BS EN 1777-2010 Hydraulic platforms (HPs) for fire fighting and rescue services Safety requirements and testing《消防和救援设备用液压平台(HPs) 安全性要求和测试》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 1777:2010Hydraulic platforms (HPs) forfire fighting and rescue services Safety requirements andtestingBS EN 1777:2010 BRITISH STANDARDNational forewordThis British Standard

2、 is the UK implementation of EN 1777:2010. Itsupersedes BS EN 1777:2004+A1:2009 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee FSH/17/9, Fire appliances and associated operationalequipment.A list of organizations represented on this committee can beobt

3、ained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. BSI 2010ISBN 978 0 580 59458 8ICS 13.220.10Compliance with a British Standard cannot confer immunity fromlegal obligations.This

4、British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 August 2010.Amendments issued since publicationDate Text affectedBS EN 1777:2010EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1777 March 2010 ICS 13.220.10 Supersedes EN 1777:2004+A1:2009Eng

5、lish Version Hydraulic platforms (HPs) for fire fighting and rescue services - Safety requirements and testing Bras lvateur Arien (BEA) des services dincendie et de secours - Prescriptions de scurit et essais Hubrettungsfahrzeuge fr Feuerwehren und Rettungsdienste, Hubarbeitsbhnen (HABn) - Sicherhei

6、tstechnische Anforderungen und Prfung This European Standard was approved by CEN on 6 February 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up

7、-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation u

8、nder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germa

9、ny, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG

10、Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1777:2010: EBS EN 1777:2010EN 1777:2010 (E) 2 Contents Page Foreword 4Introduction .61 Scope 72 Normative references 73 Terms

11、 and definitions .94 List of significant hazards . 125 Safety requirements and/or protective measures . 155.1 General . 155.2 Stability and structural calculations . 155.2.1 General . 155.2.2 Loads and forces 165.2.3 Determination of loads and forces 165.2.4 Stability calculations 195.2.5 Structural

12、 calculations . 245.3 Chassis and stabilizers 265.4 Extending structure 285.4.1 Methods to reduce the risk of overturning and exceeding permissible stresses . 285.4.2 Operation of the extending structure in a specific sequence to avoid instability . 315.4.3 Locking of masts at fixed working position

13、 . 325.4.4 Crushing and shearing points between parts of the extending structure, the base and platform 325.4.5 Emergency evacuation means for the platform 325.4.6 Operator seat . 345.4.7 Supporting of extending structure in transport position . 345.5 Extending structure drive systems . 345.5.1 Gene

14、ral . 345.5.2 Wire rope drive systems 355.5.3 Chain drive systems . 375.6 Platform . 385.7 Controls . 415.8 Electrical systems. 445.9 Pneumatic control systems . 455.10 Hydraulic drive systems 465.11 Hydraulic cylinders . 475.11.1 Structural design 475.11.2 Prevention of unintended movement of the c

15、ylinder 525.11.3 Verification of requirements on hydraulic cylinders . 525.12 Static tilt angle 535.13 Safety devices . 536 Verification 566.1 Type tests 566.1.1 General . 566.1.2 Static test to verify the stability calculation . 566.1.3 Residual load test . 576.1.4 Static overload test . 576.1.5 La

16、dder type tests 576.1.6 Dynamic tests 586.1.7 Tests of vertical load sensing and total moment sensing systems 58BS EN 1777:2010EN 1777:2010 (E) 3 6.1.8 Type test on noise . 596.2 Acceptance tests . 597 Information for use 597.1 Instruction handbook 597.1.1 General . 597.1.2 Operating instructions 59

17、7.1.3 Transport, handling and storage information 607.1.4 Information on commissioning 617.1.5 HP details . 617.1.6 Maximum permitted loads on the platform . 617.1.7 Maintenance information for use by trained personnel 617.1.8 Special working methods or conditions . 627.1.9 Operating instructions fo

18、r emergency 627.1.10 Periodical examinations and tests 627.2 Marking . 627.3 Safety signs . 64Annex A (informative) Special loads and forces Use of HPs in wind speeds greater than Beaufort Scale 6 (see 5.2.3.4.1) 65Annex B (informative) Dynamic factors in stability and structural calculations 66Anne

19、x C (informative) Major alterations and repairs. 67Annex D (normative) Design of wire rope drive systems for the extending structures and platform levelling systems . 68D.1 General . 68D.2 Calculation of rope drive 68D.3 Calculation of rope diameter (coefficient c) 68D.4 Calculation of the diameters

20、 of rope drums, rope pulleys and compensating pulleys coefficient (h1 h2) . 70D.5 Efficiency of rope drives . 73Annex E (informative) Calculation example of Annex D for wire rope, drum and pulley diameters 75E.1 Notes . 75E.2 Annex D method summarised 75E.3 Example 76E.3.1 General . 76E.3.2 Drive gr

21、oup See D.2 and Table D.1 . 76E.3.3 Calculation of minimum rope diameter See D.3 76E.3.4 Calculation of the diameters of rope drums, pulleys and static pulleys See D.4 77Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 80Bib

22、liography 81BS EN 1777:2010EN 1777:2010 (E) 4 Foreword This document (EN 1777:2010) has been prepared by Technical Committee CEN/TC 192 “Fire service equipment”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of

23、 an identical text or by endorsement, at the latest by September 2010, and conflicting national standards shall be withdrawn at the latest by September 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall

24、 not be held responsible for identifying any or all such patent rights. This document supersedes EN 1777:2004+A1:2009. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(

25、s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. Significant changes The significant changes with respect to the previous edition EN 1777:2004+A1:2009 are listed below: a) Scope revised to state more precisely, limitation of scope to HP

26、s with classification group B type 1 according to EN 280:2001, 1.4 only and deletion of requirements and tests relating to all other groups and types not covered by the scope, flat belts for extending structure drive systems excluded from scope; b) terms and definitions of “hydraulic platform (HP)“

27、and “levelling“ added; c) some terms and definitions revised; d) list of significant hazards editorially revised and hazards relating to self propelled HPs and Group A HPs (where the vertical projection of the centre of gravity of the load is always inside the tipping lines) deleted, which are outsi

28、de the scope; e) specific tests directly linked to the appropriate requirement; f) requirements relating to temperature range, forces, calculation, fatigue stress analyses, chassis and stabilizers revised; g) requirements and tests added relating to “Moment sensing system with increased safety requi

29、rements and enhanced overload criteria“ as a new, fourth solution to reduce tilting hazards and hazards caused by exceeding of permissible loads; h) requirements and tests added relating to a minimum residual load of 6 % of the vehicles unladen mass (obtained on the not loaded side, in the most unfa

30、vourable position); i) new subclause 5.13 “Safety devices“ added analogous to EN 280/A1:2004; j) requirement added that the extending structure shall be supported in the transport position in such a way as to avoid harmful vibrations during transport; k) requirement added that failures in wire rope

31、or chain drive systems for extending structure shall be self-revealing; l) maximum tensile grade of the wires in wire rope drive systems for extending structure increased to 2 160 N/mm2; m) leadscrew and rack and pinion drive systems deleted; BS EN 1777:2010EN 1777:2010 (E) 5 n) warning signals shal

32、l consist of a continuous visual warning and an acoustic signal; o) height difference after the static overload test is now depending from the rescue height (for HPs with a rescue height up to 30 m, the height difference shall be less than 100 mm following application of 150 % of the rated load 10 m

33、in after unloading, for HPs with a rescue height greater than 30 m the manufacturer shall state the maximum height difference); p) emergency evacuation means for the platform added (rescue ladder fixed in parallel to the extending structure or alternatives after carrying out a risk assessment); q) r

34、equirements on platform doors and guardrails/handrails revised; r) anchoring points for the allowed number of persons in the cage for personal protective equipment against falling added; s) device added to stop all aggravating movements on sustaining impact; t) requirements and tests relating to ope

35、rator seat, controls and electrical systems revised; u) pneumatic and hydraulic control systems revised that besides the specific requirements the basic standards EN 983 and EN 982 applies; v) requirements and tests revised relating to static tilt angle ; w) at acceptance tests and at periodical exa

36、minations and tests the static overload test has been added; x) instruction handbook added with test report, where appropriate, detailing the static and dynamic tests; y) operating instructions for emergency added; z) marking revised; aa) Annex A and Annex B revised according to the changes in EN 28

37、0; bb) former Annex F (Calculation example Dynamic factor, kerb test) deleted, because the kerb test relates to self propelled HPs, which are outside the scope; cc) content of standard editorially revised. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the

38、 following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,

39、 Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 1777:2010EN 1777:2010 (E) 6 Introduction This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in t

40、he scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the pr

41、ovisions of this type C standard. As no satisfactory explanation could be found for the dynamic factors used for stability calculations in EN 280 and previous national standards, the results of the tests carried out by CEN/TC 98 “Lifting platforms“ to determine a suitable factor and stability calcul

42、ation method for mobile elevating work platforms (MEWPs) have been adopted. The test method is described in Annex B as a guide for manufacturers wishing to use higher or lower operating speeds and to take advantage of developments in control systems. Similarly, to avoid the unexplained inconsistenci

43、es in wire rope coefficients of utilization and drum and pulley diameters found in other standards for lifting devices, EN 280:2001, Annex C based on DIN 15020-1, together with EN 280:2001, Annex D, have been adopted. BS EN 1777:2010EN 1777:2010 (E) 7 1 Scope This European Standard applies to vehicl

44、e mounted Hydraulic Platforms (HPs) as defined in 3.1, intended for use by fire and rescue services. HPs may participate in fire fighting, rescue or protection of persons, protection of the environment and in a variety of other technical operations. This document identifies the significant hazards (

45、see Clause 4) for all sizes of HPs used by fire and rescue services, on the basis that they are supplied in a complete form, tested and ready for use. It also gives methods for the elimination or reduction of these hazards. This document applies only to HPs classified in group B type 1 according to

46、EN 280:2001, 1.4. NOTE 1 HPs of group B type 1 are those where the vertical projection of the centre of gravity of the load may be outside the tipping lines and for which travelling is only allowed with the HP in its travel condition. Consequently this document does not apply to HPs with the followi

47、ng classification according to EN 280:2001, 1.4: group A type 1; group A type 2; group A type 3; group B type 2; group B type 3. This document is intended to be used in conjunction with EN 1846-2 and EN 1846-3. This document deals with the technical safety requirements to minimise the hazards listed

48、 in Clause 4 which can arise during the commissioning, the operational use, the routine checking and maintenance of hydraulic platforms when carried out in accordance with the specifications given by the manufacturer or his authorised representative. This document deals with all significant hazards,

49、 hazardous situations and events relevant to HPs, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer and taking account of their whole lifecycle (see Clause 4). NOTE 2 The lifecycle includes construction, transport, assembly and installation, commissioning, use (including setting, teaching/pr