BS EN 3682-002-2013 Aerospace series Connectors plug and receptacle electrical rectangular interchangeable insert type rack to panel operating temperature 150C continuous Specifica.pdf

1、BSI Standards PublicationBS EN 3682-002:2013Aerospace series Connectors, plug andreceptacle, electrical,rectangular, interchangeableinsert type, rack to panel,operating temperature 150 CcontinuousPart 002: Specification of performance andcontact arrangementsBS EN 3682-002:2013 BRITISH STANDARDNation

2、al forewordThis British Standard is the UK implementation of EN 3682-002:2013.It supersedes BS EN 3682-002:2006 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee ACE/6, Aerospace avionic electrical and fibre optictechnology.A list of organizations represe

3、nted on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2013. Published by BSI StandardsLimited 2013ISBN 978 0 580 817

4、18 2ICS 49.060Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 September 2013.Amendments issued since publicationDate Text affectedBS EN 3682-002:2013EUROPEAN ST

5、ANDARD NORME EUROPENNE EUROPISCHE NORM EN 3682-002 September 2013 ICS 49.060 Supersedes EN 3682-002:2006English Version Aerospace series - Connectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 C continuous - Part 002: Specific

6、ation of performance and contact arrangements Srie arospatiale - Connecteurs lectriques rectangulaires rackables, fiches et embases, inserts interchangeables, temperature dutilisation 150 C continu - Partie 002 : Spcification de performances et arrangements de contacts Luft- und Raumfahrt - Elektris

7、cher Rechtecksteckverbinder, freie und feste Bauform, auswechselbare Isolierkrper, Gestell-Einschubsteckverbinder, Betriebstemperatur 150 C konstant - Teil 002: Leistungsdaten und Kontaktanordnungen This European Standard was approved by CEN on 8 May 2013. CEN members are bound to comply with the CE

8、N/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Ce

9、ntre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as t

10、he official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Nethe

11、rlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of explo

12、itation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 3682-002:2013: EBS EN 3682-002:2013EN 3682-002:2013 (E) 2 Contents Page Foreword 3 Introduction .4 1 Scope 4 2 Normative references 4 3 Description of models .6 4 Terms and definitions .6 5 Operating condit

13、ions .6 5.1 Permissible cables.6 5.2 Operating characteristics .7 5.2.1 Electrical conditions 7 5.2.2 Climatic conditions 7 5.2.3 Mechanical conditions 7 6 Product standards .7 7 Polarization .8 8 Contact arrangements and insert combinations . 10 8.1 Contact arrangements 10 8.2 Insert combinations 2

14、0 9 Contacts . 20 10 Sealing plugs . 20 11 Tooling . 20 12 Assembly and wiring instruction 20 BS EN 3682-002:2013EN 3682-002:2013 (E) 3 Foreword This document (EN 3682-002:2013) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquir

15、ies and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national

16、standard, either by publication of an identical text or by endorsement, at the latest by March 2014, and conflicting national standards shall be withdrawn at the latest by March 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights

17、. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 3682-002:2006. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standar

18、d: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain

19、, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 3682-002:2013EN 3682-002:2013 (E) 4 Introduction This family of connectors is derived from MIL-C-83527 with which it is intermateable. 1 Scope This European Standard defines the common conditions for plug and receptacle, rack to panel with

20、interchangeable insulators and continuous temperature rating 150 C. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references

21、, the latest edition of the referenced document (including any amendments) applies. EN 3155-026, Aerospace series Electrical contacts used in elements of connection Part 026: Contacts, electrical, male, type A, crimp, class R Product standard EN 3155-027, Aerospace series Electrical contacts used in

22、 elements of connection Part 027: Contacts, electrical, female, type A, crimp, class R Product standard EN 3155-028, Aerospace series Electrical contacts used in elements of connection Part 028: Contacts, electrical, coaxial, shielded, size 16, male, type D, crimp, class R Product standard EN 3155-0

23、29, Aerospace series Electrical contacts used in elements of connection Part 029: Contacts, electrical, coaxial, shielded, size 16, female, type D, crimp, class R Product standard EN 3155-030, Aerospace series Electrical contacts used in elements of connection Part 030: Contacts, electrical, coaxial

24、, shielded, size 12, male, type D, crimp, class R Product standard EN 3155-031, Aerospace series Electrical contacts used in elements of connection Part 031: Contacts, electrical, coaxial, shielded, size 12, female, type D, crimp, class R Product standard EN 3155-032, Aerospace series Electrical con

25、tacts used in elements of connection Part 032: Contacts, electrical, coaxial, 50 ohms, size 5, male, type D, crimp, class R Product standard EN 3155-033, Aerospace series Electrical contacts used in elements of connection Part 033: Contacts, electrical, coaxial, 50 ohms, size 5, female, type D, crim

26、p, class R Product standard EN 3155-034, Aerospace series Electrical contacts used in elements of connection Part 034: Contacts, electrical, triaxial, size 08, male, type D, crimp, class R Product standard EN 3155-035, Aerospace series Electrical contacts used in elements of connection Part 035: Con

27、tacts, electrical, triaxial, size 08, female, type D, crimp, class R Product standard BS EN 3682-002:2013EN 3682-002:2013 (E) 5 EN 3155-038, Aerospace series Electrical contacts used in elements of connection Part 038: Contacts, electrical, coaxial, size 16, male 038, type D, solder, class R Product

28、 standard 1)EN 3155-039, Aerospace series Electrical contacts used in elements of connection Part 039: Contacts, electrical, coaxial, size 16, female, type D, solder, class R Product standard EN 3155-040, Aerospace series Electrical contacts used in elements of connection Part 040: Contacts, electri

29、cal, coaxial, size 12, male, type D, solder, class R Product standard EN 3155-041, Aerospace series Electrical contacts used in elements of connection Part 041: Contacts, electrical, coaxial, size 12, female, type D, solder, class R Product standard EN 3155-042, Aerospace series Electrical contacts

30、used in elements of connection Part 042: Contacts, electrical, triaxial, size 08, male 042, type D, solder, class P Product standard EN 3155-043, Aerospace series Electrical contacts used in elements of connection Part 043: Contacts, electrical, triaxial, size 08, female 043, type D, solder, class P

31、 Product standard EN 3155-063, Aerospace series Electrical contacts used in elements of connection Part 063: Contacts, electrical, coaxial, 50 ohms, size 1, male, type D, solder, class R Product standard EN 3155-064, Aerospace series Electrical contacts used in elements of connection Part 064: Conta

32、cts, electrical, coaxial, 50 ohms, size 1, female, type D, solder, class R Product standard EN 3155-072, Aerospace series Electrical contacts used in elements of connection Part 072: Contacts, electrical, quadrax, size 08, male, type E, crimp, class R Product standard 1)EN 3155-073, Aerospace series

33、 Electrical contacts used in elements of connection Part 073: Contacts, electrical, quadrax, size 08, female, type E, crimp, class R Product standard 1)EN 3197, Aerospace series Design and installation of aircraft electrical and optical interconnection systems EN 3682 (all parts), Aerospace series C

34、onnectors, plug and receptacle, electrical, rectangular, interchangeable insert type, rack to panel, operating temperature 150 C continuous Part 001:Technical specification EN 4529-002, Aerospace series Elements of electrical and optical connection Sealing plugs Part 002: Index of product standards

35、MIL-C-83527A, Connectors, plug and receptacle, electrical, rectangular multiple insert type, rack to panel, environment resisting, 150 C total continuous operating temperature 2)TR 4679, Aerospace series Connector, optical rectangular, multicontacts, rack and panel, quadrax cavity, 2,5 diameter fixe

36、d ferrule, operating temperatures 65 C to 125 C Part 001: Technical specification 3)1) In preparation at the date of publication of this standard. 2) Published by: DoD National (US) Mil. Department of Defense. http:/www.defenselink.mil/ 3) Published as ASD-STAN Technical Report at the date of public

37、ation of this standard. http:/www.asd-stan.org/ BS EN 3682-002:2013EN 3682-002:2013 (E) 6 3 Description of models Electrical rectangular rack panel connectors, environmental resisting with 3 shell sizes 2, 3 and 4, crimp contact class R. 4 Terms and definitions See EN 3682-001. 5 Operating condition

38、s 5.1 Permissible cables The performance of these connectors is achieved with the cables of the dimensions given in Table 1 and using the accessories and wiring tools specified. Table 1 Size Size of conductors Outer diameter of cables mm Standard cables Contact Barrel AWG amin. max. 22 22 22 24 26 0

39、,76 1,32 20 20 20 22 24 0,89 1,52 16 16 16 18 20 1,21 2,03 12 12 12 14 2,31 2,90 Cavity #8 3,69 6,86 Cavity #5 4,85 5,49 Cavity #1 10,62 10,97 aAWG: Closest American Wire Gauge. BS EN 3682-002:2013EN 3682-002:2013 (E) 7 5.2 Operating characteristics 5.2.1 Electrical conditions Rated current: accordi

40、ng to standards for contacts Insulation resistance at ambient temperature: 5 000 M Withstand voltage at sea level: 22 AWG contacts: 1 300 V r.m.s thicker gauge contacts 1 500 V r.m.s triaxial contacts 500 V r.m.s coaxial contacts 500 V r.m.s quadrax contacts 500 V r.m.s Withstand voltage at 33 000 m

41、 connectors mated together 750 V r.m.s connectors unmated 200 V r.m.s 5.2.2 Climatic conditions Operating temperatures: minimum temperature: 65 C maximum temperature: 150 C Corrosion resistance and fluid resistance: see EN 3682-001. 5.2.3 Mechanical conditions Mechanical endurance: 500 mating and un

42、mating operations. 6 Product standards See Table 2. Table 2 Component EN 3682- Inserts 003 Receptacle size 2 004 Plug size 2 005 Receptacle size 3 006 Plug size 3 007 Receptacle size 4 008 Plug size 4 009 BS EN 3682-002:2013EN 3682-002:2013 (E) 8 7 Polarization Figures 1 and 2 and Tables 3 and 4 sho

43、w the various positions of the coding keys, which provide 99 standard different locating codes. The shaded area indicates the male key and the lighted area corresponds to the female key. Keys are viewed from the front of the connector, and the top of the connector is facing upwards. Figure 1 Table 3

44、 Position left centre right Position left centre right Position left centre right Position left centre right 00 Keys not assembled 25 1 1 3 50 2 2 5 75 3 3 1 01 1 1 1 26 2 1 3 51 3 2 5 76 4 3 1 02 2 1 1 27 3 1 3 52 4 2 5 77 5 3 1 03 3 1 1 28 4 1 3 53 5 2 5 78 6 3 1 04 4 1 1 29 5 1 3 54 6 2 5 79 1 3

45、6 05 5 1 1 30 6 1 3 55 1 2 4 80 2 3 6 06 6 1 1 31 1 1 2 56 2 2 4 81 3 3 6 07 1 1 6 32 2 1 2 57 3 2 4 82 4 3 6 08 2 1 6 33 3 1 2 58 4 2 4 83 5 3 6 09 3 1 6 34 4 1 2 59 5 2 4 84 6 3 6 10 4 1 6 35 5 1 2 60 6 2 4 85 1 3 5 11 5 1 6 36 6 1 2 61 1 2 3 86 2 3 5 12 6 1 6 37 1 1 1 62 2 2 3 87 3 3 5 13 1 1 5 3

46、8 2 2 1 63 3 2 3 88 4 3 5 14 2 1 5 39 3 2 1 64 4 2 3 89 5 3 5 15 3 1 5 40 4 2 1 65 5 2 3 90 6 3 5 16 4 1 5 41 5 2 1 66 6 2 3 91 1 3 4 17 5 1 5 42 6 2 1 67 1 2 2 92 2 3 4 18 6 1 5 43 1 2 6 68 2 2 2 93 3 3 4 19 1 1 4 44 2 2 6 69 3 2 2 94 4 3 4 20 2 1 4 45 3 2 6 70 4 2 2 95 5 3 4 21 3 1 4 46 4 2 6 71 5

47、 2 2 96 6 3 4 22 4 1 4 47 5 2 6 72 6 2 2 97 1 3 3 23 5 1 4 48 6 2 6 73 1 3 1 98 2 3 3 24 6 1 4 49 1 2 5 74 2 3 1 99 3 3 3 BS EN 3682-002:2013EN 3682-002:2013 (E) 9 Figure 2 Table 4 Position left centre right Position left centre right Position left centre right Position Left centre right 00 Keys not

48、 assembled 25 2 4 4 50 6 3 3 75 4 2 2 01 4 4 4 26 2 4 3 51 6 3 2 76 4 2 1 02 4 4 3 27 2 4 2 52 6 3 1 77 4 2 6 03 4 4 2 28 2 4 1 53 6 3 6 78 4 2 5 04 4 4 1 29 2 4 6 54 6 3 5 79 5 2 4 05 4 4 6 30 2 4 5 55 1 3 4 80 5 2 3 06 4 4 5 31 3 4 4 56 1 3 3 81 5 2 2 07 5 4 4 32 3 4 3 57 1 3 2 82 5 2 1 08 5 4 3 3

49、3 3 4 2 58 1 3 1 83 5 2 6 09 5 4 2 34 3 4 1 59 1 3 6 84 5 2 5 10 5 4 1 35 3 4 6 60 1 3 5 85 6 2 4 11 5 4 6 36 3 4 5 61 2 3 4 86 6 2 3 12 5 4 5 37 4 3 4 62 2 3 3 87 6 2 2 13 6 4 4 38 4 3 3 63 2 3 2 88 6 2 1 14 6 4 3 39 4 3 2 64 2 3 1 89 6 2 6 15 6 4 2 40 4 3 1 65 2 3 6 90 6 2 5 16 6 4 1 41 4 3 6 66 2 3 5 91 1 2 4 17 6 4 6 42 4 3 5 67 3 3 4 92 1 2 3 18 6 4 5 43 5 3 4 68 3 3 3 93 1