BS EN 3155-009-2009 Aerospace series - Electrical contacts used in elements of connection - Contacts electrical female type A crimp class S Product standard《航空航天系列 连接部件中用电连接器 S级压紧A.pdf

1、BS EN3155-009:2009ICS 49.060NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDAerospace series Electrical contactsused in elements ofconnectionPart 009: Contacts, electrical, female,type A, crimp, class S ProductstandardThis British Standardwas published underthe

2、authority of theStandards Policy andStrategy Committee on 30September 2009 BSI 2009ISBN 978 0 580 60573 4Amendments/corrigenda issued since publicationDate CommentsBS EN 3155-009:2009National forewordThis British Standard is the UK implementation of EN 3155-009:2009. Itsupersedes BS EN 3155-009:2006

3、 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee ACE/6, Aerospace avionic electrical and fibre optictechnology.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include

4、all the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunityfrom legal obligations.BS EN 3155-009:2009EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 3155-009February 2009ICS 49.060 Supersedes EN 3155-009:200

5、6 English VersionAerospace series - Electrical contacts used in elements ofconnection - Part 009: Contacts, electrical, female, type A,crimp, class S - Product standardSrie arospatiale - Contacts lectriques utiliss dans lesorganes de connexion - Partie 009 : Contacts lectriques,femelles, type A, ser

6、tir, classe S - Norme de produitLuft- und Raumfahrt - Elektrische Kontakte zur Verwendungin Verbindungselementen - Teil 009: ElektrischeBuchsenkontakte, Typ A, crimpbar, Klasse S -ProduktnormThis European Standard was approved by CEN on 14 March 2008.CEN members are bound to comply with the CEN/CENE

7、LEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any C

8、EN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN me

9、mbers are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden,

10、Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. E

11、N 3155-009:2009: EBS EN 3155-009:2009EN 3155-009:2009 (E) 2 Contents Foreword 3Introduction .41 Scope 42 Normative references 43 Terms and definitions .54 Required characteristics .54.1 Specific characteristics .54.2 Dimensions and mass .54.3 Marking by colour code 94.4 Material, surface treatment .

12、94.5 Permissible cables.94.6 Tooling . 104.6.1 Crimping tools . 104.6.2 Insertion/Extraction tools 124.7 Cable stripping 124.8 Tests . 134.9 Gauges . 165 Designation . 166 Marking 167 Technical specification 16BS EN 3155-009:2009EN 3155-009:2009 (E) 3 Foreword This document (EN 3155-009:2009) has be

13、en prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member

14、 countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2009, and conflicting national standards shall be withdrawn at the latest by August 2009

15、. This document supersedes EN 3155-009:2006. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Reg

16、ulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Net

17、herlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 3155-009:2009EN 3155-009:2009 (E) 4 Introduction The contacts defined by this standard are derived from those of SAE-AS39029/56 and, intermateable with those of SAE-AS39029/58. 1

18、 Scope This standard specifies the required characteristics, tests and tooling applicable to female electrical contacts 009, type A, crimp, class S, used in elements of connection according to EN 3155-002. It shall be used together with EN 3155-001. The associated male contacts are defined in EN 315

19、5-008. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2083, Aerospace

20、series Copper or copper alloy conductors for electrical cables Product standard EN 2591-*, Aerospace series Elements of electrical and optical connection Test methods EN 3155-001, Aerospace series Electrical contacts used in elements of connection Part 001: Technical specification 1EN 3155-002, Aero

21、space series Electrical contacts used in elements of connection Part 002: List and utilization of contacts EN 3155-008, Aerospace series Electrical contacts used in elements of connection Part 008: Contacts, electrical, male, type A, crimp, class S Product standard EN 4008-009, Aerospace series Elem

22、ents of electrical and optical connection Crimping tools and associated accessories Part 009: Positioner for crimping tool M22520/23 Product standard 2EN 4008-010, Aerospace series Elements of electrical and optical connection Crimping tools and associated accessories Part 010: Head for crimping too

23、l M22520/23 Product standard 2ISO 8843, Aircraft Crimp-removable contacts for electrical connectors Identification system *All parts quoted in Table 8. 1 Published as ASD Prestandard at the date of publication of this standard. 2 In preparation at the date of publication of this standard. BS EN 3155

24、-009:2009EN 3155-009:2009 (E) 5 MIL-DTL-22520, Crimping tools, terminal, hand or power actuated, wire termination, and tool kits general specification for 3MIL-I-81969, Installing and removal tools, connector electrical contact, general specification for 3SAE-AS39029, Contacts, electrical connector,

25、 general specification for 4 SAE-AS39029/56, Contacts, electrical connector, socket, crimp removable (for MIL-C-38999 series I, III and IV connectors) 4SAE-AS39029/58, Contacts, electrical connector, pin, crimp removable (for MIL-C-24308, MIL-C-38999 series I, II, III, and IV and MIL-C-55302/69 and

26、MIL-C-83733 connectors) 43 Terms and definitions For the purposes of this standard, the terms and definitions given in EN 3155-001 apply. 4 Required characteristics 4.1 Specific characteristics Type A contacts are for general application and class S corresponds to an operating temperature range from

27、 65 C to 200 C. 4.2 Dimensions and mass See Figure 1 and Table 1. Dimensions and tolerances are given in millimetres and apply after surface treatment. 3 Published by: Department of Defense (DOD), the Pentagon, Washington D.C. 20301 USA. 4 Published by: Society of Automotive Engineering (SAE), 400 C

28、ommonwealth Drive, Warrendale, PA 15096, USA. BS EN 3155-009:2009EN 3155-009:2009 (E) 6 V (5:1) Size 2022 only W (10:1) Size 22 only X (3:1) Size 10 only (continued) BS EN 3155-009:2009EN 3155-009:2009 (E) 7 Y (5:1) Size 1214 only Z (5:1) Optional design Key 1 Colour bands, see Table 2 2 Point at wh

29、ich a square ended gauge pin of the same basic diameter as the mating contact first engages the female contact spring member 3 Not applicable for contact size 22 4 This dimension represents both the length of the bore B which includes the active zone of protection (see EN 3155-001) 5 Clearance betwe

30、en sleeve and body of the contact 6 Inspection hole D (one side only); see detail Z 7 For size 22 only 8 One full radius permissible 9 14 to 16 10 Identification groove optional 11 Inspection hole one side only a for size 22 0,08 E G for all other sizes 0,025 E M G M Figure 1 (concluded) BS EN 3155-

31、009:2009EN 3155-009:2009 (E) 8 Table 1 Size B C D E F G H J Contact Barrel min. max. 22 22 0,78 1,57 1,52 0,56 0,46 0,902 0,851 1,57 1,22 1,17 0,13 0,08 15,90 15,65 20 22 1,05 2,39 2,31 0,56 0,46 0,902 0,851 1,98 1,22 1,17 0,13 0,08 15,90 15,65 20 20 1,05 2,39 2,31 0,81 0,66 1,22 1,17 1,98 1,78 1,73

32、 0,25 0,13 15,90 15,65 20 18 1,05 2,39 2,31 0,81 0,66 1,35 1,30 1,98 1,78 1,73 0,25 0,13 15,90 15,65 16 16 1,63 3,30 3,23 1,07 0,91 1,73 1,68 2,87 2,62 2,57 0,25 0,13 15,90 15,65 16 14 1,63 3,30 3,23 1,07 0,91 1,87 1,84 2,87 2,62 2,57 0,25 0,13 15,90 15,65 12 12 2,43 4,62 4,55 1,07 0,91 2,59 2,49 4,

33、09 3,84 3,76 0,41 0,13 15,90 15,65 12 14 2,43 4,62 4,55 0,80 0,70 1,87 1,84 4,09 3,84 3,76 0,41 0,13 15,90 15,65 10 10 3,21 6,15 6,05 1,32 1,17 3,56 3,40 5,46 5,41 5,26 0,41 0,13 15,90 15,65 Size K REF. M N P Q R S Mass g max. Contact Barrel min. 22 22 3,58 min. 50 44 1,20 0,56 0,46 1,17 0,46 6,02 5

34、,87 0,20 20 22 5,31 min. 1,78 1.63 47 40 1,35 0,56 0,46 1,17 0,46 6,02 5,87 0,30 20 20 5,31 min. 1,98 1,83 47 40 1,35 0,81 0,66 1,60 0,66 6,02 5,87 0,30 20 18 5,31 min. 1,98 1,83 47 40 1,35 0,81 0,66 1,60 0,66 6,02 5,87 0,30 16 16 5,31 min. 2,24 2,08 47 40 2,14 1,07 0,76 1,85 0,91 6,02 5,87 0,70 16

35、14 5,31 min. 2,24 2,08 47 40 2,14 1,07 0,76 1,85 0,91 6,02 5,87 0,70 12 12 5,31 min. 2,24 2,08 47 40 3,00 1,07 0,76 1,85 0,91 6,02 5,87 1,30 12 14 5,31 min. 1,74 1,64 47 40 3,00 1,07 0,76 1,85 0,91 6,02 5,87 1,30 10 10 9,78 9,02 2,24 2,08 See Figure 1 See Figure 1 Not applicableNot applicable 10,29

36、10,03 1,38 BS EN 3155-009:2009EN 3155-009:2009 (E) 9 4.3 Marking by colour code See Table 2. Table 2 Two bands according to ISO 8843 Three bands according to SAE-AS39029/56 aSize Contact Barrel cBand 1 dBand 2 cBand 1 dBand 2 eBand 3 22 22 Green Green Orange Yellow Grey 20 22 Red Green 20 20 Red Red

37、 Orange Green Brown20 18 Red Brown b 16 16 Blue Blue Orange Green Red16 14 Blue White c 12 12 Yellow Yellow Orange Green Orange12 14 Yellow White c 10 10 White Brown Green Red VioletaContacts supplied with three colour bands must conform to this EN standard. bViolet colour band not to be used for ne

38、w manufacture. cOrange colour band not to be used for new manufacture. 4.4 Material, surface treatment Body material: copper alloy. Surface treatment: gold on appropriate undercoat, thickness of protection not specified selective protection permitted. 4.5 Permissible cables See Table 3. BS EN 3155-0

39、09:2009EN 3155-009:2009 (E) 10 Table 3 Size Size of conductors Rated test current A Contact Barrel AECMA codeSection mm2AWG a22 22 004 002 001 0,40 0,25 0,15 22 24 26 5 3 2 20 22 004 002 001 0,40 0,25 0,15 22 24 26 5 3 2 20 20 006 004 002 0,60 0,40 0,25 20 22 24 7,5 5 3 20 18 010 006 004 002 1,00 0,

40、60 0,40 0,25 18 20 22 24 7,5 7,5 5 3 16 16 012 010 006 1,20 1,00 0,60 16 18 20 13 10 7,5 16 14 020 012 010 006 2,00 1,20 1,00 0,60 14 16 18 20 13 13 10 7,5 12 12 030 020 3,00 2,00 12 14 23 17 12 14 020 012 010 006 2,00 1,20 1,00 0,60 14 16 18 20 17 13 10 7,5 10 10 050 030 5,00 3,00 10 12 33 23 aAWG

41、= Closest American Wire Gage. 4.6 Tooling 4.6.1 Crimping tools Conform to MIL-DTL-22520, see Tables 4 and 5. The qualification selector numbers used for crimping copper or copper alloy conductors in cables EN 2083 are indicated in Table 4. It is the responsibility of the user if the parameters in Ta

42、bles 4 and 5 are changed for service use. BS EN 3155-009:2009EN 3155-009:2009 (E) 11 Table 4 Contact Cable size Tool M22520/1-01 Tool M22520/2-01 Tool M22520/7-01 Contact size Barrel size AECMA code AWGaPositioner Selector numberPositioner Selector number Positioner Selector number22 22 001 26 Not a

43、pplicable M22520/2-072 M22520/7-051 002 24 3 2 004 22 4 3 20 22 001 26 Not applicable M22520/2-072 M22520/7-051 002 24 3 2 004 22 4 3 20 20 002 24 M22520/1-04Red 1 M22520/2-104 M22520/7-084 004 22 2 5 5 006 20 3 6 6 20 18 002 24 M22520/1-04Red 1 M22520/2-104 M22520/7-084 004 22 2 5 5 006 20 3 6 6 01

44、0 18 4 7 7 16 16 006 20 M22520/1-04Blue 4 Not applicable M22520/7-047 010 18 5 8 012 16 6 8 16 14 006 20 M22520/1-04Blue 4 Not applicable M22520/7-047 010 18 5 8 012 16 6 8 020 14 6 8 12 12 020 14 M22520/1-04Yellow 7 Not applicable Not applicable 030 12 8 12 14 006 20 M22520/1-04Yellow 4 Not applica

45、ble Not applicable 010 18 5 012 16 6 020 14 6 aAWG = Closest American Wire Gage. BS EN 3155-009:2009EN 3155-009:2009 (E) 12 Table 5 Contact Cable size Tool M22520/1-01 Contact size Barrel size AECMA code AWG a Positioner 10 10 030 12 EN 4008-009 and head EN 4008-010 050 10 aAWG = Closest American Wi

46、re Gage. 4.6.2 Insertion/Extraction tools Conform to MIL-I-81969. See Table 6. Table 6 Size Insertion tools Extraction tools Contact Barrel Wired contact Unwired contact 22 22 M81969/14-01 M81969/8-01 M81969/14-01 M81969/8-02 M81969/30-08 20 22 M81969/14-10 M81969/8-05 M81969/14-10 M81969/8-06 M8196

47、9/30-11 20 20 M81969/14-10 M81969/8-05 M81969/14-10 M81969/8-06 M81969/30-11 20 18 M81969/14-10 M81969/8-05 M81969/14-10 M81969/8-06 M81969/30-11 16 16 M81969/14-03 M81969/8-07 M81969/14-03 M81969/8-08 M81969/30-12 16 14 M81969/14-03 M81969/8-07 M81969/14-03 M81969/8-08 M81969/30-12 12 12 M81969/14-

48、04 M81969/8-09 M81969/14-04 M81969/8-10 M81969/30-13 12 14 M81969/14-04 M81969/8-09 M81969/14-04 M81969/8-10 M81969/30-13 10 10 M81969/14-05 M81969/8-11 M81969/14-05 M81969/8-12 Not applicable 4.7 Cable stripping See Table 7. BS EN 3155-009:2009EN 3155-009:2009 (E) 13 Table 7 Size Stripped length of cable mm 0,5 Contact Barrel 22 22 4 20 2220 20 6 20 1816 16 16 1412 12 12 1410 10 9 4.8 Tests See Table 8. Table 8 EN 2591- Test Not applicableApplicable According to EN 3155-001 Remarks 101 Visual examination X 102 Examination of dimensions and mass X See 4.2. 201 Cont