BS EN 3155-059-2006 Aerospace series - Electrical contacts used in elements of connection - Part 059 Contacts electrical coaxial size 16 female type D solder class R - Product stan.pdf

1、BRITISH STANDARDBS EN 3155-059:2006Aerospace series Electrical contacts used in elements of connection Part 059: Contacts, electrical, coaxial, size 16, female, type D, solder, class R Product standardThe European Standard EN 3155-059:2006 has the status of a British StandardICS 49.060g49g50g3g38g50

2、g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58Licensed Copy: Wang Bin, na, Thu Mar 22 05:56:25 GMT+00:00 2007, Uncontrolled Copy, (c) BSIBS EN 3155-059:2006This

3、 British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 January 2007 BSI 2007ISBN 978-0-580-49942-5National forewordThis British Standard was published by BSI. It is the UK implementation of EN 3155-059:2006.The UK participation in its preparation was

4、 entrusted by Technical Committee ACE/6, Aerospace avionic electrical and fibre optic technology, to Subcommittee ACE/6/-/3, Aerospace Connectors.A list of organizations represented on ACE/6/-/3 can be obtained on request to its secretary.This publication does not purport to include all the necessar

5、y provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.Amendments issued since publicationAmd. No. Date CommentsLicensed Copy: Wang Bin, na, Thu Mar 22 05:56:25 GMT+00:00 2007, Uncontrolled Copy,

6、(c) BSIEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 3155-059December 2006ICS 49.060English VersionAerospace series - Electrical contacts used in elements ofconnection - Part 059: Contacts, electrical, coaxial, size 16,Srie arospatiale - Contacts lectriques utiliss dans lesorganes de connexion -

7、 Partie 059 : Contacts, lectriques,coaxiaux, taille 16, femelle, type D, souder, class R -Norme de produitLuft- und Raumfahrt - Elektrische Kontakte zur Verwendungin Verbindungselementen - Teil 059: Elektrische KoaxialBuchsenkontakte Gre 16, Typ D, zum Lten, Klasse R -ProduktnormThis European Standa

8、rd was approved by CEN on 26 July 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such n

9、ationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and no

10、tified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherla

11、nds, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any

12、 form and by any means reservedworldwide for CEN national Members.Ref. No. EN 3155-059:2006: Efemale, type D, solder, class R - Product standardLicensed Copy: Wang Bin, na, Thu Mar 22 05:56:25 GMT+00:00 2007, Uncontrolled Copy, (c) BSI2 Contents Page Foreword3 Introduction .4 1 Scope 4 2 Normative r

13、eferences 4 3 Definitions 5 4 Required characteristics.5 4.1 Specific characteristics.5 4.2 Dimensions and mass.5 4.3 Marking by colour code 5 4.4 Material, surface treatment.5 4.5 Permissible cables.6 4.6 Stripping of cables and wiring method .7 4.7 Tooling9 4.8 Tests11 4.9 Gauge13 5 Designation 13

14、 6 Marking .14 7 Technical specification .14 EN 3155-059:2006Licensed Copy: Wang Bin, na, Thu Mar 22 05:56:25 GMT+00:00 2007, Uncontrolled Copy, (c) BSI3 Foreword This document (EN 3155-059:2006) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-S

15、TAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the sta

16、tus of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2007, and conflicting national standards shall be withdrawn at the latest by June 2007. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the follo

17、wing countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spai

18、n, Sweden, Switzerland and the United Kingdom. EN 3155-059:2006Licensed Copy: Wang Bin, na, Thu Mar 22 05:56:25 GMT+00:00 2007, Uncontrolled Copy, (c) BSI4 Introduction The contacts defined by this standard are derived from those of MIL-C-39029/77 and are intermateable with those of MIL-C-39029/76.

19、1 Scope This standard specifies the required characteristics, tests and tooling applicable to size 16, female coaxial, electrical contacts, type D, solder, class R, used in elements of connection according to EN 3155-002. It shall be used together with EN 3155-001. The associated male contacts are d

20、efined in EN 3155-058. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN

21、2591 (all parts), Aerospace series Elements of electrical and optical connection Test methods EN 3155-001, Aerospace series Electrical contacts used in elements of connection Part 001: Technical specification 1)EN 3155-002, Aerospace series Electrical contacts used in elements of connection Part 002

22、: List and utilization of contacts EN 3155-058, Electrical contacts used in elements of connection Part 058: Contacts, electrical, coaxial, size 16, male, type D, solder, class R Product standardMIL-A-8243D, Anti-icing and deicing-defrosting fluids 2)MIL-C-25769J, Cleaning compound, aircraft surface

23、, alkaline water base 2)MIL-C-39029/76, Contacts, electrical connector, pin, crimp, removable, shielded, size 16, (for MIL-C-38999 Series I, II, III, IV and MIL-C-24308 connectors)2)MIL-C-39029/77, Contacts, electrical connector, socket, crimp, removable, shielded, size 16, (for MIL-C-38999 Series I

24、, III, IV connectors)2)MIL-H-5606E, Hydraulic fluid, petroleum base, aircraft, missile and ordnance 2)MIL-I-81969B, Installing and removal tools, connector electrical contact, type II, class 2, composition C 2)MIL-I-81969/08B, Installing and removal tools, connector electrical contact, types I and I

25、I, class 2, composition A 2)1) Published at ASD Prestandard at the date of publication of this standard. 2) Published by: Department of Defense (DOD), the Pentagon, Washington D.C. 20301 USA. EN 3155-059:2006Licensed Copy: Wang Bin, na, Thu Mar 22 05:56:25 GMT+00:00 2007, Uncontrolled Copy, (c) BSI5

26、 MIL-I-81969/14C, Installing and removal tools, connector electrical contact, type III, class 2, composition B 2)MIL-L-7808J, Lubricating oil, aircraft turbine engine, synthetic base, NATO code number O-148 2)MIL-L-7870A, Lubricating oil, general purpose, low temperature 2)MIL-L-23699C, Lubricating

27、oil, aircraft turbine engines, synthetic base 2)MS3197, Gage pin for socket contact engagement test 2)QQ-S-571F, Solder, electronic (96 to 485 C) 2)SAE AS 1241A, Fire Resistant Phosphate Ester Hydraulic Fluid for Aircraft (March 83) 3)TR 6058, Aerospace series Cable code identification list 4)3 Defi

28、nitions For the purposes of this standard, the definitions given in EN 3155-001 apply. 4 Required characteristics 4.1 Specific characteristics Type D contacts are contacts with screening feature, class R corresponds to an operating temperature range from -65 C to 150 C. 4.2 Dimensions and mass See F

29、igure 1 for dimensions. Contact mass: 0,7 g max. 4.3 Marking by colour code Not applicable 4.4 Material, surface treatment 4.4.1 Material Body: copper alloy 4.4.2 Protective coating Gold on appropriate undercoat for copper alloy parts Thickness not specified. 2) Published by: Department of Defense (

30、DOD), the Pentagon, Washington D.C. 20301 USA. 3) Published by: Society of Automotive Engineers, Inc. (SAE) 400, Commonwealth Drive, Warrendale, PA 15096-0001. 4) Published as ASD Technical Report at the date of publication of this standard. EN 3155-059:2006Licensed Copy: Wang Bin, na, Thu Mar 22 05

31、:56:25 GMT+00:00 2007, Uncontrolled Copy, (c) BSI6 4.4.3 Dielectric ETFE fluoropolymer Dimensions in millimetres Key c Female external contact bodyg Solder rings aAfter termination d Male central contact bodyh Inspection windows bSee notes 1 slip a dielectric barrier between the shield braid and the

32、 cable dielectric to bring the diameter within the value specified in Table 1. Key 1 Fold shield back over cable jacket Figure 3 EN 3155-059:2006Licensed Copy: Wang Bin, na, Thu Mar 22 05:56:25 GMT+00:00 2007, Uncontrolled Copy, (c) BSI9 Key 1 Dielectric barrier Figure 4 4.7 Tooling 4.7.1 Contact te

33、rmination tooling The hot air generator shall have a minimum usable capacity of 800 W and the temperature in the heating zone shall be (420 20) C. The drawing of the tool is given for information purposes: the positioner has an interface for the male contact on side P and the female contact on side

34、S (see Figure 5); the function of the cable clamp is to hold the parts in place during the heating and cooling phases. EN 3155-059:2006Licensed Copy: Wang Bin, na, Thu Mar 22 05:56:25 GMT+00:00 2007, Uncontrolled Copy, (c) BSI10 Key 1 Coaxial cable 4 Cable clamp 2 Contact 5 Positioning device Figure

35、 5 EN 3155-059:2006Licensed Copy: Wang Bin, na, Thu Mar 22 05:56:25 GMT+00:00 2007, Uncontrolled Copy, (c) BSI11 4.7.2 Insertion/extraction tooling Insertion: MIL-I-81969/14-03 or MIL-I-81969/08-07 Extraction: MIL-I-81969/14-03 or MIL-I-81969/08-08 4.8 Tests See Table 2. Table 2 Applicable EN 2591-

36、Test Not applicable According to EN 3155-001 Remarks 101 Visual examination X 102 Examination of dimensions and mass X See 4.2. 201 Contact resistance - Low level X Test temperature: ambient Maximum contact resistance m Contact Initial After tests Centre 10 15 Outer Not applicable 202 Contact resist

37、ance at rated current X Maximum contact resistancem (2503+) C (15003+) C Contact InitialAfter tests After tests Rated current A Centre 10 15 20 1 Outer 1,5 2 3 7,5 204 Discontinuity of contacts in the microsecond range X Method B Duration of discontinuity: 100 ns Test duration: throughout the durati

38、on of tests 402 and403. 206 Measurement of insulation resistance X Method C Mated contacts At ambient 5 G At 150 C 2 G 207 Voltage proof test X Method C Proof test voltage at sea level: 500 V r.m.s. between centre contact and outer contact. Proof test voltage at altitude:125 V r.m.s. at 1,1 kPa pres

39、sure (33 000 m). Leakage current: 2 mA EN 3155-059:2006Licensed Copy: Wang Bin, na, Thu Mar 22 05:56:25 GMT+00:00 2007, Uncontrolled Copy, (c) BSI12 Table 2 (continued) Applicable EN 2591- Test Not applicableAccording toEN 3155-001 Remarks 210 Electrical overload X 211 Capacitance measurement X 212

40、Surface transfer impedance X 213 Shielding effectiveness from 100 MHz to 1 GHz X 301 Endurance at temperature X Method B 150 C Duration: 1 000 h 305 Rapid change of temperature X TA= ( 65 2) C TB= (150 2) C 306 Mould growth X 307 Salt mist X 315 Fluid resistance X See Table 3. 402 Shock X Method A,

41、severity 300. The contacts shall be connected with a cable as per Table 1, then fitted in connectors. The connectors fitted with appropriate cable clamps shall be mated and mounted on the shock apparatus using appropriate mounting systems. Discontinuity: 100 ns 403 Sinusoidal and random vibrations X

42、 The contacts shall be connected to a cable as per Table 1 then fitted in the connectors. The connectors fitted with appropriate cable clamps shall be mated and mounted on the vibration apparatus using appropriate mounting systems. The cables are clamped a minimum of 200 mm from the rear of the cont

43、acts at a fixed point of the assembly. Discontinuity: 100 ns Test at (23 5) C 406 Mechanical endurance X 415 Test probe damage (female contact) X 416 Contact bending strength X 41aTensile strength (crimped connection) X EN 3155-059:2006Licensed Copy: Wang Bin, na, Thu Mar 22 05:56:25 GMT+00:00 2007,

44、 Uncontrolled Copy, (c) BSI13 Table 2 (concluded) Applicable EN 2591- Test Not applicableAccording to EN 3155-001 Remarks 418 Gauge insertion and extraction forces in and out of a female contact X Minimum extraction force N Maximum insertion force N Gauge Initial After tests Initial After tests Maxi

45、mum NA NA 8,40 10,08 Minimum 0,56 0,42 NA NA501 Soft soldering X 502 Restricted entry X 503 Contact deformation after crimping X 508 Measurement of thickness of coating on contacts X The measured thickness shall be recorded 509 Adhesion of coating on contacts X 513 Magnetic permeability X 514 Solder

46、ability of contacts with self-contained solder and flux X 4.9 Gauge The gauges used for test EN 2591-418 (outer contact only) shall be in accordance with MS3197, except the diameters shall be as specified in Table 4. Provision for a clearance hole shall be provided. Material: tool steel or carbide s

47、teel 5 Designation EXAMPLE Description block Identity block CONTACT, ELECTRICAL EN3155-059 F 16 number of this standard Type of contact: F: female Size Code NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. EN 3155-059:2006Licensed Copy: Wang Bin

48、, na, Thu Mar 22 05:56:25 GMT+00:00 2007, Uncontrolled Copy, (c) BSI14 Table 3 Fluid Immersion Stoving Category References Durationmin Temp. C Temp. C Numberof cycles Fuel JP5 NATO F-44 5+ 2 0 25 85 7 Mineral hydraulic fluid MIL-H-5606E NATO F-515 15+ 5 0 85 100 5 Synthetic hydraulic fluid SAE AS 12

49、41A Skydrol 500 B4 Skydrol LD 4 15+ 5 0 85 100 5 Mineral lubricant MIL-L-7870A NATO O-142 15+ 5 0 120 125 5 MIL-L-23699C NATO O-156 Synthetic lubricant MIL-L-7808J 15+ 5 0 150 125 5 MIL-C-25769J, diluted 25 % Propanol + 75 % White spirit 15+ 5 0 5 Cleaning products Azeotrope R113AzM (R113 + Methanol) 5+ 2 0 25 25 2 De-icing fluid MIL-A-8243D NATO S-742 15+ 5 0 50 100 5 Extinguishing fluid Chlorobromethane (less than 0,1 MPa of overpressure) 15+ 5 0 15 25 5 Cooling fluid Coolanol