BS EN 422-2009 Plastics and rubber machines - Blow moulding machines - Safety requirements《塑料和橡胶机械 吹塑机 安全性要求》.pdf

1、BS EN 422:2009ICS 83.200NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDPlastics and rubbermachines Blowmoulding machines Safety requirementsThis British Standardwas published under theauthority of the StandardsPolicy and StrategyCommittee on 30 June2009. BSI 20

2、09ISBN 978 0 580 60789 9Amendments/corrigenda issued since publicationDate CommentsBS EN 422:2009National forewordThis British Standard is the UK implementation of EN 422:2009. Itsupersedes BS EN 422:1996 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee

3、MCE/3/2, Rubber and plastics machine - Safety.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a B

4、ritish Standard cannot confer immunityfrom legal obligations.BS EN 422:2009EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 422June 2009ICS 83.200 Supersedes EN 422:1995 English VersionPlastics and rubber machines - Blow moulding machines -Safety requirementsMachines pour les matires plastiques et

5、le caoutchouc -Machines de moulage par soufflage - Prescriptions descuritKunststoff- und Gummimaschinen - Blasformmaschinen -SicherheitsanforderungenThis European Standard was approved by CEN on 13 May 2009.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the

6、 conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in t

7、hree official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of A

8、ustria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMM

9、ITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 422:2009: EBS EN 422:2009EN 422:2009 (E) 2

10、 Contents Page Foreword 4Introduction .51 Scope 62 Normative references 63 Terms and definitions .74 List of significant hazards 84.1 General hazards .84.2 Mechanical hazards related to power operated movements during production . 104.3 Additional hazards associated with machines of specific design

11、104.3.1 Machines allowing whole body access 104.3.2 Rotary machines . 104.4 Additional hazards when using ancillary equipment 105 Safety requirements and/or protective measures . 105.1 General . 105.1.1 Basic requirements. 105.1.2 Safety distances 105.1.3 Emergency stop 115.1.4 Fluid systems 115.1.5

12、 Safeguards 115.1.6 Movements caused by gravity . 125.1.7 Electrical hazards and hazards due to electromagnetic interference . 125.1.8 Thermal hazards . 125.1.9 Hazards due to harmful substances . 125.1.10 Fire hazards . 135.1.11 Hazards due to overpressure 135.1.12 Mechanical hazards during setting

13、 . 135.2 Mechanical hazards related to power operated movements during production . 145.2.1 Basic requirements. 145.2.2 Additional requirements 165.3 Additional hazards associated with machines of specific design 175.3.1 Machines allowing whole body access 175.3.2 Rotary machines . 175.4 Additional

14、hazards when using ancillary equipment 176 Verification of safety requirements and/or protective measures 187 Information for use . 207.1 Instruction handbook . 207.1.1 General . 207.1.2 Safety-related components 207.1.3 Emergency stop 207.1.4 Thermal hazards . 207.1.5 Exhaust systems. 207.1.6 Fire

15、hazard . 207.1.7 Setting 207.1.8 Ancillary equipment . 217.2 Marking 21Annex A (normative) Acknowledgement systems 22A.1 Single acknowledgement system . 22BS EN 422:2009EN 422:2009 (E) 3 A.2 Double acknowledgement system . 22Annex ZA (informative) Relationship between this European Standard and the

16、Essential Requirements of EU Directive 98/37/EC 23Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 24BS EN 422:2009EN 422:2009 (E) 4 Foreword This document (EN 422:2009) has been prepared by Technical Committee CEN/TC 145 “P

17、lastics and rubber machines”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2009, and conflicting national standards shall be withdrawn at the l

18、atest by December 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 422:1995. This document has been p

19、repared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive(s). For relationship with EC Directive(s), see informative Annexes ZA, and ZB, which are integral parts of this document. According to the CEN/

20、CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Lu

21、xembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 422:2009EN 422:2009 (E) 5 Introduction This European Standard is a type C standard as defined in EN ISO 12100-1:2003. The machinery concerned and the extent t

22、o which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this European Standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the pro

23、visions of the other standards for machines that have been designed and built according to the provisions of this type C standard. BS EN 422:2009EN 422:2009 (E) 6 1 Scope This European Standard covers essential health and safety requirements for the design of blow moulding machines for the processin

24、g of plastics. The significant hazards inherent in blow moulding machines are listed in Clause 4. This European Standard does not cover dip blow moulding machines. This European Standard does not cover hazards due to the use of fluorine or other toxic fluids. The safety requirements for the interact

25、ion between blow moulding machines and ancillary equipment are stipulated. The technical safety requirements for the design of this equipment are not covered. This European Standard does not cover the requirements for the design of the exhaust system. The European Standard does not cover noise hazar

26、ds. This European Standard is not applicable to blow moulding machines which are manufactured before the date of its publication as an EN. A transition period until 29 December 2009 is foreseen during which the manufacturer may choose to apply either this or the previous version of the standard. 2 N

27、ormative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 953, Safety of machinery G

28、uards General requirements for the design and construction of fixed and movable guards EN 982:1996, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneuma

29、tics EN 999:1998, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1760-2:2001, Safety of machinery Pressure sensitive protective devices Part 2: General principles for the design and testing of pressure sensitive edges and press

30、ure sensitive bars EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) EN 60529:1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989) EN 61000-6-2:2001, Electromagnetic compatibility (EMC) Part 6-2: G

31、eneric standards; Immunity for industrial environments (IEC 61000-6- 2:1999, modified) EN 61000-6-4:2001, Electromagnetic compatibility (EMC) Part 6-4: Generic standards; Emission standard for industrial environments (IEC 61000-6-4:1997, modified) EN 61496-1:1997, Safety of machinery Electro-sensiti

32、ve protective equipment Part 1: General requirements and tests (IEC 61496-1:1997) BS EN 422:2009EN 422:2009 (E) 7 EN 61496-3:2001, Safety of machinery Electro-sensitive protective equipment Part 3: Particular requirements for Active Opto-electronic Protective Devices responsive to Diffuse Reflection

33、 (AOPDDR) (IEC 61496-3:2001) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100

34、-2:2003) EN ISO 13732-1:2008, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces (ISO 13732-1:2006) EN ISO 13732-3:2008, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with

35、surfaces Part 3: Cold surfaces (ISO 13732-3:2005) EN ISO 13849-1:2006, Safety of machinery Safety related parts of control systems Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower

36、 limbs (ISO 13857:2008) EN ISO 14122-1:2001, Safety of machinery Permanent means of access to machinery Part 1: Choice of a fixed means of access between two levels (ISO 14122-1:2001) EN ISO 14122-2:2001, Safety of machinery Permanent means of access to machinery Part 2: Working platforms and walkwa

37、ys (ISO 14122-2:2001) EN ISO 14122-3:2001, Safety of machinery Permanent means of access to machinery Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2001) EN ISO 14122-4:2004, Safety of machinery Permanent means of access to machinery Part 4: Fixed ladders (ISO 14122-4:2004) ISO 7010 Graph

38、ical symbols Safety colours and safety signs Safety signs used in workplaces and public areas 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 blow moulding machine machine which expands a parison or preform to make a hollow article using flui

39、d under pressure blown into a fixed or moving blow mould 3.2 area of movement of the moulds area in which the moulds move, close or open, also including the actuating equipment 3.3 feed area area of the extrusion head or of the injection nozzle or of the preform feeding device 3.4 cutting device app

40、aratus which cuts the parison at the exit of the extrusion head BS EN 422:2009EN 422:2009 (E) 8 3.5 blowing station part of the machine in which the hollow articles are blown and stretched as appropriate and where the container aperture may be calibrated 3.6 delivery station part of the machine in w

41、hich the blown parts are withdrawn from the blow mould and removed from the machine 3.7 cooling station part of the machine in which the blown parts are cooled after being withdrawn from the blow mould 3.8 finishing station part of the machine in which excess material is removed from the blown part

42、3.9 heating station part of the machine in which the temperature of the preform is adjusted before blowing 3.10 automatic machine machine where unloading (and/or loading) is achieved only without manual intervention 3.11 semi automatic machine machine where unloading (and/or loading) is achieved onl

43、y with manual intervention or machine with a mode selector switch for selecting automatic or non automatic operation 4 List of significant hazards 4.1 General hazards Crushing, shearing or impact due to the whiplash of flexible hoses under pressure in normal operation or in case of rupture or discon

44、nection, see 5.1.4. Injury by impact of ejected fluids or hot plastic materials, see 5.1.5.1. Injury by injection under the skin of very high pressure cooling fluids, see 5.1.4. Puncture by the blowing needles, see 5.2.1. Crushing, shearing or impact due to movements associated with hydraulic and pn

45、eumatic accumulators, see 5.1.4. Crushing, shearing or impact due to movements of power operated guards, see 5.1.5.1 and 5.3.1. Crushing, shearing or impact due to movements of parts of the machine by gravity, see 5.1.6 and 5.1.12. Electric shock or burns due to direct or indirect contact with live

46、conductive parts, see 5.1.7. Malfunction of the control circuits due to electromagnetic interference with the electrical equipment, see 5.1.7. Burns and/or scalds (see 5.1.8) due to very high or low temperatures of: BS EN 422:2009EN 422:2009 (E) 9 surfaces; the connecting hoses of the temperature co

47、ntrol unit; fluid leakage; moulds, heating elements, plasticised material e.g. in injection blow moulding machines if the material is injected into incompletely closed moulds; extrusion head or injection nozzle, parison, ejected plastic material or gas (in the case of decomposition); cutting device;

48、 blowing gas, blowing needles or mandrels; parts accessible through the delivery aperture; hot conditioning fluid blown onto or into the preforms or parisons; cooling fluid; heating apparatus and surrounding parts; preforms or parisons. Contact with, or inhalation of, harmful substances (see 5.1.9)

49、that may be released from: the blowing gas; the cooling and conditioning fluids; or the processed plastic and the blown part when the mould is not completely closed (before blowing) or when the mould opens (after blowing). Fire due to ignition of the plastic material when a hot cutting device is used, see 5.1.10. Impact due to bursting of the blown parts when the moulds op