BS EN 3660-005-2009 Aerospace series - Cable outlet accessories for circular and rectangular electrical and optical connectors - Cable outlet style A 90 unsealed with clamp strain.pdf

1、BS EN3660-005:2009ICS 49.060NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDAerospace series Cable outletaccessories for circularand rectangularelectrical and opticalconnectorsPart 005: Cable outlet, style A, 90,unsealed with clamp strain relieffor EN 2997 and E

2、N 4067 ProductstandardLicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:18, Uncontrolled Copy, (c) BSIThis British Standard was published under the authority of the Standards Policy and Strategy Committee on 31January 2010 BSI 2010ISBN 978 0 580 63339 3Amendments/corrigenda issued

3、 since publicationDate CommentsBS EN 3660-005:2009National forewordThis British Standard is the UK implementation of EN 3660-005:2009. It supersedes BS EN 3660-005:2006 which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee ACE/6, Aerospace avionic electrical

4、 and fibre optic technology.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard

5、cannot confer immunity from legal obligations.Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:18, Uncontrolled Copy, (c) BSIBS EN 3660-005:2009EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 3660-005 November 2009 ICS 49.060 Supersedes EN 3660-005:2006English Version Aerosp

6、ace series - Cable outlet accessories for circular and rectangular electrical and optical connectors - Part 005: Cable outlet, style A, 90, unsealed with clamp strain relief for EN 2997 and EN 4067 - Product standard Srie arospatiale - Accessoires arrire pour connecteurs circulaires et rectangulaire

7、s lectriques et optiques - Partie 005 : Raccord coud 90 non tanche type A avec brides serre-cbles pour EN 2997 et EN 4067 - Norme de produitLuft- und Raumfahrt - Endgehuse fr elektrische und optische Rund- und Rechtecksteckverbinder - Teil 005: Endgehuse, Bauform A, 90 Ausfhrung, nicht abgedichtet,

8、mit Zugentlastungsklemme fr EN 2997 und EN 4067 - Produktnorm This European Standard was approved by CEN on 20 June 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard witho

9、ut any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language

10、made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, F

11、rance, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE

12、 FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 3660-005:2009: ELicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:18, Uncontrolled Copy, (c) B

13、SIBS EN 3660-005:2009EN 3660-005:2009 (E) 2 Contents Page Foreword 31 Scope 42 Normative references 43 Terms and definitions .44 Characteristics .55 Designation . 126 Marking 137 Technical specification 13Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:18, Uncontrolled Copy, (c)

14、 BSIBS EN 3660-005:2009EN 3660-005:2009 (E) 3 Foreword This document (EN 3660-005:2009) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard

15、has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by M

16、ay 2010, and conflicting national standards shall be withdrawn at the latest by May 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent righ

17、ts. This document supersedes EN 3660-005:2006. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germ

18、any, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:18, Uncontrolled Copy, (c)

19、BSIBS EN 3660-005:2009EN 3660-005:2009 (E) 4 1 Scope This European Standard defines a range of cable outlets, style A, 90, unsealed with clamp strain relief for use under the following conditions: Associated electrical connector(s) : EN 3660-002 Temperature range, Class N : 65 C to 200 C Class W : 6

20、5 C to 175 C Class K : 65 C to 260 C Class A : 65 C to 200 C 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (

21、including any amendments) applies. EN 2591-100*, Aerospace series Elements of electrical and optical connection Test methods Part 100: General EN 2997 (all parts), Aerospace series Connectors, electrical, circular, coupled by threaded ring, fire-resistant or non fire-resistant, operating temperature

22、s 65 C to 175 C continuous, 200 C continuous, 260 C peak EN 3660-001:2006, Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 001: Technical specification EN 3660-002, Aerospace series Cable outlet accessories for circular and rectangular el

23、ectrical and optical connectors Part 002: Index of product standards AS85049A, Connector accessories, electrical general specification for- 1)3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 3660-001:2006 apply. *As well as all parts quoted in this sta

24、ndard. 1) Published by: Society of Automotive Engineers, Inc. (SAE), 400 Commonwealth Drive, Warrendale, PA 15096-0001, USA. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:18, Uncontrolled Copy, (c) BSIBS EN 3660-005:2009EN 3660-005:2009 (E) 5 4 Characteristics 4.1 Dimensions a

25、nd mass For dimensions and mass, see Figure 1 and Table 1. For interface dimensions, see 4.2. Dimensions in millimetres (continued) Figure 1 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:18, Uncontrolled Copy, (c) BSIBS EN 3660-005:2009EN 3660-005:2009 (E) 6 Dimensions in mill

26、imetres Detail Z Optional design with four holes for torque wrench, see detail Z. Key 1 Thread A 2 Teeth N (see Tables 2 and 3) 3 Three off wire lock holes equi-spaced for 0,8 mm max. diameter wire 4 Fillister head screw with wire lock hole 5 Knurled, manufacturers option 6 Marking (see Clause 6) 7

27、Valley of start tooth to be at vertical centre line of accessory at position shown 8 Four holes for assembly torque equi-spaced 2,8000,10+(see Figure 1, detail Z) within 3 for shell sizes 08 - 12 within 2 for shell sizes 14 - 18 within 1 for shell sizes 20 and larger. aThe location of holes axis can

28、 be left to the manufacturers preference. NOTE 1 The details X and Y are shown in the different variants (see 4.2.2 and 4.2.3). NOTE 2 Coupling nut to be captive on cable outlet body but free to rotate. Figure 2 (concluded) a2 min.8 B1Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010

29、 04:18, Uncontrolled Copy, (c) BSIBS EN 3660-005:2009EN 3660-005:2009 (E) 7 Table 1 Shell size A B B1 C D E aK L MbThread Class 2B Wire accomodation 0 1,14 0 1,14 + 0,640 0 1,57 0 0,56 max. 1,57 max. min. inches mm mm mm mm mm mm mm mm 08 0,500-20UNF 15,67 19,47 12,74 13,72 7,75 28,97 18,95 5,2 3,2

30、10 0,625-24UNEF 18,64 22,47 15,88 13,72 7,75 30,05 20,45 7,3 4,8 12 0,750-20UNEF 21,79 25,47 19,05 13,72 7,75 34,95 22,02 9,8 7,4 14 0,875-20UNEF 24,99 28,67 22,23 13,72 7,75 36,47 23,62 11,3 9,0 16 1,000-20UNEF 28,24 31,67 25,40 13,72 7,75 40,26 25,25 15,1 12,8 18 1,063-18UNEF 30,94 34,67 27,00 13,

31、72 7,75 43,10 29,74 16,3 13,2 20 1,188-18UNEF 34,16 37,67 30,18 13,72 7,75 46,29 31,34 17,9 15,0 22 1,313-18UNEF 37,29 40,67 33,35 13,72 7,75 49,45 32,92 19,5 16,3 24 1,438-18UNEF 40,46 44,07 36,53 13,72 7,75 52,63 34,49 20,3 18,0 28 1,750-18UNS 50,01 50,97 44,45 17,83 7,75 60,25 39,93 20,7 19,0 She

32、ll size M1bP R Screw size Class 2A T b T1bMass Wire accomodation Classes N, A and W Class K max. min. 0,5 0,5 0,8 0,8 max. g Variant mm mm mm mm inches mm mm 1 2 1 2 08 5,2 3,2 18,6 6,35 6-32UNC 12,7 12,7 11,0 11,9 19,6 27,310 7,3 4,8 20,6 6,35 6-32UNC 12,7 12,7 12,0 14,2 21,2 33,212 10,6 7,4 24,6 6

33、,35 6-32UNC 12,7 15,9 14,0 18,4 23,9 43,814 12,0 9,0 26,1 6,35 6-32UNC 12,7 15,9 18,0 22 27,6 53,116 16,0 12,8 33,0 6,35 6-32UNC 12,7 15,9 20,0 27 35,1 66,118 18,0 13,2 36,4 9,53 8-32UNC 15,9 19,1 28,5 41,4 45,0 99,720 21,0 15,0 39,0 9,53 8-32UNC 15,9 22,3 31,0 49,2 51,1 119,122 24,3 16,3 41,5 9,53

34、8-32UNC 15,9 25,4 35,5 57 55,7 138,424 27,5 18,0 44,6 9,53 8-32UNC 15,9 28,6 39,5 69,4 73,6 170,428 30,0 19,0 50,8 12,70 8-32UNC 19,5 31,8 70,0 114,2 89,8 289,5aE dimension is taken when the coupling nut is pulled in forward position. bM and T dimensions are for variants A and D; M1and T1dimensions

35、are for variants B and C. M and M1diameters are wire bundle accommodation and are not meant to define the clamp hardware limits. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:18, Uncontrolled Copy, (c) BSIBS EN 3660-005:2009EN 3660-005:2009 (E) 8 4.2 Interface dimensions 4.2.1

36、 Associated connection See EN 3660-002. 4.2.2 Variants A and C AS85049 interface See Figure 2, Figure 3 and Table 2. All dimensions are in millimetres. Figure 3 Detail X Figure 4 Detail Y Table 2 Dimensions in millimetres Shell size G H J N 0 0,38 + 0,38 0 0 0,25 Number of teeth 08 9,10 7,59 6,86 12

37、 10 12,50 11,00 9,53 15 12 15,50 13,94 12,98 21 14 18,70 17,12 14,86 24 16 21,80 20,29 18,03 30 18 23,30 22,07 20,04 33 20 26,40 25,25 23,22 36 22 29,60 28,42 26,39 39 24 32,80 31,60 29,31 42 28 38,40 37,31 35,28 54 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:18, Uncontrolle

38、d Copy, (c) BSIBS EN 3660-005:2009EN 3660-005:2009 (E) 9 4.2.3 Variants B and D Modified AS85049 interface See Figure 4, Figure 5 and Table 3. All dimensions are in millimetres. Figure 5 Detail X (Class K only) Figure 6 Detail Y Table 3 Dimensions in millimetres Shell size F G H J N + 0,18 0 Ref. +

39、0,13 0 0 0,25 Numberof teeth 08 6,68 11,10 9,17 6,86 12 10 9,35 14,53 11,10 9,53 15 12 12,62 17,45 14,83 12,98 21 14 14,86 20,62 17,22 15,98 24 16 17,73 23,80 20,55 18,03 30 18 20,04 25,20 22,48 21,46 33 20 23,22 28,37 25,53 25,02 36 22 26,39 31,55 29,01 27,61 39 24 29,31 34,72 32,46 31,62 42 28 35,

40、28 42,75 38,91 37,97 54 4.3 Material and finish Material/Finish Class N : Aluminium/Electroless nickel plated Material/Finish Class W : Aluminium/Olive drab cadmium plated Material/Finish Class K : Stainless steel/Passivated Material/Finish Class A : Aluminium/Black anodized Licensed Copy: Wang Bin,

41、 ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:18, Uncontrolled Copy, (c) BSIBS EN 3660-005:2009EN 3660-005:2009 (E) 10 4.4 Assembly torque These torque values are intended for installation use only, see Table 4. Table 4 Shell size Torque Nm 0,5 08 4,5 10 12 14 16 18 20 9,0 22 24 28 10,0 4.5 Coupling

42、thread strength torques These torque values are for test purposes, see EN 2591-420 and Table 5. Table 5 Shell size Torque Nm 0,5 08 5,5 10 12 14 16 18 20 11,0 22 24 28 12,0 4.6 Tests Test details to be in accordance with Table 6, EN 3660-001 and EN 2591-100. Qualification to be in accordance with EN

43、 3660-001. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:18, Uncontrolled Copy, (c) BSIBS EN 3660-005:2009EN 3660-005:2009 (E) 11 Table 6 EN 2591- Designation of the test Not applicable Applicable see EN 3660-001Details 101 Visual examination X 102 Examination of dimensions an

44、d mass X See 4.1. 205 Housing (shell) electrical continuity X Classes W, N and K only 5 m max. 212 Surface transfer impedance (from 100 MHz to 1 GHz) aX 301 Endurance at temperature X Classes N, A and W only 305 Rapid change of temperature X 306 Mould growth X See EN 3660-001. 307 Salt mist X Cable

45、outlet not fitted to a connector and suspended with non-metallic cord. Duration: Classes N, K and A 48 h Class W 500 h 308 Sand and dust X 314 Immersion at low air pressure X 315 Fluid resistance X 316 Ozone resistance X 317 Flammability X 318 Fire-resistance X Class K only. In accordance with EN 29

46、97 Classes K, KE, S and SE, respectively 402 Shock X Method A. Severity: 100 g No. of shocks: One in each direction in three perpendicular axes, i.e. six shocks403 Sinusoidal and random vibration X Method B. Figure 3. Level J Duration: 8 h in each of two axes Test performed: on one group 50 % of tim

47、e at 65 C 50 % of time at ambient temperature on a 2ndgroup 100 % of time at maximum temperature of class under testcontinued Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:18, Uncontrolled Copy, (c) BSIBS EN 3660-005:2009EN 3660-005:2009 (E) 12 Table 6 (concluded) EN 2591- Des

48、ignation of the test Not applicable Applicable see EN 3660-001Details 406 Mechanical endurance X 408 Mating and unmating forces X Only variant 2, see Table 4. 420 Mechanical strength of rear accessories X Phase A Shell size Bending moment Nm 08 10 12 14 16 18 20 22 24 28 6,0 10,0 20,5 22,5 28,0 31,5

49、 34,0 39,5 43,0 47,5 Phase D and Table 5 422 Locking wire hole strength X 513 Magnetic permeability X Not fitted to a connector. Max. values: Classes N, A and W 2,0 Class K 5,0 a1 GHz to 10 GHz under consideration. 5 Designation EXAMPLE 1 Description block CABLE OUTLET Identity block EN3660-005XXXXX Number of this standard Material/Finish class Shell size Variant - A Standard AS85049 interface