BS EN 1845-2007 Footwear manufacturing machines - Footwear moulding machines - Safety requirements《鞋子制造机 鞋模机 安全要求》.pdf

1、BS EN 1845:2007ICS 61.060NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDFootwearmanufacturingmachines Footwearmoulding machines Safety requirementsLicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/09/2008 08:45, Uncontrolled Copy, (c) BSIThis British St

2、andardwas published under theauthority of the StandardsPolicy and StrategyCommittee on 31 July 2008 BSI 2008ISBN 978 0 580 54305 0Amendments/corrigenda issued since publicationDate CommentsBS EN 1845:2007National forewordThis British Standard is the UK implementation of EN 1845:2007. Itsupersedes BS

3、 EN 1845:1999 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee MCE/3/12, Leather products machinery - Safety.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all

4、 the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunityfrom legal obligations.Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/09/2008 08:45, Uncontrolled Copy, (c) BSIBS EN 1845:2007EUROPEAN STANDAR

5、DNORME EUROPENNEEUROPISCHE NORMEN 1845December 2007ICS 61.060 Supersedes EN 1845:1998 English VersionFootwear manufacturing machines - Footwear mouldingmachines - Safety requirementsMachines pour la fabrication des chaussures - Machines demoulage pour chaussures - Prescriptions de scuritMaschinen zu

6、r Herstellung von Schuhwerk -Schuhformmaschinen - SicherheitsanforderungenThis European Standard was approved by CEN on 3 November 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national s

7、tandard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any othe

8、r language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Fi

9、nland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMI

10、TEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 1845:2007: ELicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/09/2008 08:45, Uncontrolled Copy, (c) BSI

11、BS EN 1845:2007EN 1845:2007 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 6 2 Normative references 7 3 Terms and definitions .9 4 List of significant hazards 10 5 Safety requirements and/or protective measures14 5.1 General14 5.2 Common requirements for all footwear moulding machines .15 5.2

12、.1 Mechanical hazards.15 5.2.2 Electrical equipment16 5.2.3 Thermal protection 16 5.2.4 Noise control16 5.2.5 Fumes detrimental to health.17 5.2.6 Ergonomics 17 5.2.7 Pressurized fluid systems 18 5.2.8 Control systems.18 5.2.9 Additional safety devices20 5.2.10 Material feeding20 5.2.11 Auxiliary eq

13、uipment 21 5.2.12 Integrated manufacturing systems21 5.2.13 Aids for transportation21 5.3 Requirements for specific types of footwear moulding machines.22 5.3.1 Direct-on sole moulding machines (see Figures 1, 2 and 3).22 5.3.2 Unit sole and footwear component moulding machines.28 5.3.3 Full shoe an

14、d boot moulding machines with rotary configuration (see Figure 11)39 6 Verification of safety requirements and/or measures42 7 Information for use 49 7.1 General49 7.2 Signal and warning devices49 7.3 Instruction handbook 49 7.4 Declared noise emission values 51 7.5 Marking .51 Annex A (normative) R

15、equirements for guards .52 A.1 Fixed covers.52 A.2 Movable enclosing guards and movable covers52 A.3 Fencing .52 Annex B (normative) Requirements for interlocking systems .54 Annex C (normative) Requirements for trip devices .58 C.1 Mechanical trip device with one position sensor.58 C.2 Electro-sens

16、itive protective devices (ESPD) with normal level59 C.3 Electro-sensitive protective devices (ESPD) with high level 59 C.4 Electro-sensitive protective devices (high level) with control function.60 C.5 Electro-sensitive protective device (ESPD) used as danger area protection .61 C.6 Active-opto-elec

17、tric protective devices (laser scanner)61 Annex D (normative) Requirements for two-hand control devices .62 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/09/2008 08:45, Uncontrolled Copy, (c) BSIBS EN 1845:2007EN 1845:2007 (E) 3 D.1 Two-hand control devices (normal level)62 D.2 Two-hand

18、control devices (high level)62 Annex E (normative) Requirements for hold-to-run control devices 64 E.1 Hold-to-run control devices (stop function, Figure E.1, illustration of the principle for pneumatic systems) 64 E.2 Hold-to-run control devices (reverse function, Figure E.2, illustration of the pr

19、inciple for pneumatic systems) 64 Annex F (normative) Requirements for pressure sensitive mats (PSM) and floors (PSF)65 Annex G (normative) Requirements for controls for mould closing.66 G.1 Power interlocking system.66 G.2 Control systems category 1 of EN ISO 13849-1 .67 Annex H (normative) Require

20、ments for two-fault safety machine control systems68 Annex I (normative) Control measures for the suspension of safeguards relating to integrated manufacturing systems 70 Annex J (normative) Requirements for control guards (interlocking guard with start function).72 Annex K (normative) Temperatures

21、of burn threshold.73 Annex L (normative) Noise test code for footwear moulding machines 74 L.1 Scope74 L.2 Definitions 74 L.2.1 Material .74 L.2.2 Processing temperature .74 L.2.3 Test cycle .74 L.2.4 Operator standing area (operating area).74 L.3 Description of machinery family74 L.4 Measurement of

22、 A-weighted sound power level74 L.5 Measurement of A-weighted emission sound pressure level.75 L.5.1 Position of microphone for determination of A-weighted emission sound pressure level at the workstation 75 L.6 Operating conditions 75 L.7 Measurement uncertainties75 L.8 Documentation 75 Annex M (no

23、rmative) Important considerations relating to integrated manufacturing systems .77 M.1 Project organisation77 M.2 Application of a safety strategy .77 M.3 Risk assessment .77 M.4 Requirements for documentation77 M.5 Starting .78 M.6 Emergency stop.78 Annex ZA (informative) Relationship between this

24、European Standard and the essential requirements of EU Directive 98/37/EC .80 Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC81 Bibliography82 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/09/2008 08:45, Uncontr

25、olled Copy, (c) BSIBS EN 1845:2007EN 1845:2007 (E) 4 Foreword This document (EN 1845:2007) has been prepared by Technical Committee CEN/TC 201 “Leather and imitation leather goods and footwear manufacturing machinery - Safety”, the secretariat of which is held by UNI. This European Standard shall be

26、 given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2008, and conflicting national standards shall be withdrawn at the latest by December 2008. This document supersedes EN 1845:1998. This document has been prepared under a man

27、date given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA and ZB, which are an integral part of this document. According to the CEN/CENELEC Internal Reg

28、ulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Net

29、herlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/09/2008 08:45, Uncontrolled Copy, (c) BSIBS EN 1845:2007EN 1845:2007 (E) 5 Introduction This document is a type C standard as stat

30、ed in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this typ

31、e C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/09/2008 08:45, Uncontrolled Copy, (c) BSIBS EN 1845:2007EN 1845:2007

32、(E) 6 1 Scope 1.1 This European Standard applies to footwear moulding machines which are intended for use in the shoe industry for the production of footwear and footwear components. These machines are: direct-on sole moulding machines (see Figures 1, 2 and 3); unit sole and footwear component mould

33、ing machines (see Figures 4 to 10); full shoe and boot moulding machines (see Figure 11). This European Standard applies also to the mentioned machines when used for other products than footwear and footwear components, as far as these products require no other changes than a different mould. 1.2 Th

34、is European Standard specifies safety requirements for construction, transport, installation, adjustment, setting, teaching or process change-over, operation, cleaning, maintenance, decommissioning, dismantling and, as far as safety is concerned, disposal for machines mentioned in l.1. It deals with

35、 all significant hazards, hazardous situations and events relevant to footwear moulding machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). 1.3 The following machines are excluded from the scope of this European

36、 Standard unless used for direct-on sole moulding or reaction moulding: moulding machines with static injection units and static mould stations (clamping units); moulding machines with static metering and mixing units and mobile stations with linear configuration (mould carriers). 1.4 The European S

37、tandard does not deal with hazards created by the mixing and metering unit. NOTE For metering and mixing units, see EN 1612-1. The use of machines within the scope of this European Standard in industries other than those specified in 1.1 may give rise to hazards not considered during its preparation

38、. NOTE For this application see also EN 201 and prEN 1612-2. 1.5 This European Standard also applies to the following additional equipment for material handling and operation which are an integral part of the machine: spraying devices, injection units, casting units, nozzle cleaners, sprue pullers,

39、mould front edge cleaners, activating devices, robots and equipment for preparatory and subsequent treatment (see Figure M.1). 1.6 This European Standard assumes the machines: are operated by adequately trained persons; are used with adequate workplace lighting (see EN 12464-1). 1.7 This document is

40、 not applicable to footwear moulding machines which are manufactured before the date of publication of this European Standard by CEN. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/09/2008 08:45, Uncontrolled Copy, (c) BSIBS EN 1845:2007EN 1845:2007 (E) 7 2 Normative references The follow

41、ing referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery Safety distances to preven

42、t danger zones being reached by the upper limbs EN 547-1:1996, Safety of machinery Human body measurements Part 1: Principles for determining the dimensions required for openings for whole body access into machinery EN 547-2:1996, Safety of machinery Human body measurements Part 2: Principles for de

43、termining the dimensions required for access openings EN 574:1996, Safety of machinery Two-hand control devices Functional aspects Principles for design EN 614-1:2006, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 626-1:1994, Safety of machinery Reduct

44、ion of risks to health from hazardous substances emitted by machinery Part 1: Principles and specifications for machinery manufacturers EN 626-2:1996, Safety of machinery Reduction of risk to health from hazardous substances emitted by machinery Part 2: Methodology leading to verification procedures

45、 EN 811:1996, Safety of machinery Safety distances to prevent danger zones being reached by the lower limbs EN 894-2:1997, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 2: Displays EN 894-3:2000, Safety of machinery Ergonomics requirements for the

46、design of displays and control actuators Part 3: Control actuators EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 982:1996, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN

47、983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics EN 999:1998, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1005-2:2003, Safety of machinery Human physical performance P

48、art 2: Manual handling of machinery and component parts of machinery EN 1005-3:2002, Safety of machinery Human physical performance Part 3: Recommended force limits for machinery operation EN 1037:1995, Safety of machinery Prevention of unexpected start-up EN 1088:1995, Safety of machinery Interlock

49、ing devices associated with guards Principles for design and selection Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/09/2008 08:45, Uncontrolled Copy, (c) BSIBS EN 1845:2007EN 1845:2007 (E) 8 EN 1760-1:1997, Safety of machinery Pressure sensitive protective devices Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors EN 1760-2:2001, Safety of machinery Pressure sensitive protective devices Part 2: General principles for