BS EN 3545-001-2008 Aerospace series - Connectors electrical rectangular with sealed and non-sealed rear plastic housing locking device operating temperatures -55 C to 175 C - Tech.pdf

1、BRITISH STANDARDBS EN 3545-001:2008Aerospace series Connectors, electrical, rectangular, with sealed and non-sealed rear, plastic housing, locking device, operating temperatures 55 C to 175 C Part 001: Technical specificationICS 49.060g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3

2、g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 3545-001:2008This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 July 2008 BSI 2008ISBN 978 0 580 6057

3、4 1National forewordThis British Standard is the UK implementation of EN 3545-001:2008. It supersedes BS EN 3545-001:2005 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee ACE/6, Aerospace avionic electrical and fibre optic technology.A list of organiza

4、tions represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.

5、Amendments/corrigenda issued since publicationDate CommentsEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 3545-001 May 2008 ICS 49.060 Supersedes EN 3545-001:2005 English Version Aerospace series - Connectors, electrical, rectangular, with sealed and non-sealed rear, plastic housing, locking d

6、evice, operating temperatures - 55 C to 175 C - Part 001: Technical specification Srie arospatiale - Connecteurs lectriques, rectangulaires, tanches et non tanches larrire, botier en plastique, verrouillage, tempratures dutilisation - 55 C 175 C - Partie 001 : Spcification technique Luft- und Raumfa

7、hrt - Elektrische Rechtecksteckverbinder mit und ohne hintere Abdichtung, Plastikgehuse, Verriegelungssystem, Betriebstemperaturen von - 55 C bis 175 C - Teil 001: Technische Lieferbedingungen This European Standard was approved by CEN on 14 March 2008. CEN members are bound to comply with the CEN/C

8、ENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to

9、any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official version

10、s. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spai

11、n, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national

12、Members. Ref. No. EN 3545-001:2008: E2 Contents Page Foreword3 1 Scope 4 2 Normative references 4 3 Terms and definitions .5 4 Description .5 5 Design .6 6 Definition drawing and masses7 7 Contact arrangements.9 8 Tests17 9 Quality assurance23 10 Designation and marking28 11 Delivery conditions28 12

13、 Packaging .28 13 Storage28 BS EN 3545-001:20083 Foreword This document (EN 3545-001:2008) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standa

14、rd has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest b

15、y November 2008, and conflicting national standards shall be withdrawn at the latest by November 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all suc

16、h patent rights. This document supersedes EN 3545-001:2005. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,

17、 France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 3545-001:20084 1 Scope This standard specifies the technical requirements of

18、rectangular connectors with sealed and non-sealed rear, plastic housing, locking device, for operating temperatures from 55 C to 175 C. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited appli

19、es. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2266-002, Aerospace series Cables, electrical, for general purpose Operating temperatures between 55 C and 200 C Part 002: General. EN 2591-100*, Aerospace series Elements of electrical a

20、nd optical connection Test methods Part 100: General. EN 3155-001, Aerospace series Electrical contacts used in elements of connection Part 001: Technical specification. 1)EN 3155-003, Aerospace series Electrical contacts used in elements of connection Part 003: Contacts, electrical, female, type A,

21、 crimp, class S Product standard. EN 3155-008, Aerospace series Electrical contacts used in elements of connection Part 008: Contacts, electrical, male, type A, crimp, class S Product standard. EN 3155-070, Aerospace series Electrical contacts used in elements of connection Part 070: Contacts, elect

22、rical, male, type A, crimp, class S Product standard. EN 3155-071, Aerospace series Electrical contacts used in elements of connection Part 071: Contacts, electrical, female, type A, crimp, class S Product standard. EN 3197, Aerospace series Installation of aircraft electrical and optical interconne

23、ction systems. 1)EN 3545-002, Aerospace series Connectors, electrical, rectangular, with sealed and non-sealed rear, plastic housing, locking device, operating temperatures 55 C to 175 C Part 002: Specification of performance and contact arrangements. EN 3545-008, Aerospace series Connectors, electr

24、ical, rectangular, with sealed and non-sealed rear, plastic housing, locking device, operating temperatures 55 C to 175 C Part 008: Tools for assembly/removal of coding and attachment systems Product standard. EN 4529-002, Aerospace series Elements of electrical and optical connection Sealing plugs

25、Part 002: Index of product standards. EN 9133, Aerospace series Quality management systems Qualification procedure for aerospace standard parts. *And all parts quoted in this standard. 1) Published as ASD Prestandard at the date of publication of this standard. BS EN 3545-001:20085 AS 1241C, Fire re

26、sistant phosphate ester hydraulic fluid for aircraft. 2)AMS 1424G, Deicing/anti-icing fluid, aircraft, SAE type I. 2)MIL-PRF-7870C, Lubricating oil, general purpose, low temperature. 3)MIL-PRF-23699F, Lubricating oil, aircraft turbine engine, synthetic base NATO code number O-156. 3)MIL-PRF-87937D,

27、Cleaning compounds, aerospace equipment. 3)FED-STD-H28A, Screw-thread standards for federal services. 3)3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 2591-100 apply. 4 Description 4.1 General A pair of connectors comprises: a male housing fitted wit

28、h female crimp contacts (code F); a female housing fitted with male crimp contacts and having an interfacial seal which provides sealing at each contact when the connectors are mated (code M). These housings are fitted with polarizing systems permitting 36 combinations. They are able to take a cable

29、 clamp and comprise a locking device at each end. There are two types of connectors: sealed, grommet provided for sealing of cables at the rear (code E); non-sealed, grommet provided for non abrasion of cables at the rear (code D). 4.2 Male and female housings There is one size of housing and twelve

30、 contact arrangements as shown in Table 1. See also Figures 2 to 13. 2) Published by: Society of Automotive Engineers, Inc. (SAE), 400 Commonwealth Drive, Warrendale, PA 15096-0001, USA. 3) Published by: Department of Defense (DOD), the Pentagon, Washington, D.C. 20301 USA. BS EN 3545-001:20086 Tabl

31、e 1 Number of contacts Arrangement number Size 22 aSize 22 bSize 20 Size 16 Size 12 Size 10 Size 8 01 0 0 50 0 0 0 0 02 78 0 0 0 0 0 0 03 39 0 0 10 0 0 0 04 0 0 0 21 0 0 0 05 0 0 0 0 13 0 0 06 0 0 0 0 0 7 0 07 0 0 0 0 0 0 5 08 0 0 18 0 0 0 3 09 0 0 25 12 0 0 0 12 78 78 0 0 0 0 0 13 39 39 0 10 0 0 0

32、16 0 0 0 0 0 7 0 aContacts size 22 according to EN 3155-003 and EN 3155-008. bContacts size 22 according to EN 3155-003 and EN 3155-008 or EN 3155-070 and EN 3155-071. 4.3 Materials 4.3.1 General The materials which are not specified or are not specially described, shall be as light as possible for

33、the required application. Materials are chosen according to safety criteria as defined by the authority of certification. When dissimilar metals are in close contact, adequate protection against corrosion shall be provided such that the electromotive force of the galvanic couple shall not exceed 0,2

34、5 V. 4.3.2 Housings These are made of rigid material with high dielectric qualities which will not deteriorate under normal conditions of operation and ageing. 4.3.3 Contacts Contacts shall comply with the requirements of EN 3155-001. 5 Design 5.1 Housings In the sealed and non-sealed types, the gro

35、mmet shall be attached to the housing. BS EN 3545-001:20087 Identification of the various positions used for coding by the position indicator which appears on the attachments is given in EN 3545-002. Identification of the contact cavities shall be consistent with Figures 3 to 14 in EN 3545-002. 5.2

36、Contacts Removable contacts shall be inserted and extracted via the rear of the connector. The insertion and extraction tools shall be introduced via the rear of the connector. For connectors which are not sealed at the rear, it shall be possible to insert the contact without a tool, unless the mech

37、anical strength of the wires prevents this. 5.3 Attachments, polarizing features They are constituted by two integral elements, which are removable from each housing with the aid of metal tools defined by EN 3545-008 and provide: rapid attachment of housings to boards; attachment of male housings to

38、 female housings; necessary polarization between male and female housings. The threads shall comply with FED-STD-H28A. It shall be impossible to mate housings when these are polarized differently. 5.4 Cable clamp The cable clamp, made of insulating material, shall be easy to fit and remove, shall be

39、 independent of the housing attachment system and shall not require any special fastener. The wires are held by means of a cable tie or lacing cord. 6 Definition drawing and masses The general dimensions and the mass of the various elements which make up a pair of connectors are given in product sta

40、ndards. Dimensions and tolerances are in millimetres. BS EN 3545-001:20088 Key 1 0,9 min. (see NOTE 1) 2 2,4 max. for contact size 20 2,3 max. for other sizes (see NOTE 2) 3 1 to 1,9 (see NOTE 3) 4 0,03 to 0,58 for arrangements 01 to 06 0,05 to 0,60 for arrangements 07 and 08 5 1,27 min. for quadrax

41、 contacts (see NOTE 1) 6 Connector with male contacts 7 Male coding and attachment system 8 Female coding and attachment system 9 Connector with female contacts aApplicable dimensions for contact arrangement 07 and 08 NOTE 1 Electrical engagement of contacts. NOTE 2 Extreme limit position of electri

42、cal point of female contact. NOTE 3 Extreme limit position of male contact, maximum axial clearance: 0,5 Figure 1 BS EN 3545-001:20089 7 Contact arrangements 7.1 General The theoretical positions in the various contact arrangements are defined in Figures 2 to 13, which show the front face (mating) o

43、f female housings (male contacts). Identification of the contact cavities consists of: identification of the end cavities in each row; identification of the 10th cavity and its multiples using the following symbols (except for arrangements 04, 05, 06, 07 and 09); oblique line joining together size 2

44、2 contact cavities, opposite chevrons for size 20 contact cavities. 7.2 Arrangement 01 50 contacts, size 20 See Figure 2. Figure 2 BS EN 3545-001:200810 7.3 Arrangement 02 78 contacts, size 22 according to EN 3155-003 and EN 3155-008. See Figure 3. Figure 3 BS EN 3545-001:200811 7.4 Arrangement 03 3

45、9 contacts, size 22 according to EN 3155-003 and EN 3155-008. 10 contacts, size 16 See Figure 4. Figure 4 7.5 Arrangement 04 21 contacts, size 16 See Figure 5. Figure 5 BS EN 3545-001:200812 7.6 Arrangement 05 13 contacts, size 12 See Figure 6. Figure 6 7.7 Arrangement 06 7 contacts, size 10 See Fig

46、ure 7. Figure 7 BS EN 3545-001:200813 7.8 Arrangement 07 5 contacts, size 8 (indexed or not) See Figure 8. Figure 8 NOTE Identification of the polarization key of the size 8 contact only on the rear grommet. 7.9 Arrangement 08 18 contacts, size 20 3 contacts, size 8 (indexed or not) See Figure 9. Fi

47、gure 9 NOTE Identification of the polarization key of the size 8 contact only on the rear grommet. BS EN 3545-001:200814 7.10 Arrangement 09 25 contacts, size 20 12 contacts, size 16 See Figure 10. Figure 10 BS EN 3545-001:200815 7.11 Arrangement 12 78 contacts, size 22 according to EN 3155-003 and

48、EN 3155-008 or EN 3155-070 and EN 3155-071. See Figure 11. Figure 11 BS EN 3545-001:200816 7.12 Arrangement 13 39 contacts, size 22 according to EN 3155-003 and EN 3155-008 or EN 3155-070 and EN 3155-071. 10 contacts, size 16 See Figure 12. Figure 12 7.13 Arrangement 16 7 contacts, size 10 See Figur

49、e 13. Figure 13 NOTE This connector is offering a longer body than arrangement 06 BS EN 3545-001:200817 8 Tests 8.1 Tests according to EN 2591-100 The tests in EN 2591-100 applicable in the context of this standard, as well as the details necessary for implementing them and for inspecting the connector characteristics, are given in Table 2. Table 2 EN 2591- Designation of the test Details 101 Visual examination Initial examination; examination of co