BS EN 3373-001-2007 Aerospace series — nTerminal lugs and nin-line splices for ncrimping on electric nconductors — n nPart 001 Technical specification n《航空航天系列 电导体压接用终端盒和内嵌式接头 第001.pdf

1、Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 03:27, Uncontrolled Copy, (c) BSIg49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58c

2、rimping on electric conductors Part 001: Technical specificationICS 49.060Aerospace series Terminal lugs and in-line splices for BRITISH STANDARDBS EN 3373-001:2007BS EN 3373-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 03:27, Uncontrolled Copy, (c) BSIThis British Stand

3、ard was published under the authority of the Standards Policy and Strategy Committee on 31 March 2008 BSI 2008ISBN 978 0 580 62069 0Amendments/corrigenda issued since publicationDate Commentscontract. Users are responsible for its correct application.Compliance with a British Standard cannot confer

4、immunity from legal obligations. National forewordThis British Standard is the UK implementation of EN 3373-001:2007.The UK participation in its preparation was entrusted by Technical Committee ACE/6, Aerospace avionic electrical and fibre optic technology, to Panel ACE/6/-/8, Aerospace Installation

5、s Accessories, tools and terminations.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 3373-001October 2007ICS 49.060Engli

6、sh VersionAerospace series - Terminal lugs and in-line splices for crimpingon electric conductors - Part 001: Technical specificationSrie arospatiale - Cosses et prolongateurs poursertissage sur conducteurs lectriques - Partie 001 :Spcification techniqueLuft- und Raumfahrt - Kabelschuhe und Stoverbi

7、nder zumCrimpen von elektrischen Leitern - Teil 001: TechnischeLieferbedingungenThis European Standard was approved by CEN on 23 June 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a nationa

8、l standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any o

9、ther language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia,

10、 Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES K

11、OMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 3373-001:2007: ELicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 03:27, Uncontrolled Copy,

12、(c) BSI2 Contents Page Foreword3 1 Scope 4 2 Normative references 4 3 Terms and definitions .4 4 General4 4.1 Physical characteristics4 4.2 Functional characteristics 5 4.2.1 Recommended cables.5 4.2.2 Crimping tools5 5 Tests5 5.1 General5 5.2 Special tests.5 5.2.1 Crimping at low temperature 5 5.2.

13、2 Sleeve strength 6 5.2.3 Sealing 6 5.2.4 Flammability.6 5.3 Qualification tests for crimped connections on copper cable6 5.4 Qualification tests for crimped connections on aluminium cable13 6 Quality assurance15 6.1 General15 6.2 Initial qualification conditions15 6.2.1 General15 6.2.2 Sampling and

14、 definition of samples 15 6.2.3 Preparation of specimens.16 6.2.4 Programme of qualification tests.23 6.3 Acceptance and inspection conditions.24 6.4 Quality control24 6.5 Maintaining qualification.24 EN 3373-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 03:27, Uncontroll

15、ed Copy, (c) BSI3 Foreword This document (EN 3373-001:2007) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of

16、 the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2008, and conflicting n

17、ational standards shall be withdrawn at the latest by April 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN

18、/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, L

19、uxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 3373-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 03:27, Uncontrolled Copy, (c) BSI4 1 Scope This standard specifies the general ch

20、aracteristics, the conditions of qualification, acceptance and quality assurance, as well as the test programs and groups for terminal lugs and in-Iine splices designed for crimping on copper and copper alloy conductors and on aluminium and aluminium alloy conductors. 2 Normative references The foll

21、owing referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. IEC 60050-581, International Electrotechnical Vocabulary

22、Chapter 581: Electromechanical components for electronic equipment. EN 2083, Aerospace series Copper or copper alloy conductors for electrical cables Product standard. EN 2242, Aerospace series Control of tools used for crimping of electrical cables with conductors defined by EN 2083 and EN 2346. *1

23、)EN 2591-*, Aerospace series Elements of electrical and optical connection Test methods. EN 3719, Aerospace series Aluminium or aluminium alloy conductors for electrical cables Product standard. EN 9133, Aerospace series Quality management systems Qualification Procedure for aerospace standard parts

24、. 3 Terms and definitions For the purposes of this document, the terms and definitions given in IEC 60050-581 apply. 4 General 4.1 Physical characteristics The forms and dimensions, masses, materials and operating temperature ranges are defined in the product standards. *All its parts quoted in this

25、 standard. 1) Published as ASD Prestandard at the date of publication of this standard. EN 3373-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 03:27, Uncontrolled Copy, (c) BSI5 4.2 Functional characteristics 4.2.1 Recommended cables The terminal lugs and in-line splices s

26、hall allow the correct connection (in accordance with EN 2242) of copper cables conforming to EN 2083 and of aluminium cables conforming to EN 3719. 4.2.2 Crimping tools The tools which are referred to in the product standards regarding terminal lugs and in-line splices shall be designed so that: th

27、ey ensure the correct positioning of the crimping area; they have a full closure mechanism which ensures that the crimping cycle is fully completed; the crimping operation does not damage the terminal lug or the in-line splice and does not cause any significant burring; a reference mark identifying

28、the gauge is made in the crimping area, if possible. 5 Tests 5.1 General Unless otherwise specified, the tests shall be selected from those in EN 2591. These tests are listed in Tables 1 and 3. The tests shall be carried out on each combination of gauge, material and plating of the crimp barrel crim

29、ped on the appropriate section of each type of cable (material and plating), for each type of crimping tool. When a crimping barrel is designed to accommodate a range of cables for a s specific type of tool or for a type or size of die or stop, the tests shall be carried out on only the smallest and

30、 largest permitted cable sections. To rationalise the test procedures and avoid confusion between the tests for copper and aluminium cables, the tests have been grouped together, and are defined as Group Cu 0, Cu 1, Cu 2, etc. for copper cables and Group Al 0, AI 1, AI 2, etc. for aluminium cables.

31、For the purposes of these groups, copper and copper alloy cables are included within test Groups Cu 0, Cu 1, Cu 2, etc. Likewise aluminium and aluminium alloy cables are included within the test Groups AI 0, AI 1, AI 2, etc. 5.2 Special tests 5.2.1 Crimping at low temperature Keep the components (ca

32、ble, terminal lugs or in-line splices and crimping tools) at a temperature of ( 15 2) C for 1 h, then crimp at that temperature. Keep the specimens at a temperature of ( 65 2) C for 1 h. Recover at (20 5) C for 1 h. EN 3373-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 03

33、:27, Uncontrolled Copy, (c) BSI6 5.2.2 Sleeve strength The insulating sleeve shall have a good grip on the terminal lug barrel before and after crimping and, when held by a fork passed around the crimping barrel, the displacement shall not be more than 1 mm under an axial load of 35 N. 5.2.3 Sealing

34、 The cable shall be placed in a tube connected to a compressed air supply; the pressure shall be increased in 105Pa stages every 5 min up to 2 105Pa and maintained at this value for 1 h (see Figure 1). The specimen shall be immersed with the end of the barrel approximately 50 mm below the water leve

35、l. There shall not be any leakage in the crimping area. Key 1 60 mm to 100 mm 2 Terminal lug 3 Cable 4 Collar clamp 5 Compressed air supply pipe Figure 1 Assembly for the sealing test 5.2.4 Flammability The specimen shall be suspended in a still air chamber above a Bunsen burner with a 100 mm long t

36、ube and an internal diameter of (9,5 0,5) mm. The end of the 25 mm blue flame produced by the Bunsen burner shall be applied for 20 s to half the length of the insulation of the specimen. There shall be no flame or incandescence 15 s after the flame is withdrawn. 5.3 Qualification tests for crimped

37、connections on copper cable See Table 1. NOTE Where a requirement for an individual test is not quoted, see Table 7 for sequence of further tests. 314 5 2 EN 3373-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 03:27, Uncontrolled Copy, (c) BSI7 Table 1 Designation of the t

38、est Details EN 2591-101 Visual examination With the naked or normally corrected eye on crimped specimens. An optical magnification of 6 to 10 may be used if required. Check that: the combined section of cable/barrel size or in-line splice/crimping tool conforms; the form and position of crimping are

39、 correct; there are no major cracks or burrs on the barrel; the cable core is correctly inserted in the barrel; the cable core and insulation are not damaged; the identification marks stamped on the crimp by the die are correct (if applicable). EN 2591-102 Examination of dimensions and mass Before c

40、rimping, dimensions and masses shall conform to the requirements of the product standard. EN 2591-206 Measurement of insulation resistance The insulation resistance measured between the outer surface of the insulating sleeve and the cable core shall be a minimum of 1 000 M. EN 2591-217 Voltage drop

41、under specified current for terminal lugs and in-line splices See Figures 2 and 3. EN 2591-218 Ageing of terminal lugs and in-line splices by temperature and current cycling Test current as per Table 2. Requirement: see EN 2591-218. EN 2591-219 Voltage strength for insulated terminal lugs and in-lin

42、e splices Test applicable to terminal lugs and in-line splices with insulated barrels. Requirement: see EN 2591-219. EN 2591-301 Endurance at temperature Method B. 120 h in a dry heat chamber at a temperature 15 C above the operating temperature of the terminal lug or in-line splice. Test applicable

43、 terminal lugs and in-line splices with insulated barrels. EN 2591-305 Rapid change of temperature TA= operating temperature of the terminal lug or in-line splice plus 15 C TB= 65 C EN 2591-307 Salt mist 48 h unless otherwise specified in the product standard. Check that no flaking of the protective

44、 treatment has occurred. continued EN 3373-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 03:27, Uncontrolled Copy, (c) BSI8 Table 1 (concluded) Designation of the test Details EN 2591-314 Immersion at low air pressure The in-line splice, fitted with its sealing accessorie

45、s, shall be immersed in the solution. The ends of the cables shall protrude from the solution with neither the sealing accessories and the crimps being subjected to any stress. Pressure of chamber 4 kPa. EN 2591-315 Fluid resistance Test applicable to terminal lugs and in-line splices with insulated

46、 barrels. EN 2591-403 Sinusoidal and random vibration Method A. Assembly as per Figure 4. No sign of fracture. Applicable to terminal lugs only. EN 2591-417 Tensile strength (crimped connection) See Figure 5. The specimen shall not break at a value less than those specified in Table 2. EN 3373-001 C

47、rimping at low temperature See 5.2.1. EN 3373-001 Sleeve strength See 5.2.2. EN 3373-001 Flammability See 5.2.4. Test applicable to terminal lugs and in-line splices with insulated barrels. EN 3373-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 03:27, Uncontrolled Copy, (c

48、) BSI9 Key 1 Reference cable 2 Measurement point 3 Supply terminal Figure 2 Assembly for measuring the voltage drop in terminal lugs in accordance with EN 2591-217 L1500 min.L12 UrUs2 13 500 min. 3EN 3373-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 03:27, Uncontrolled C

49、opy, (c) BSI10 Key 1 Reference cable 2 Measurement point 3 Supply terminal Figure 3 Assembly for measuring the voltage drop in in-line splices in accordance with EN 2591-217 3 500 min. 1L1Ur2L1Us500 min.23EN 3373-001:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 09/05/2008 03:27, Uncontrolled Copy, (c) BSI11 Key 1 Fixed point 2 Movement point 3 Attachment by nut and spring washer R = 5 external diameter of cable Figure 4 Assembly for the vibration test R 20 20 XYZR 132 1EN 3373-001:2007