1、BRITISH STANDARD AEROSPACE SERIES BS EN 2103-3:1992 Steel, nickel base and cobalt base alloy remeltingstock and castings Technical specification Part 3: Pre-production and production castings This European Standard EN2103-3:1991 has the status of a British StandardBSEN 2103-3:1992 This British Stand
2、ard was published under the authority ofthe Standards Board and comesinto effect on 31January1992 BSI 12-1999 The following BSI references relate to the work on this standard: Committee reference ACE/61 Draft for comment 88/77546 DC ISBN 0 580 20386 7 Cooperating organizations The European Committee
3、 for Standardization, under whose supervision this European Standard was prepared, comprises the national standards organizations of the following countries. Austria Oesterreichisches Normungsinstitut Belgium Institut belge de normalisation Denmark Dansk Standardiseringsraad Finland Suomen Standardi
4、soimisliito, r.y. France Association franaise de normalisation Germany Deutsches Institut fr Normung e.V. Greece Hellenic Organization for Standardization Iceland Technological Institute of Iceland Ireland National Standards Authority of Ireland Italy Ente Nazionale Italiano di Unificazione Luxembou
5、rg Inspection du Travail et des Mines Netherlands Nederlands Normalisatie-instituut Norway Norges Standardiseringsforbund Portugal Instituto Portugus da Qualidade Spain Asociacin Espaola de Normalizacin y Certificacin Sweden Standardiseringskommissionen i Sverige Switzerland Association suisse de no
6、rmalisation United Kingdom British Standards Institution Amendments issued since publication Amd. No. Date CommentsBSEN 2103-3:1992 BSI 12-1999 i Contents Page Cooperating organizations Inside front cover National foreword ii Foreword 2 Text of EN 2103-3 3 National appendix NA (informative) Inside b
7、ack cover National appendix NB (informative) Inside back coverBSEN 2103-3:1992 ii BSI 12-1999 National foreword This British Standard has been prepared under the direction of the Aerospace Standards Policy Committee and is the English language version of EN2103-3:1991 “Aerospace series Steel, nickel
8、 base and cobalt base alloy remelting stock Technical specification Part3: Pre-production and production castings”, published by the European Committee for Standardization (CEN). EN 2103-3 was produced as a result of international discussion in which the UK took an active part. A British Standard do
9、es not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an ins
10、ide front cover, pages i and ii, theEN title page, pages 2 to 10, an inside back cover and a back cover. This standard has been updated (see copyright date) and may have had amendments incorporated. This will be indicated in the amendment table on the inside front cover.EUROPEAN STANDARD NORME EUROP
11、ENNE EUROPISCHE NORM EN 2103-3 October 1991 UDC: 669.14-4:669.24-4:669.25-4:629.7 Descriptors: Aircraft industry, castings, steels, nickel alloys, cobalt alloys, manufacturing, melting, defects, acceptability, tests, marking English version Aerospace series Steel, nickel base and cobalt base alloy r
12、emelting stockandcastings Technical specification Part 3: Pre-production and production castings Srie arospatiale Produits pour refusion et pices moules en acier et alliages base nickel et base cobalt Spcification technique Partie3: Pices types et pices de srie Luft- und Raumfahrt Vormaterial und Gu
13、stcke aus Stahl, Nickel- und Kobaltlegierungen TechnischeLieferbedingungen Teil 3: Ausfallmuster und Seriengustcke This European Standard was approved by CEN on28June1990. CEN members are bound to comply with the requirements of the CEN/CENELEC Internal Regulations which stipulate the conditions for
14、 giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official
15、versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgi
16、um, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. CEN European Committee for Standardization Comit Europen de Normalisation Europisches Komitee fr Normung Central Secretariat: rue de Stass
17、art 36, B-1050 Brussels CEN 1991 Copyright reserved to all CEN members Ref. No. EN2103-3:1991 EEN 2103-3:1991 BSI 12-1999 2 Foreword This European Standard has been prepared by the European Association of Aerospace Manufacturers (AECMA). After inquiries and votes carried out in accordance with the r
18、ules of this Association, this Standard has successively received the approval of the National Associations and the Official Services of the member countries of AECMA, prior to its presentation to CEN. According to the Common CEN/CENELEC Rules, the following countries are bound to implement this Eur
19、opean Standard: Austria, Belgium, Denmark, Finland, France, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. Contents Page Foreword 2 1 Scope and field of application 3 2 References 3 3 Recommendation for casting development 3
20、 4 Pre-production castings 3 5 Manufacture of production castings 4 6 Inspection and testing of production castings 4 7 Repair welding 8 8 Marking 8 Table 1 Radiographic acceptance standards for steel castings (except for heat resisting steel). Wall thickness u 25 mm 5 Table 2 Radiographic acceptanc
21、e standards for heat resisting steel, nickel and cobalt alloy castings. Wall thickness u 25 mm 6 Table 3 6 Table 4 Summary of requirements for production steel castings (except heat resisting steels) 9 Table 5 Summary of requirements for production heat resisting steel, nickel and cobalt alloy casti
22、ngs 10EN 2103-3:1991 BSI 12-1999 3 1 Scope and field of application The present standard specifies the particular requirements for castings in steel, nickel base or cobalt base alloys produced from material complying with EN2103-2. This standard shall be used in conjunction with EN2103-1. This stand
23、ard also applies to pre-production castings intended for the qualification of the method of manufacture and inspection. 2 References EN 2002-1, Aerospace series Test methods for metallic materials Part1: Tensile testing at ambient temperature 1) . EN 2002-2, Aerospace series Test methods for metalli
24、c materials Part2: Tensile testing at elevated temperature 1) . EN 2002-5, Aerospace series Test methods for metallic materials Part5: Uninterrupted creep and rupture testing 2) . EN 2002-7, Aerospace series Test methods for metallic materials Part7: Hardness test 1) . EN 2002-16, Aerospace series T
25、est methods for metallic materials Part16: Dye penetrant testing 2) . EN 2002-21, Aerospace series Test methods for metallic materials Part21: Radiographic testing of cast components 1) . EN 2003-5, Aerospace series Test methods for steel products Part 5: Charpy impact test (Vnotch) 1) . EN 2003-11,
26、 Aerospace series Test methods for austenitic stainless steel Part11: Determination of resistance to intergranular corrosion by the Huey method 1) . EN 2078, Aerospace series Manufacturing schedule Inspection schedule and inspection report General definitions 3) . EN 2103-1, Aerospace series Steel,
27、nickel base and cobalt base alloy remelting stock and castings Technical specification Part1:General requirements. EN 2103-2, Aerospace series Steel, nickel base and cobalt base alloy remelting stock and castings Technical specification Part2:Remelting stock. EN 2857, Aerospace series Test methods f
28、or paramagnetic materials Magnetic particle inspection 2) . 3 Recommendation for casting development It is strongly recommended that the technical representative of the manufacturer be given the opportunity to examine the casting drawing at the initial stages of design and to advise on the optimum d
29、esign which will facilitate consistent production of acceptable castings. The dimensional tolerances of the castings shall be as agreed between the purchaser and manufacturer and indicated on the drawing or the inspection schedule. 4 Pre-production castings 4.1 General 4.1.1 The following requiremen
30、ts shall be specified on the order, drawing and/or inspection schedule in addition to those specified inEN2103-1: number of castings to be examined who shall perform the examination heat treatment condition type and frequency of inspection and testing necessary to evaluate and qualify the manufactur
31、ing process (dimensions, mechanical and metallurgical properties, etc.). 4.1.2 The inspection and testing of pre-production castings shall be carried out and recorded to allow the definition of the optimum techniques to be used for production castings. 4.1.3 The inspection and tests carried out on p
32、re-production castings shall include those which will be carried out on production castings. 4.2 Inspection report In addition to the information required by EN2078, the inspection and test report on the pre-production castings shall provide all technical information to allow evaluation of the quali
33、ty of these parts, e.g.,radiographs, results of dimensional measurements, etc. 4.3 Acceptance of pre-production castings When all inspection and test results relative to pre-production castings have been reported and accepted as satisfactory, the purchaser shall give his written agreement for series
34、 production. The inspection schedule and if required, the manufacturing schedule shall be formally agreed between the manufacturer and purchaser. 1) Published as AECMA pre-standard at the date of publication of this standard. 2) In preparation at the date of publication of this standard. 3) Publishe
35、d as AECMA standard at the date of publication of this standard.EN 2103-3:1991 4 BSI 12-1999 5 Manufacture of production castings 5.1 At the start of production (particularly at the start of series production), the manufacturing schedule may be completed to allow the manufacturer to guarantee the re
36、producibility of the product with more certainty. All information, no matter how minor, shall be recorded in the manufacturing schedule. 5.2 When a manufacturing schedule has been agreed, no change in the manufacturing method shall be made without the written approval of the purchaser. When such cha
37、nges are necessary in the case of, for example: a) alterations of pattern, mould material or position of runners and risers, b) alterations of the casting process, c) alterations of the heat treatment process, the purchaser shall decide if new pre-production castings shall be manufactured and tested
38、. The manufacturing schedule and the inspection schedule shall be modified accordingly. 5.3 Any change of the casting requiring a revised drawing may require at the purchasers or manufacturers request: the manufacture of new pre-production castings, or modification of the manufacturing schedule and/
39、or the inspection schedule. 5.4 Manufacturing schedules and inspection schedules, which are modified during production shall be subjected to the same approval process as the original documents. 5.5 Manufacture Castings shall be poured from a melt, consisting of: 1) remelting stock complying with the
40、 requirements ofEN2103-2 plus, if necessary, pure metals and added elements, or 2) remelting stock complying with the requirements ofEN2103-2 plus a defined and constant percentage of approved scrap, pure metals and added elements, or 3) remelting stock, approved scrap, pure metals and added element
41、s. Their proportion per melt is at the option of the manufacturer. Unless otherwise specified on the order or manufacturing schedule, the following manufacturing method shall be used: for castings in steel: method2) for castings in nickel or cobalt base alloys:method1). 5.6 Correction of distortion
42、shall be carried out only by agreement between the manufacturer and the purchaser. The manufacturer shall be responsible for specifying the conditions under which such correction is to be carried out, subject to any provisions made by the purchaser. The method agreed shall be incorporated in the man
43、ufacturing schedule. If after correction of distortion a further heat treatment is required, the castings shall be re-tested in accordance with the requirements of the material standard. Finally, the castings shall be resubmitted to penetrant or magnetic flaw detection (seeclause6.3). 6 Inspection a
44、nd testing of production castings Inspection and testing shall be carried out on production castings under the same conditions as applied to pre-production castings. 6.1 Dimensions and tolerances The dimensions specially indicated by the purchaser shall be checked on every casting. For other dimensi
45、ons the frequency of examination adopted by the manufacturer shall be sufficient to permit him to certify compliance with the requirements. 6.2 Chemical composition In addition to EN2103-1, the manufacturer shall perform sufficient analyses throughout a prolonged casting cycle to ensure that the com
46、position of all the castings will conform to the requirements of the material standard. For small multiple melts produced in accordance with method1) and2) (see5.5) the frequency of analysis may be reduced by agreement with the purchaser and stated in the inspection schedule. 6.3 External defects 6.
47、3.1 Castings shall be suitably fettled, dressed, cleaned and if appropriate, etched and passivated, to enable inspection to be carried out in a satisfactory manner. 6.3.2 Each casting shall be examined for surface defects by visual inspection and penetrant flaw detection in accordance withEN2002-16
48、or magnetic particle examination in accordance withEN2857 after all specified heat treatment and pressure tests are completed. Castings shall be free from cracks and cracklike indications. If appropriate, the acceptance level for other indications of possible defect shall be detailed on the inspecti
49、on schedule.EN 2103-3:1991 BSI 12-1999 5 6.3.3 Surface defects may be removed by local dressing provided the castings are subsequently within the dimensional tolerances. Dressing shall be followed by flaw detection in accordance with EN2002-16. 6.4 Internal defects Castings shall be radiographically examined in accordance with EN2002-21. Unless otherwise specified on the drawing or inspection schedule, the technique and frequency to be used, shall be as in
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