment. 3.3 constructor organisation that is or will be responsible for the construction and/or commissioning of a plant containing pipework and equipment Note 1 to entry: This includes suppliers and contractors employed to disassemble, assemble and tighten bolted gasketed
38、connections on pressurised equipment. BS EN 1591-4:2013EN 1591-4:2013 (E) 6 3.4 trainer/training provider organisation or individual with the competence and capability to deliver the required training 3.5 assessor/assessment body qualified person or organisation appointed to validate that the boltin
39、g technician, responsible engineer or technical authority is competent 3.6 bolting technician person whose role is to disassemble, assemble or tighten the bolted connections of systems that will be pressurised in service 3.7 responsible engineer person whose role is to plan and supervise the activit
40、y of bolting technicians 3.8 technical authority person who, on behalf of the manufacturer, operator or constructor, is responsible for the technical aspects of the project that has resulted in the need for assembly of bolted connections 3.9 core topic topic that requires a theoretical and/or practi
41、cal understanding and the ability to apply that understanding safely and effectively 3.10 awareness topic topic that requires an individual to retain sufficient knowledge about a subject for him/her to be conscious of its existence and its broad content 3.11 foundation level level of training requir
42、ed, subject to assessment that the content has been assimilated, to ensure competency in the assembly of bolted connections whose bolts are capable of being tightened with hand operate torque wrenches Note 1 to entry: Once competency at the foundation level has been achieved, further training and as
43、sessment for larger bolts and in specialist areas is possible. 3.12 critical service any pressurised system where failure of the connection would result in danger to personnel or the environment 4 Qualification of trainer The trainer shall be able to demonstrate a thorough understanding of the techn
44、ical and practical aspects of the syllabus. For many institutions providing training, such as vocational technical schools, this shall be mandated in the schools quality plan. BS EN 1591-4:2013EN 1591-4:2013 (E) 7 5 Qualification of assessor The assessor chosen shall be qualified as competent to be
45、an assessor in the field of pressurised bolted connection related manual skilled vocations. 6 Personnel with work-based learning Bolting technicians and responsible engineers who have acquired skills previously during employment can have acquired those skills by one of two routes: a) practical and t
46、heoretical training as part of an apprenticeship or similar craft training based upon the syllabus of the following clauses below or an equivalent; b) on-site practical learning by working with skilled technicians with no formal theoretical training. In the case of those bolting technicians and resp
47、onsible engineers who acquired the necessary skills by practical and theoretical training as part of an apprenticeship or similar craft training, they shall move directly to competency assessment as indicated in Clause 10 without the need for the training outlined below. If they fail the competency
48、assessment then they shall undergo training as outlined below by a training provider before a second competency assessment as indicated in Clause 10. In the case of those bolting technicians and responsible engineers who acquired their skills only by on-site practical learning by working with skille
49、d technicians with no formal theoretical instruction, they shall undergo training as outlined below by a training provider before competency assessment as indicated in Clause 10. 7 Training location Training shall either take place at a suitable training centre, within the framework of professional training or a craft apprenticeship or at the facility where the bolting technician normally works. The location shall include both a suitable classroom and a suitably equipped workshop so that the personnel being trained gain both a theoretical understand
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