BS EN 1765-2016 Rubber hose assemblies for oil suction and discharge services Specification for the assemblies《油吸放装置用橡胶软管组件 组件规范》.pdf

1、BS EN 1765:2016Rubber hose assemblies foroil suction and dischargeservices Specification for theassembliesBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS EN 1765:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 1765:2016.

2、Itsupersedes BS EN 1765:2004 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PRI/66, Rubber and plastics tubing, hoses and hoseassemblies.A list of organizations represented on this committee can beobtained on request to its secretary.This publication d

3、oes not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2016. Published by BSI StandardsLimited 2016ISBN 978 0 580 88451 1ICS 23.040.70; 75.200Compliance with a British Standard cannot confer immunity f

4、romlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 August 2016.Amendments issued since publicationDate Text affectedBS EN 1765:2016EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1765 August 2016 ICS 23.040.70; 75.200

5、 Supersedes EN 1765:2004English Version Rubber hose assemblies for oil suction and discharge services - Specification for the assemblies Flexibles en caoutchouc pour chargement et dchargement des produits ptroliers - Spcifications pour les flexibles Gummischlauchleitungen fr das Ansaugen und Frdern

6、von l - Anforderungen an die Schlauchleitungen This European Standard was approved by CEN on 25 June 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alterati

7、on. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by

8、 translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,

9、Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZ

10、ATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1765:2016 EBS EN 1765:2016EN 1765:2016 (E) 2

11、Contents Page European foreword 4 Introduction . 5 1 Scope . 6 2 Normative references . 6 3 Terms and definitions 7 4 Classification 7 4.1 General . 7 4.2 End use 7 4.3 Pressure ratings and designations 8 5 Materials and construction . 9 5.1 Materials 9 5.1.1 Lining 9 5.1.2 Reinforcing plies . 9 5.1

12、.3 Wire helices 9 5.1.4 Internal and armouring wire helices 9 5.1.5 Cover . 9 5.2 Construction . 9 5.2.1 Type R: Electrically continuous. 9 5.2.2 Type A: Electrically continuous 10 5.2.3 Type S: Electrically continuous or electrically discontinuous 10 5.2.4 Type L: Electrically continuous or electri

13、cally discontinuous 11 6 End connections . 12 6.1 Nipples and flanges . 12 6.2 Method of attachment of end connections to the hose 12 6.3 Electrical discontinuous assemblies 12 6.4 Electrical continuous assemblies with built-in nipples 13 7 Dimensions and tolerances . 13 7.1 Diameters . 13 7.2 Lengt

14、h 13 8 Physical properties . 14 8.1 Rubber compounds 14 8.2 Finished hose assemblies . 14 9 Test report . 16 10 Type testing . 16 11 Frequency of testing . 16 12 Marking . 16 Annex A (informative) Information to be supplied by the purchaser 18 Annex B (informative) Recommendations for packaging and

15、transportation of oil suction and discharge hose assemblies. 19 B.1 National . 19 BS EN 1765:2016EN 1765:2016 (E) 3 B.2 International . 19 Annex C (informative) Masses . 20 Annex D (normative) Wet adhesion test . 21 D.1 Scope 21 D.2 Terms and definitions 21 D.3 Principle 21 D.4 Apparatus . 21 D.5 Te

16、st specimens . 21 D.6 Procedure . 22 D.7 Report 22 Annex E (normative) Hydrostatic test for suction and discharge hose assemblies . 23 E.1 Principle 23 E.2 Apparatus . 23 E.3 Test medium 23 E.4 Procedure . 23 E.5 Calculation . 24 E.6 Test report . 24 Annex F (normative) Minimum bend radius test 25 A

17、nnex G (normative) Burst test 27 Annex H (normative) Test frequency for type testing and routine test . 28 Annex I (informative) Test frequency for production acceptance tests 29 BS EN 1765:2016EN 1765:2016 (E) 4 European foreword This document (EN 1765:2016) has been prepared by Technical Committee

18、 CEN/TC 218 “Rubber and plastics hoses and hose assemblies”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2017, and conflicting national standa

19、rds shall be withdrawn at the latest by February 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 1765:2004. Compare

20、d to EN 1765:2004 the following changes have been made: a) Clause 2: the normative references have been updated; b) Subclause 4.2: hose assemblies type S and L were subdivided into two grades Grade M (electrically bonded) and Grad (electrically conductive); c) Subclause 5.2.3.2: one type of hose ass

21、embly assembled with hose nipples in accordance to EN 14420-2 and swaged or crimped ferrules has been added; d) Table 4: for the electrical properties (continuity) the maximum electrical resistance 106per assembly for grade was added; e) Clause 12: the requirements for marking have been amended. Acc

22、ording to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, German

23、y, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 1765:2016EN 1765:2016 (E) 5 Introduction This document specifies minimum requirement

24、s for the satisfactory performance of wire or textile reinforced rubber hose assemblies of both smooth and rough bore types for oil suction and discharge services. The hoses are commonly used for transferring crude oil and liquid petroleum products, other than liquefied petroleum gas and natural gas

25、, to and from tanker and bunkering vessels or for similar duties ashore. Specific details of the construction of hoses are not rigidly defined in this document since it is felt that this could restrict the introduction of improved methods of construction. The hose assemblies have been classified and

26、 designated in terms of service pressure, which includes an allowance for surge pressure and which equates to the factory test pressure. To keep this specification in line with other documents this factory test pressure is also defined as the maximum working pressure (see Table 1). It is the respons

27、ibility of the user to determine the appropriate working pressure, which will depend on the severity of the users operating conditions and on the service life that is expected of the hose assembly. It is essential that the purchaser provides certain information about the hose assembly and its intend

28、ed use at the time of enquiry and/or order; this information is listed in Annex A (informative). Recommendations concerning packaging and transportation are given in Annex B (informative) and expected masses of hoses, in kilograms per metre of free length, are given in Annex C (informative). BS EN 1

29、765:2016EN 1765:2016 (E) 6 1 Scope This European Standard specifies the characteristics of four types of oil suction and discharge hose assemblies used for the conveyance of petroleum, including crude oils and other liquid petroleum products containing a maximum aromatics content of 50 % (v/v). It i

30、s not suitable for liquefied petroleum gas and natural gas. Hose assemblies to this document can be used in the temperature range 20 C to 82 C. The hoses specified are in the size range of nominal bore 50 to 500 and may be smooth bore, rough bore or armoured rough bore. Hoses for use with petroleum

31、products having an aromatic content greater than 50 % (v/v) are outside the scope of this document but the requirements may be used as a basis for such hoses on request to the manufacturer. 2 Normative references The following documents, in whole or in part, are normatively referenced in this docume

32、nt and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 14420-2, Hose fittings with clamp units - Part 2: Hose side parts of hose tail EN 14420-3 H

33、ose fittings with clamp units - Part 3: Clamp units, bolted or pinned EN 14420-4, Hose fittings with clamp units - Part 4: Flange connections EN ISO 1402, Rubber and plastics hoses and hose assemblies - Hydrostatic testing (ISO 1402) EN ISO 1460, Metallic coatings - Hot dip galvanized coatings on fe

34、rrous materials - Gravimetric determination of the mass per unit area (ISO 1460) EN ISO 1461, Hot dip galvanized coatings on fabricated iron and steel articles - Specifications and test methods (ISO 1461) EN ISO 7233, Rubber and plastics hoses and hose assemblies - Determination of resistance to vac

35、uum (ISO 7233) EN ISO 8031:2009, Rubber and plastics hoses and hose assemblies - Determination of electrical resistance and conductivity (ISO 8031:2009) EN ISO 8033, Rubber and plastics hoses - Determination of adhesion between components (ISO 8033) EN ISO 8330:2014, Rubber and plastics hoses and ho

36、se assemblies - Vocabulary (ISO 8330:2014) EN ISO 15614-1:2004, Specification and qualification of welding procedures for metallic materials - Welding procedure test - Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys (ISO 15614-1:2004) ISO 1431-1, Rubber, vulcanized

37、or thermoplastic Resistance to ozone cracking Part 1: Static and dynamic strain testing ISO 1817, Rubber, vulcanized or thermoplastic Determination of the effect of liquids BS EN 1765:2016EN 1765:2016 (E) 7 ISO 4649, Rubber, vulcanized or thermoplastic Determination of abrasion resistance using a ro

38、tating cylindrical drum device ISO 7005-1, Pipe flanges Part 1: Steel flanges for industrial and general service piping systems ASME B.1.20.1, Pipe Threads, General Purpose, Inch BS 3592-1, Steel wire for hose reinforcement Part 1: Specification for coated round and flat steel wire for rubber hose r

39、einforcement EN ISO 2063, Thermal spraying - Metallic and other inorganic coatings - Zinc, aluminium and their alloys (ISO 2063) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 8330:2014 and the following apply. 3.1 electrically bonded hose assemb

40、ly hose assembly that uses a metallic wire connection to create a low-resistance electrical connection between the end connections 3.2 electrically discontinuous hose assembly hose assembly that incorporates an electrical insulation between the end of the helical wire or/and wire cord reinforcement

41、and one or both couplings 4 Classification 4.1 General WARNING Careful consideration needs to be given before the use of electrically discontinuous hoses for transferring liquids known to generate static charges. In no circumstances should more than one length of electrically discontinuous hose be u

42、sed in an individual transfer pipeline and effective electrical continuity to earth from both ends of the electrically discontinuous hose should be maintained. 4.2 End use Hose assemblies for this application are classified according to end-use as follows: Type R, rough bore hose assemblies for dock

43、 operation and intended for situations where a relatively stiff, heavy and robust assembly can be used. The lining of the rubberized fabric is supported and reinforced by an internal (hot-dipped) zinc coated steel wire helix. Type R assemblies are electrically continuous; Type A, armoured rough bore

44、 hose assemblies for dock operation. In addition to an internal zinc coated steel wire helix there shall be external helical armour of a similar material. Type A hoses are electrically continuous and may be lighter and more flexible than type R; Type S, smooth bore hose assemblies for dock operation

45、 where flexibility and lightness are important. Type S hose assemblies may be electrically continuous or electrically discontinuous (see Warning in 4.1); BS EN 1765:2016EN 1765:2016 (E) 8 Hoses and hose assemblies for this application shall be divided into two grades: Grade M: electrically bonded; G

46、rade : electrically conductive; see EN ISO 8031:2009, Annex A for new recommended marking to indicate conductive lining, conductive cover or conductive lining and cover; Type L, hose assemblies for dock service where greater flexibility, lower weight and ease of handling are of primary consideration

47、. Type L hose assemblies may be electrically continuous or electrically discontinuous. They are only suitable for discharge applications (see Warning in 4.1); Hoses and hose assemblies for this application shall be divided into two grades: Grade M: electrically bonded; Grade : electrically conductiv

48、e; see EN ISO 8031:2009, Annex A for new recommended marking to indicate conductive lining, conductive cover or conductive lining and cover. 4.3 Pressure ratings and designations Each type of hose assembly shall be designated according to the type letters R, A, S, or L followed by the maximum workin

49、g pressure given in Table 1. For the purposes of this document the maximum working pressure includes an allowance for surge pressures above the normal operating pressure. Table 1 Pressure ratings and designation Maximum working pressure and test pressure Bar aProof pressure (maximum 5 min.) bar Type and designation Description 7 10,5 R7 Rough bore 7 10,5 A7 Armoured rough bore 7 10,5 S7 Smooth bore 7 10,5 L7 Light weight 10 15 R10 Rough bore 10 15 A10 Armoured bore 10 15 S10 Smooth bore 10 15 L10 Lightweight 15 22,5 R15 Ro