BS EN 286-3-1995 Simple unfired pressure vessels designed to contain air or nitrogen - Steel pressure vessels designed for air braking equipment and auxiliary pneumatic equipment f.pdf

1、BRITISH STANDARD BS EN 286-3:1995 Simple unfired pressure vessels designed to contain air or nitrogen Part 3: Steel pressure vessels designed for air braking equipment and auxiliary pneumatic equipment for railway rolling stock The European Standard EN 286-3:1994 has the status of a British Standard

2、 UDC 621.642.02-98:629.8:620.1BSEN286-3:1995 This British Standard, having been prepared under the directionof the Engineering SectorBoard, was published underthe authority of the Standards Board and comes intoeffect on 15February1995 BSI 03-2000 The following BSI references relate to the work on th

3、is standard: Committee reference PVE/17 Draft for comment 89/79813 DC ISBN 0 580 21841 4 Cooperating organizations The European Committee for Standardization, under whose supervision this European Standard was prepared, comprises the national standards organizations of the following Western European

4、 countries: Austria Oesterreichisches Normungsinstitut Belgium Institut belge de normalisation Denmark Dansk Standard Finland Suomen Standardisoimisliito, r.y. France Association franaise de normalisation Germany Deutsches Institut fr Normung e.V. Greece Hellenic Organization for Standardization Ice

5、land Technological Institute of Iceland Ireland National Standards Authority of Ireland Italy Ente Nazionale Italiano di Unificazione Luxembourg Inspection du Travail et des Mines Netherlands Nederlands Normalisatie-instituut Norway Norges Standardiseringsforbund Portugal Instituto Portugus da Quali

6、dade Spain Asociacin Espaola de Normalizacin y Certificacin Sweden Standardiseringskommissionen i Sverige Switzerland Association suisse de normalisation United Kingdom British Standards Institution Amendments issued since publication Amd. No. Date CommentsBSEN286-3:1995 BSI 03-2000 i Contents Page

7、Cooperating organizations Inside front cover National foreword ii Foreword 2 Text of EN 286-3 5 National annex NA (informative) Committees responsible Inside back cover National annex NB (informative) Cross-references Inside back coverBSEN286-3:1995 ii BSI 03-2000 National foreword This British Stan

8、dard has been prepared under the direction of the Pressure Vessel Standards Policy Committee and is the English language version of EN286-3:1994 Simple unfired pressure vessels designed to contain air or nitrogen Part 3: Steel pressure vessels designed for air braking equipment and auxiliary pneumat

9、ic equipment for railway rolling stock, published by the European Committee for Standardization (CEN). It supersedes BS3256:1960 which is withdrawn. EN 286-3 was produced as a result of international discussions in which the UnitedKingdom took an active part. A British Standard does not purport to i

10、nclude all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, pa

11、gesi andii, theEN title page, pages2 to52, an inside back cover and a back cover. This standard has been updated (see copyright date) and may have had amendments incorporated. This will be indicated in the amendment table on the inside front cover.EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN

12、286-3 September1994 UDC621.642.02-98:629.8:620.1 Descriptors: Railway rolling stock, pneumatic equipment, pneumatic brakes, pressure vessels, unalloyed steels, grades: quality, welded joints, computation, design, production control, tests, assembling, certification English version Simple unfired pre

13、ssure vessels designed to contain air or nitrogen Part 3: Steel pressure vessels designed for air braking equipment and auxiliary pneumatic equipment for railway rolling stock Rcipients pression simple, non soumis la flamme, destins contenir de lair ou de lazote Partie 3: Rcipients pression en acier

14、 destins aux quipements pneumatiques de freinage et aux quipements pneumatiques auxiliaires du matriel roulant ferroviaire Einfache unbefeuerte Druckbehlter fr Luft oder Stickstoff Teil 3: Druckbehlter aus Stahl fr Druckluftbremsanlagen und pneumatische Hilfseinrichtungen in Schienenfahrzeugen This

15、European Standard was approved by CEN on1994-09-09. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references con

16、cerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its ow

17、n language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerlan

18、d and UnitedKingdom. CEN European Committee for Standardization Comit Europen de Normalisation Europisches Komitee fr Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels 1994 Copyright reserved to CEN members Ref. No. EN286-3:1994 EEN286-3:1994 BSI 03-2000 2 Foreword This European Stand

19、ard was prepared by CEN/TC54, Unfired pressure vessels, of which the secretariat is held by BSI. This European Standard has been prepared under a Mandate given to CEN by the European Commission and the European Commission and the European Free Trade Association, and supports essential requirements o

20、f the EC Directive(s). CEN/TC 54 decided to submit the final draft for formal vote by its resolution. The result was positive. This Part is one of a series of four. The other Parts are: Part 1: Design, manufacture and testing; Part 2: Pressure vessels for air braking and auxiliary systems for motor

21、vehicles and their trailers; Part 4: Aluminium alloy pressure vessels designed for air braking equipment and auxiliary pneumatic equipment for railway rolling stock. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement,

22、 at the latest by March1995, and conflicting national standards shall be withdrawn at the latest by March1995. According to the CEN/CENELEC Internal Regulations, the following countries are bound to implement this European Standard: Austria, Belgium, Denmark, France, Germany, Greece, Iceland, Irelan

23、d, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain and UnitedKingdom. Contents Page Foreword 2 1 Scope 5 2 Normative references 6 3 Symbols 7 4 Materials 8 5 Design 9 6 Inspection and drainage bosses 27 7 Marking 28 8 Corrosion protection 29 9 Qualification of welding procedures 29 10 Qualif

24、ication of welders and welding operators 29 11 Testing of the vessels 31 12 Certification procedures 38 13 Information to be supplied at the time of invitation to tender and the time of order 38 14 Delivery 38 15 Documentation to accompany the vessel 39 Annex A (normative) Verification 40 Annex B (n

25、ormative) Declaration of conformity Surveillance 40 Annex C (normative) Design and manufacturing schedules 42 Annex D (normative) Type examination 43 Annex E (normative) Content of the manufacturing record 43 Annex F (informative) Assembly to the vehicles 44 Annex G (informative) Service surveillanc

26、e of type A vessels 47 Annex H (informative) Service surveillance of type B and C vessels 51 Figure 1 Extrapolation of the guaranteed energy absorbed at break at temperature T min 9 Figure 2 Position of longitudinal welds on the bottom of the shell 10 Figure 3 Position of longitudinal welds on the s

27、hell 10 Figure 4 Torispherical end 11 Figure 5 Theoretical curves for dished ends 14 Figure 6 Butt weld with centre lines aligned 15EN286-3:1994 BSI 03-2000 3 Page Figure 7 Butt weld with centre lines offset 15 Figure 8 Butt welds with centre lines offset and connecting slope 15 Figure 9 Weld of the

28、 shell ring to end with necked edge 16 Figure 10 Weld of the shell ring with necked edge to an end 16 Figure 11 Weld of an inserted end (type B only) 16 Figure 12 Position of a hole in an end 17 Figure 13 Distance between two welds measured from the end of the edge preparation 17 Figure 14 Reinforce

29、ment of opening 19 Figure 15 Fixing of a boss by an external weld 20 Figure 16 Fixing of a boss by internal and external welds 20 Figure 17 Fixing of a surface mounted boss on the outside of the vessel 20 Figure 18 Fixing of a surface mounted boss inside a vessel 21 Figure 19 Fixing of a drainage bo

30、ss by an external weld 21 Figure 20 Fixing of a drainage boss by internal and external welds 21 Figure 21 Fixing of a drainage boss with drainage groove 22 Figure 22 Dip tube fixed to an end 22 Figure 23 Dip tube fixed to the shell of a horizontal vessel 22 Figure 24 Dip tube fixed to the shell of a

31、 vertical vessel 22 Figure 25 Dip tube fixed to a top end of a vertical vessel 23 Figure 26 Dip tube fixed to the upper part of the shell of a horizontal vessel 23 Figure 27 Fixing of a dip tube 23 Figure 28 Fixing of a dip tube to a boss 23 Figure 29 Recessed fixing of a dip tube to a boss 24 Figur

32、e 30 Surface mounted boss with two external welds 24 Figure 31 Surface mounted boss with an internal and an external weld 24 Figure 32 Fixing brackets 25 Figure 33 Fixing brackets with reinforcing plates 27 Page Figure 34 Location of openings 28 Figure 35 Location of identity and service marks 29 Fi

33、gure 36 Marking plate 30 Figure 37 Identity and service marks 31 Figure 38 Reinforcement thickness 37 Figure F.1 Fixing by straps of a vessel in the horizontal position 44 Figure F.2 Fixing by straps of a vessel in the vertical position 45 Figure F.3 End of straps with angle brackets 45 Figure F.4 E

34、nd with straps folded and reinforced 45 Figure F.5 Ends of straps with welded bolt 46 Figure F.6 Ends of straps with grooved welded bolt 46 Table 1 Definitions of types of vessel 6 Table 2 Height of the cylindrical portion of ends 11 Table 3 Diameters and locations of bosses 28 Table 4 Amount of tes

35、ting required for welds made by a non-automatic process 32 Table 5 Amount of testing required for welds made by an automatic procedure with P U P s 33 Table 6 Amount of testing required for welds made by an automatic procedure with P U 1,25P S 34 Table 7 Acceptance levels of defects in butt-welds, d

36、etected by visual examination 36 Table 8 Acceptance levels of defects in butt-welds, detected by X-ray examination 36 Table 9 Maximum permissible reinforcement for longitudinal and circular welds 37 Table 10 Classification of vessels 38 Table F.1 Dimensions of straps 46 Table G.1 Service surveillanc

37、e of vessels used at P Sk 6 bar 48 Table G.2 Service surveillance of vessels used at 6 bar P Sk 10 bar 48 Table G.3 Annual sampling examination 48 Table H.1 Service surveillance of group 1 vessels 51 Table H.2 Service surveillance of group 2 vessels 514 blankEN286-3:1994 BSI 03-2000 5 1 Scope 1.1 Th

38、is Part of this European Standard is applicable to simple unfired steel pressure vessels, referred to as “vessel” in this standard, designed for air braking equipment and auxiliary pneumatic equipment for railway rolling stock (see1.6). It defines three types of vessel A, B and C (seeTable 1) corres

39、ponding to the current practice of European railway networks. 1.2 The vessels to this standard are: a) made from a single shell; b) made from non-alloy steel; c) fabricated by welding; d) used at a maximum working pressure of 10 bar; e) the product of the maximum working pressure (in bar) and the vo

40、lume (in litre): 50 bar litres PVk 10000 bar litres; f) made of a cylindrical part of circular cross-section called the shell with two outwardly dished torispherical ends, that is two dished ends with the same axis of rotation. This standard therefore does not apply to vessels with one or two flat e

41、nds or those made up of several compartments; g) calculated with a design pressure P (see5.1.4.1.2); h) designed for a working temperature of between 40 C and+100 C; i) fastened to the vehicles: 1) by straps for types A and B vessels; 2) by welded brackets for types B and C vessels. 1.3 In normal se

42、rvice, a momentary overpressure of1 bar of the maximum working pressure is permitted(10% of P S ). 1.4 This Part of this European Standard applies to the vessel proper, from the inlet connection to the outlet connection and to all other connections and fittings belonging to the vessel. 1.5 This Part

43、 of this European Standard gives the requirements to be met for the calculation, design, fabrication, inspection during fabrication and certification of the vessel, and fittings for assembly to the vehicle. These requirements cannot be written in sufficient detail to ensure good workmanship or prope

44、r construction. Each manufacturer is therefore responsible for taking every necessary step to make sure that the quality of workmanship and construction is such as to ensure compliance with good engineering practice. This Part of this standard gives: a) inAnnex F, recommendations for assembly to the

45、 vehicles; b) inAnnex G, recommendations for the service surveillance of type A vessels; c) inAnnex H, recommendations for the service surveillance of types B and C vessels. 1.6 The requirements of this Part of this European Standard apply to vessels designed to be fitted to rail vehicles used on th

46、e main national networks, urban networks, underground railways, trams, private networks (regional railways, company railways,.).EN286-3:1994 6 BSI 03-2000 Table 1 Definitions of types of vessel 2 Normative references This European Standard incorporates by dated or undated reference, provisions from

47、other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment

48、 or revision. For undated references the latest edition of the publication referred to applies. EN 287-1, Approval testing of welders fusion welding Part 1: Steels. EN 288-1, Specification and approval of welding procedures for metallic materials Part 1: General rules for fusion welding. EN 288-2, S

49、pecification and approval of welding procedures for metallic materials Part 2: Welding procedure specification for arc welding. EN 288-3, Specification and approval of welding procedures for metallic materials Part 3: Welding procedure tests for the arc welding of steels. EN 10025, Hot rolled products of non-alloy structural steels Technical delivery conditions. EN 10045-1, Metallic materials