BS EN 4359-2006 Aerospace series - Six lobe recess - Drivers - Technical specification《航空航天系列 梅花冲头 花扳子 技术规范》.pdf

1、BRITISH STANDARDBS EN 4359:2006Aerospace series Six lobe recess Drivers Technical specificationThe European Standard EN 4359:2006 has the status of a British StandardICS 49.030.99g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g

2、54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58Licensed Copy: Wang Bin, na, Tue Apr 10 06:57:19 GMT+00:00 2007, Uncontrolled Copy, (c) BSIBS EN 4359:2006This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 Januar

3、y 2007 BSI 2007ISBN 978 0 580 50093 0National forewordThis British Standard was published by BSI. It is the UK implementation of EN 4359:2006. The UK participation in its preparation was entrusted to Technical Committee ACE/12, Aerospace fasteners and fastening systems.A list of organizations repres

4、ented on ACE/12 can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.Amendments issued si

5、nce publicationAmd. No. Date CommentsLicensed Copy: Wang Bin, na, Tue Apr 10 06:57:19 GMT+00:00 2007, Uncontrolled Copy, (c) BSIEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 4359December 2006ICS 49.030.99English VersionAerospace series - Six lobe recess - Drivers - TechnicalspecificationSrie aro

6、spatiale - Empreinte six lobes - Embouts detournevis - Spcification techniqueLuft- und Raumfahrt - Sechs-Bogenzahn, Innenantrieb -Schraubendrehereinstze - Technische LieferbedingungenThis European Standard was approved by CEN on 28 August 2006.CEN members are bound to comply with the CEN/CENELEC Int

7、ernal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member

8、.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are t

9、he national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and Unite

10、d Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 4359:2006: ELicen

11、sed Copy: Wang Bin, na, Tue Apr 10 06:57:19 GMT+00:00 2007, Uncontrolled Copy, (c) BSI2 Contents Page Foreword3 1 Scope 4 2 Normative references 4 3 Terms and definitions .4 4 Required characteristics.4 5 Performance .5 6 Quality assurance6 7 Qualification and acceptance procedures 6 8 Test methods6

12、 9 Marking/packing.7 EN 4359:2006Licensed Copy: Wang Bin, na, Tue Apr 10 06:57:19 GMT+00:00 2007, Uncontrolled Copy, (c) BSI3 Foreword This document (EN 4359:2006) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes

13、carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, eith

14、er by publication of an identical text or by endorsement, at the latest by June 2007, and conflicting national standards shall be withdrawn at the latest by June 2007. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CEN

15、ELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Eston

16、ia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 4359:2006Licensed Copy: Wang Bin, na, Tue Apr 10 06:57:19 GMT+00:00

17、2007, Uncontrolled Copy, (c) BSI4 1 Scope This standard specifies the characteristics, qualification and acceptance requirements for drivers for installing and removing screws and bolts having six lobe recess internal drive. 2 Normative references The following referenced documents are indispensable

18、 for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 6508-1, Metallic materials Rockwell hardness test Part 1: Test method (scales A, B, C, D, E, F, G

19、, H, K, N, T). EN 2424, Aerospace series Marking of aerospace products. EN 3911, Aerospace series Six lobe recess Geometrical definition. 1)EN 4358, Aerospace series Six lobe recess Drivers, double ended, 90. EN 9133, Aerospace series Quality management systems Qualification Procedure for aerospace

20、standard parts. 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 batch consists of drivers of the same types and of the same materials defined by the same standard 4 Required characteristics 4.1 General Recess in accordance with EN 3911. Dimen

21、sions and tolerances are in millimetres. 4.2 Material Hardness Surface condition Surface coating Dimensions and tolerances 4.2.1 Material The material quality is left at the manufacturers option as specified in the product standard. However, materials used shall be either rolled, drawn or forged ste

22、el with chemical composition, and ascertain adequate strength composition and good impact characteristics. 1) Published as ASD Prestandard at the date of publication of this standard. EN 4359:2006Licensed Copy: Wang Bin, na, Tue Apr 10 06:57:19 GMT+00:00 2007, Uncontrolled Copy, (c) BSI5 4.2.2 Hardn

23、ess The drivers shall be hardened throughout to Rockwell C56 to C64 for all sizes. Hardness tests shall be performed in accordance with 8.2.3.4. 4.2.3 Surface condition All drivers shall be free from pitting, deposits, forging flashes, cracks, splits, burrs and other defects liable to impair their c

24、haracteristics and their endurance and to cause injury to operators. Surfaces shall be smooth to adequately determine all dimensions specified. 4.2.4 Surface coating A rust preventative coating adequate for interim storage shall be applied. 4.2.5 Dimensions and tolerances Drivers shall conform to di

25、mensions and tolerances of the product standard and shall be inspected in accordance with 8.1. 5 Performance 5.1 Torque load The drivers, when tested as specified in 8.2.3, shall conform to 60 % of the torque load requirements of Table 1, for the specified driver size (recess code). In the case of d

26、ouble ended drivers, EN 4358, both ends shall be tested. 5.2 Toughness The drivers shall be subjected to a toughness test to determine whether or not the material is able to absorb energy up to its rupture point. The test shall be conducted as specified in 8.2.3.3. EN 4359:2006Licensed Copy: Wang Bi

27、n, na, Tue Apr 10 06:57:19 GMT+00:00 2007, Uncontrolled Copy, (c) BSI6 Table 1 Endurance minimum torque values Endurance torque value Nm Driver size Recess code min. 06 0,9 07 1,70 08 2,60 09 3,40 10 4,52 15 7,7 20 12,7 25 19,0 27 26,9 30 37,4 40 65,1 45 103,5 50 158,8 55 256,7 60 445,4 6 Quality as

28、surance EN 9133 Responsibility for inspection, unless otherwise specified in the contract or purchase order, is the responsibility of the supplier as specified herein. 7 Qualification and acceptance procedures See Tables 2 and 3. The strength and endurance of the drivers are tested in accordance wit

29、h the procedures described in Clause 8. 8 Test methods 8.1 Visual and dimensional examination Each driver shall be selected in accordance with Table 4 sampling data and shall be visually examined for conformance. Driver tip dimensions as specified in the product standard shall be inspected with GO a

30、nd NO GO gauges specified in Figure 1 and Table 6. EN 4359:2006Licensed Copy: Wang Bin, na, Tue Apr 10 06:57:19 GMT+00:00 2007, Uncontrolled Copy, (c) BSI7 8.2 Acceptance 8.2.1 General The aim of the acceptance tests is to check as simply as possible that drivers from different batches satisfy the r

31、equirements of this standard. 8.2.2 Acceptance test The acceptance test shall be conducted on drivers chosen at random from different production batches in accordance with Table 4 or 5. 8.2.3 Proof load torque test 8.2.3.1 Test fixtures The drivers shall be tested in a fixture having in its centre t

32、he correct size and form of the six lobe drive-internal recess in accordance with EN 3911. The fixture shall be heat treated to a hardness of Rockwell C65 minimum. 8.2.3.2 Application of test loads The loads specified in 5.1 shall be applied with calibrated torque wrenches, or suitable equivalent to

33、rque machines. Drivers must withstand fifty (50) alternating applications in a clockwise and the counter clockwise directions, with applied loads of 60 % of minimum torque values specified in Table 1. Failure of the drivers to do such tests, shall be cause for rejection. If the fixture fails, repeat

34、 the test with a new driver and a new fixture. 8.2.3.3 Toughness test Drivers that have successfully completed the requirements of 8.2.3.2, shall be torqued to failure utilising test fixtures of 8.2.3.1. Test loads shall be applied in accordance with 8.2.3.2. Torque shall be applied until a fracture

35、 or definite bend of the driver occurs. At least one driver shall have torque applied in the counter clockwise direction. If fracture occurs, the pieces shall be refitted and the driver shall show that a definite, noticeable permanent set occurred prior to failure. If fracture or a permanent set occ

36、urs prior to the application of torques listed in Table 1, the driver shall be considered as not having passed the test. If a fracture occurs after the torque values listed in Table 1 have been exceeded but with no permanent set of the fractured driver (brittle failure), the driver shall be consider

37、ed as not having passed the test. 8.2.3.4 Hardness test Drivers shall be tested in accordance with ISO 6508-1. Surfaces shall be suitably ground for these tests, with any coating, decarburisation or hardness cases removed before testing. The hardness of the driver shall be taken as near to the drive

38、r tip as practically possible. The hardness shall conform to 4.2.2. 9 Marking/packing 9.1 Identity marking The identity marking is specified in the product standard and/or detail drawing. 9.2 Packaging The packaging of the drivers is left to the option of the manufacturers. EN 4359:2006Licensed Copy

39、: Wang Bin, na, Tue Apr 10 06:57:19 GMT+00:00 2007, Uncontrolled Copy, (c) BSI8 Table 2 Summary of qualification and production acceptance tests Characteristics Qualification Production acceptance Clause No. No. of samples Clause No. No. of samples Dimensions and tolerances 4.2.5 5 4.2.5 Table 4 Mec

40、hanical characteristics 7 4 Surface condition 4.2.3 5 4.2.3 Table 4 Surface coating 4.2.4 2 Test methods 8 4 8 Table 5 Identity marking 9 5 Table 3 Qualification tests for each size of driver Type of test Clause 1 2 3 4 5 Dimensions and tolerances 4.2.5 X X X X X Mechanical characteristics 7 X X X X

41、 Surface condition 4.2.3 X X X X X Surface coating 4.2.4 X X Test methods 8 X X X X Identity marking 9 X X X X X Table 4 Sampling plan for visual inspections and dimensional checks Batch size Sample size Acceptance number (Ac) and limiting quality (LQ10) in accordance with the acceptance quality lev

42、el (AQL) AQL 2,5 %Ac LQ10up to 20 3 21 to 50 5 51 to 90 8 0 91 to 150 10 1 90 above 150 12 2 80 EN 4359:2006Licensed Copy: Wang Bin, na, Tue Apr 10 06:57:19 GMT+00:00 2007, Uncontrolled Copy, (c) BSI9 Table 5 Sampling plan for torque test Production size Sample size Toughness test aup to 20 21 to 50

43、 0 51 to 90 91 to 150 1 above 150 2 aSee 8.2.3.3. Table 6 Gauge dimensions A AA B D E F G H I J K L Driver size recess code 0 0,005 0 0,005 0 0,005 0 0,005 0,25 0,25 0,38 0,25 0,38 0,13 + 0,002 0 0,25 06 1,6815 1,6256 1,1913 0,7620 1,9533 07 1,9990 1,9431 1,4199 0,9169 2,3368 08 2,3216 2,2657 1,6535

44、 1,0465 2,7000 09 2,5070 2,4511 1,7882 1,1278 2,9159 10 2,7483 2,6924 1,9558 1,2141 3,1699 15 3,2817 3,2258 2,3368 1,4529 9,525 2,54 3,7897 12,7 20 3,8659 3,8100 2,7559 1,7348 25 4,4374 4,3561 3,1496 1,8618 27 4,9962 4,9149 3,5458 2,2428 30 5,5296 5,4483 3,9370 2,4105 12,7 7,94 47,62 9,52 34,92 40 6

45、,6599 6,5532 4,7371 2,8829 45 7,8283 7,7216 5,5372 3,6170 50 8,8443 8,7376 6,3500 3,6576 55 11,2319 11,0998 7,9121 5,3670 15,875 9,52 63,50 12,7 44,45 60 13,2639 13,1318 9,4488 5,8217 25,4 12,7 92,07 25,4 76,20 EN 4359:2006Licensed Copy: Wang Bin, na, Tue Apr 10 06:57:19 GMT+00:00 2007, Uncontrolled

46、 Copy, (c) BSI10 Key 1 Marking 2 GO and NO-GO to be stamped as above Figure 1 Checking gauge for drivers EN 4359:2006Licensed Copy: Wang Bin, na, Tue Apr 10 06:57:19 GMT+00:00 2007, Uncontrolled Copy, (c) BSIblankLicensed Copy: Wang Bin, na, Tue Apr 10 06:57:19 GMT+00:00 2007, Uncontrolled Copy, (c)

47、 BSIBS EN 4359:2006BSI389 Chiswick High RoadLondonW4 4ALBSI British Standards InstitutionBSI is the independent national body responsible for preparing British Standards. It presents the UK view on standards in Europe and at the international level. It is incorporated by Royal Charter.RevisionsBriti

48、sh Standards are updated by amendment or revision. Users of British Standards should make sure that they possess the latest amendments or editions.It is the constant aim of BSI to improve the quality of our products and services. We would be grateful if anyone finding an inaccuracy or ambiguity whil

49、e using this British Standard would inform the Secretary of the technical committee responsible, the identity of which can be found on the inside front cover. Tel: +44 (0)20 8996 9000. Fax: +44 (0)20 8996 7400.BSI offers members an individual updating service called PLUS which ensures that subscribers automatically receive the latest editions of standards.Buying standardsOrders for all BSI, international and foreign standards publications should be addressed to Customer Servic