BS EN 3155-063-2009 Aerospace series - Electrical contacts used in elements of connection - Part 063 Contacts electrical coaxial 50 ohms size 1 male type D solder class R Product s.pdf

1、BS EN3155-063:2009ICS 49.060NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDAerospace series Electrical contactsused in elements ofconnectionPart 063: Contacts, electrical, coaxial,50 ohms, size 1, male, type D, solder,class R Product standardThis British Standa

2、rdwas published under theauthority of the StandardsPolicy and StrategyCommittee on 30 June2009. BSI 2009ISBN 978 0 580 58615 6Amendments/corrigenda issued since publicationDate CommentsBS EN 3155-063:2009National forewordThis British Standard is the UK implementation of EN 3155-063:2009.The UK parti

3、cipation in its preparation was entrusted to TechnicalCommittee ACE/6, Aerospace avionic electrical and fibre optictechnology.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a

4、 contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunityfrom legal obligations.BS EN 3155-063:2009EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 3155-063May 2009ICS 49.060English VersionAerospace series - Electrical contacts used in el

5、ements ofconnection - Part 063: Contacts, electrical, coaxial, 50 ohms,size 1, male, type D, solder, class R - Product standardSrie arospatiale - Contacts lectriques utiliss dans lesorganes de connexion - Partie 063 : Contacts lectriquescoaxiaux, 50 ohms, taille 1, mles, type D, souder, classeR - No

6、rme de produitLuft- und Raumfahrt - Elektrische Kontakte zur Verwendungin Verbindungselementen - Teil 063: Elektrische koaxiale,Stifkontakte, 50 Ohm, Gre 1, Typ D, zum Lten, KlasseR - ProduktnormThis European Standard was approved by CEN on 31 January 2009.CEN members are bound to comply with the CE

7、N/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to

8、 any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.

9、CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sw

10、eden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref.

11、 No. EN 3155-063:2009: EBS EN 3155-063:2009EN 3155-063:2009 (E) 2 Contents Page Foreword 3Introduction .41 Scope 52 Normative references 53 Terms and definitions .54 Required characteristics .55 Designation . 146 Marking 157 Delivery conditions . 158 Technical specification 15Bibliography . 16BS EN

12、3155-063:2009EN 3155-063:2009 (E) 3 Foreword This document (EN 3155-063:2009) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). This European Standard shall be given the status of a national standard, either by publication of an identical t

13、ext or by endorsement, at the latest by November 2009, and conflicting national standards shall be withdrawn at the latest by November 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held resp

14、onsible for identifying any or all such patent rights. After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to C

15、EN. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Ita

16、ly, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 3155-063:2009EN 3155-063:2009 (E) 4 Introduction The contacts defined by this standard are derived from those of SAE-AS39029/97, and

17、intermateable with those of SAE-AS39029/98. BS EN 3155-063:2009EN 3155-063:2009 (E) 5 1 Scope This standard specifies the required characteristics, tests and tooling applicable to male electrical coaxial contacts, size 1, type D, class R, used in elements of connection according to EN 3155-002. It i

18、s intended to be used together with EN 3155-001. The associated female contacts are defined in EN 3155-064. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references,

19、the latest edition of the referenced document (including any amendments) applies. EN 2591-100*, Aerospace series Elements of electrical and optical connection Test methods Part 100: General EN 3155-001, Aerospace series Electrical contacts used in elements of connection Part 001: Technical specifica

20、tion1EN 3682-001, Aerospace series Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 C continuous Part 001: Technical specification TR 6058, Aerospace series Cable code identification list23 Terms and definitions For the p

21、urposes of this standard, the terms and definitions given in EN 3155-001 apply. 4 Required characteristics 4.1 Specific characteristics Type D contacts are for application where contacts with a screening feature are requested and class R corresponds to an operating temperature range from 65 C to 150

22、 C. 4.2 Dimensions and mass See Figures 1 and 2. Dimensions and tolerances are given in millimetres and apply after surface treatment. *All parts quoted in this document. 1 Published as ASD Prestandard at the date of publication of this standard. 2 Published as ASD Technical Report at the date of pu

23、blication of this standard. BS EN 3155-063:2009EN 3155-063:2009 (E) 6 Key 1 Dotted shape optional 2 Flare to meet gage figure Figure 1 Inner pin contact 2 1BS EN 3155-063:2009EN 3155-063:2009 (E) 7 Key 1 Screw size 4-40 UNC 9,52 0,25 length (4 PLS) 2 Seal (optional) 3 4-40 UNC-2B thread (4 PLS) Figu

24、re 2 Mass: 48 g 3 2 1F55.88 max. BS EN 3155-063:2009EN 3155-063:2009 (E) 8 4.3 Marking by colour code Not applicable 4.4 Material, surface treatment Outer body material : copper alloy. Center contact : copper alloy. Surface treatment : gold on appropriate undercoat, thickness of protection not speci

25、fied, selective protection permitted. Dielectric : PTFE, or equivalent. gasket : Silicone rubber. 4.5 Typical cables See Figure 3 and Table 1. Figure 3 Table 1 Permissible cable group code Permissible cable code according to TR 6058 Dimensions of cable A B C D min. max. min. max. min. max. min. max.

26、 A WA B XB 0,94 2,83 3,07 3,87 4,11 4,83 5,07XG 0,94 2,83 3,07 3,25 3,49 4,68 4,92C XD 2,25 7,10 7,40 7,74 8,04 10,63 10,97XR 2,40 7,13 7,37 7,77 7,94 10,15 10,65XS 2,40 7,13 7,37 8,41 8,65 10,65 11,15BS EN 3155-063:2009EN 3155-063:2009 (E) 9 4.6 Cable stripping and wiring method 4.6.1 For cable gro

27、up code “A“ and “C“ 1) Tighten adaptator with sealing ring on body . 2) Trim jacket to dimension shown, see Figure 4. 3) Place nut washer and sealing ring on cable. Figure 4 4) Slide braid cone until it stops against jacket, see Figure 5. 5) Comb out braid and cut it to proper length as shown and cu

28、t first the dielectric core and after inner conductor to dimensions shown blow. Figure 5 6) Solder inner contact on inner conductor, see Figure 6. 7) Insert the cable and parts in the body. 8) Tighten nut (5,42 Nm pound torque). 10 117 216 5 4 1 7 BS EN 3155-063:2009EN 3155-063:2009 (E) 10 Figure 6

29、4.6.2 For cable group code “B“ 1) Trim jacket to dimension shown, see Figure 7. 2) Place nut washer and sealing ring on cable. Figure 7 3) Slide braid cone until it stops again jacket, see Figure 8. 4) Comb out braid and cut it to proper length as shown and cut first the dielectric core and after in

30、ner conductor to dimensions shown below. 7 6 5 4 BS EN 3155-063:2009EN 3155-063:2009 (E) 11 Figure 8 5) Place distance piece , rear insulator . 6) Solder inner contact on inner conductor. 7) Insert the cable and parts into the body . 8) Tighten nut (5,42 Nm pound torque). Figure 9 3 2 1 217 BS EN 31

31、55-063:2009EN 3155-063:2009 (E) 12 4.7 Tests Tests according to EN 2591-100, see Table 2. Table 2 EN 2591- Designation of the test Not applicableApplicable According toEN 3155-001Remarks 101 Visual examination X 102 Examination of dimensions and mass X See 4.2. 201 Contact resistance - low level X T

32、est temperature: ambient Contact Maximum contact resistance m Initial After test Central 1 1,5 Outer Not applicable 202 Contact resistance at rated current X Contact Maximum contact resistance m Rated currentA (2503+) C (15003+) C Initial After test After test Central 1 1,5 3,0 1 Outer 0,2 0,4 0,8 7

33、,5 204 Discontinuity of contacts in the microsecond range X Method B Duration of discontinuity: 0,1 s Test duration: Throughout the duration of tests EN 2591-402 and EN 2591-403 206 Measurement of insulation resistance X Method C Mated contacts At ambient temperature: 5 000 M At 150 C 2 000 M 207 Vo

34、ltage proof test X Method C Proof test voltage at sea level: 2 500 VAC r.m.s. between central contact and outer contact. Proof test voltage at altitude: 600 VAC r.m.s. at 1,1 kPa pressure (33 000 m) Leakage current: 2mA 212 Surface transfer impedance X 221 Voltage Standing Wave Ratio (VSWR) X 1,70:

35、1 max. from 0 GHz to 5 GHz continued BS EN 3155-063:2009EN 3155-063:2009 (E) 13 Table 2 (concluded) EN 2591- Designation of the test Not applicableApplicable According to EN 3155-001Remarks 222 Insertion Loss (I.L.) X 0,3 dB max. from 0 GHz to 5 GHz 301 Endurance at temperature X T = (15005+) C Dura

36、tion: 1 000 h 305 Rapid change of temperature X TA= (15005+) C TB= ( 6505+) C 306 Mould growth X 307 Salt mist X 315 Fluid resistance X According to EN 3682-001. 402 Shock X Severity 30, Method A, See EN 3682-001 in relation with the figures in Subclause “Static load“. 403 Sinusoidal and random vibr

37、ation X According to EN 3682-001, Subclause “Vibrations“. 406 Mechanical endurance X 417 Tensile strength (crimped connection) X Cable according to TR 6058 code XD Outer: 56 N 418 Gauge insertion/extraction forces (female contacts) X Gauge as described in Figure 10. Insertion Initial = 31 N max when

38、 inserted a minimum of 3,2 mm. 501 Soft solderability X 503 Contact deformation after crimping X Cable size in accordance with Table 1. 508 Measurement of thickness of coating on contacts X The measured thickness shall be recorded. 509 Adhesion of coating on contacts X 513 Magnetic permeability X 51

39、4 Solderability of contacts with self-contained solder and flux X 4.8 Gauge See Figure 10. BS EN 3155-063:2009EN 3155-063:2009 (E) 14 Figure 10 5 Designation EXAMPLE Description block CONTACT, ELECTRICAL Identity block EN3155-063M01A1 Number of this standard Type of contact: M = male Contact size Pe

40、rmissible cable group code Code for contact model (see Table 3) NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. Table 3 Code Contact model 1 Unsealed version2 Semi environmental version BS EN 3155-063:2009EN 3155-063:2009 (E) 15 6 Marking See E

41、N 3155-001. 7 Delivery conditions The contacts are packaged and identified individually. Conditioning shall provide protection of the contacts against any eventual damage. Packaging shall include: a) the manufacturers name; b) the designation defined in Clause 5; c) the manufacturers reference; d) t

42、he manufacturing date code (year-week). 8 Technical specification See EN 3155-001. BS EN 3155-063:2009EN 3155-063:2009 (E) 16 Bibliography 1 EN 3155-002, Aerospace series Electrical contacts used in elements of connection Part 002: List and utilization of contacts 2 EN 3155-064, Aerospace series Ele

43、ctrical contacts used in elements of connection Part 064: Contacts, electrical, coaxial, 50 ohms, size 1, female, type D, solder, class R Product standard 3 SAE-AS39029/97, Contacts, electrical connector, pin, crimp removable, coaxial size 1 (for DOD-C-83527 connectors)34 SAE-AS39029/98, Contacts, e

44、lectrical connector, socket, crimp removable, coaxial size 1 (for DOD-C-83527 connectors)33Published by: Society of Automotive Engineers, Inc. (SAE), 400 Commonwealth Drive, Warrendale, PA 15096-0001, USA BS EN 3155-063:2009This page has been intentionally left blank BS EN3155-063:2009BSI GroupHeadq

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