BS EN 438-5-2016 High-pressure decorative laminates (HPL) Sheets based on thermosetting resins (usually called laminates) Classification and specifications for flooring grade lamin.pdf

1、BSI Standards PublicationBS EN 438-5:2016High-pressure decorativelaminates (HPL) Sheetsbased on thermosetting resins(usually called laminates)Part 5: Classification and specifications forflooring grade laminates less than 2 mmthick intended for bonding to supportingsubstratesBS EN 438-5:2016 BRITISH

2、 STANDARDNational forewordThis British Standard is the UK implementation of EN 438-5:2016. Itsupersedes BS EN 438-5:2005 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PRI/76, Laminated sheet for decorative purposes.A list of organizations represented

3、on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2016. Published by BSI StandardsLimited 2016ISBN 978 0 580 87154 2I

4、CS 83.140.20Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 29 February 2016.Amendments issued since publicationDate Text affectedBS EN 438-5:2016EUROPEAN STANDARD

5、 NORME EUROPENNE EUROPISCHE NORMEN 438-5 February 2016 ICS 83.140.20 Supersedes EN 438-5:2005English Version High-pressure decorative laminates (HPL) - Sheets based on thermosetting resins (usually called laminates) - Part 5: Classification and specifications for flooring grade laminates less than 2

6、 mm thick intended for bonding to supporting substrates Stratifis dcoratifs haute pression (HPL) - Plaques base de rsines thermodurcissables (communment appeles stratifis) - Partie 5: Classification et spcifications des stratifis pour revtement de sols dpaisseur infrieure 2 mm destins tre colls sur

7、des supports Dekorative Hochdruck-Schichtpressstoffplatten (HPL) - Platten auf Basis hrtbarer Harze (Schichtpressstoffe) - Teil 5: Klassifizierung und Spezifikationen fr Schichtpressstoffe fr Fubden mit einer Dicke kleiner 2 mm, vorgesehen zum Verkleben auf ein Trgermaterial This European Standard w

8、as approved by CEN on 13 December 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such

9、 national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own

10、language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Gr

11、eece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG

12、 CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 438-5:2016 EBS EN 438-5:2016EN 438-5:2016 (E) 2 Contents Page European foreword . 3 1 Scope 4 2 Normative refere

13、nces 4 3 Terms and definitions, symbols and abbreviations 5 3.1 Terms and definitions 5 3.2 Symbols . 5 4 Classification system 5 5 Requirements . 6 5.1 Compliance . 6 5.2 Inspection requirements 6 5.2.1 General 6 5.2.2 Colour and pattern . 6 5.2.3 Surface finish 6 5.2.4 Reverse side 7 5.2.5 Visual

14、inspection . 7 5.3 Dimensional tolerance requirements . 7 5.4 Test requirements . 8 5.4.1 General requirements . 8 5.4.2 Notes on requirements for reaction to fire . 10 5.5 Supplemental properties . 10 BS EN 438-5:2016EN 438-5:2016 (E) 3 European foreword This document (EN 438-5:2016) has been prepa

15、red by Technical Committee CEN/TC 249 “Plastics”, the secretariat of which is held by NBN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2016, and conflicting national standards shall be

16、withdrawn at the latest by August 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 438-5:2005. EN 438

17、, High-pressure decorative laminates (HPL) Sheets based on thermosetting resins (usually called laminates), consists of the following parts: Part 1: Introduction and general information Part 2: Determination of properties Part 3: Classification and specifications for laminates less than 2 mm thick i

18、ntended for bonding to supporting substrates Part 4: Classification and specifications for Compact laminates of thickness 2 mm and greater Part 5: Classification and specifications for flooring grade laminates less than 2 mm thick intended for bonding to supporting substrates Part 6: Classification

19、and specifications for Exterior-grade Compact laminates of thickness 2 mm and greater Part 7: Compact laminate and HPL composite panels for internal and external wall and ceiling finishes Part 8: Classification and specifications for design laminates Part 9: Classification and specifications for alt

20、ernative core laminates According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic o

21、f Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 438-5:2016EN 438-5:2016 (E) 4 1 Scope This European Stand

22、ard applies to six classes of flooring grade laminates less than 2 mm thick produced by using a high pressure process, intended for bonding to supporting substrates, to produce HPL flooring elements. For laminate floor covering applications they meet the surface property requirements specified in EN

23、 13329. High-pressure decorative flooring laminates are characterised by their high resistance to abrasion, aesthetic qualities and durability. They have good hygienic and anti-static properties and are easy to clean and maintain. The requirements in this document apply only to the high-pressure lam

24、inate, and additional properties will need to be specified in order to define the functional performance of the finished flooring product. This European Standard applies only to decorative laminates as defined in Clause 3. EN 438-2 specifies the methods of test relevant to this European Standard. 2

25、Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendme

26、nts) applies. EN 316, Wood fibre boards Definition, classification and symbols EN 438-2:2016, High-pressure decorative laminates (HPL) Sheets based on thermosetting resins (usually called laminates) Part 2: Determination of properties EN 12721, Furniture Assessment of surface resistance to wet heat

27、EN 13329, Laminate floor coverings Elements with a surface layer based on aminoplastic thermosetting resins Specifications, requirements and test methods EN 13501-1, Fire classification of construction products and building elements Part 1: Classification using data from reaction to fire tests EN 13

28、722, Furniture Assessment of the surface gloss EN 16094, Laminate floor coverings Test method for the determination of micro-scratch resistance EN 61340-4-1, Electrostatics Part 4-1: Standard test methods for specific applications Electrical resistance of floor coverings and installed floors (IEC 61

29、340-4-1) EN ISO 1183-1, Plastics Methods for determining the density of non-cellular plastics Part 1: Immersion method, liquid pyknometer method and titration method (ISO 1183-1) EN ISO 9239-1, Reaction to fire tests for floorings Part 1: Determination of the burning behaviour using a radiant heat s

30、ource (ISO 9239-1) EN ISO 10874, Resilient, textile and laminate floor coverings Classification (ISO 10874) EN ISO 11664-2, Colorimetry Part 2: CIE standard illuminants (ISO 11664-2) EN ISO 11925-2, Reaction to fire tests - Ignitability of products subjected to direct impingement of flame Part 2: Si

31、ngle-flame source test (ISO 11925-2) BS EN 438-5:2016EN 438-5:2016 (E) 5 3 Terms and definitions, symbols and abbreviations 3.1 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1.1 high-pressure decorative laminate(s) HPL sheet(s) consisting of de

32、corative surface layer(s) and core layers bonded together by an high pressure process Note 1 to entry: Typical values for the high pressure process are a temperature of 120 C and a pressure of 5 MPa. 3.1.2 surface layer upper decorative layer consisting in one or more sheets of fibrous material (usu

33、ally paper) impregnated with aminoplastic thermosetting resins (usually melamine based resins) Note 1 to entry: The surface layer(s) on one side, having decorative colours or designs, are impregnated typically with melamine based resins and may contain special surface additives to improve abrasion r

34、esistance. Note 2 to entry: The back of the sheet(s) is made suitable for adhesive bonding to a substrate. 3.1.3 core layer fibrous material (usually paper) impregnated with thermosetting resins (usually phenolic based resins) 3.2 Symbols For the purpose of this document, the following symbol applie

35、s. t nominal thickness 4 Classification system The classification system makes reference to EN ISO 10874 (level of use) in combination with the abrasion class (AC) given by a numerical rating of 1 to 6 defining the level of abrasion resistance, 6 being the highest and 1 the lowest performance. Table

36、 1 shows how the six abrasion classes of flooring grade laminate relate to level of use and some examples of typical applications. Flooring grade laminates are specified according to abrasion class e.g. HPL/EN 438-5/AC1. BS EN 438-5:2016EN 438-5:2016 (E) 6 Table 1 Classification system and typical a

37、pplications EN ISO 10874 classification Level of use Description Examples of applications Abrasion class 21 Moderate domestic Residential areas with low or intermittent use Bedrooms AC1 22 General domestic Residential areas with medium use Living rooms, entrance halls AC2 23 Heavy domestic Residenti

38、al areas with intense use Living rooms, entrance halls AC3 31 Moderate commercial Commercial areas with low or intermittent use Hotel rooms, small offices, hotels boutiques 32 General commercial Commercial areas with medium use Classrooms, small offices, hotel boutiques AC4 33 Heavy commercialCommer

39、cial areas with heavy use Corridors, department stores, schools, multipurpose halls, open plan offices AC534 Very heavy commercial Commercial areas with very heavy use Airports, multi-purpose halls, counter halls, department stores AC6 5 Requirements 5.1 Compliance Laminates classified in Table 1 sh

40、all meet all appropriate requirements specified in 5.2, 5.3, and 5.4. This applies to both full-size sheets and cut-to-size panels. 5.2 Inspection requirements 5.2.1 General Inspection shall be carried out in accordance with EN 438-2:2016, Clause 4 at a distance of 1,5 m. 5.2.2 Colour and pattern Wh

41、en inspected in daylight or D65 standard illuminant, as specified in EN ISO 11664-2, and also under tungsten filament lightning illuminant A as specified in EN ISO 11664-2, a slight difference between the corresponding colour reference sample held by the supplier and the specimen under test is accep

42、table. NOTE Where colour and surface finish are critical, it is advised that sheets be checked for colour and surface-finish compatibility before fabrication or installation. 5.2.3 Surface finish When inspected at different viewing angles, there shall be no significant difference between the corresp

43、onding surface-finish reference sample held by the supplier and the specimen under test. The maximum permitted deviations for the gloss value determined according to EN 13722 are: Gloss surface 70 GU maximum deviation 15 GU Semi Gloss surface 30 70 GU maximum deviation 10 GU BS EN 438-5:2016EN 438-5

44、:2016 (E) 7 Semi Matt surface 10 30 GU maximum deviation 5 GU Matt surface 10 GU maximum deviation 3 GU GU= gloss units The measurement shall be carried out with the same device as comparison between reference sample and specimen or between different lots of specimen. NOTE Where colour and surface f

45、inish are critical, it is advised that sheets be checked for colour and surface-finish compatibility before fabrication or installation. 5.2.4 Reverse side The reverse side of sheets shall be suitable for adhesive bonding (e.g. sanded). In the case of sanded backs, slight chatter marks are permitted

46、. 5.2.5 Visual inspection 5.2.5.1 General The following inspection requirements are intended as a general guide, indicating the minimum acceptable quality for laminates. It should be noted that only a small percentage of sheets in a batch (the level to be agreed with the customer) should contain def

47、ects of the minimum acceptable level. 5.2.5.2 Surface quality The following surface defects are permissible: a) dirt, spots and similar surface defects. The admissible size of such defects is based on a maximum contamination area equivalent to 1,0 mm2/m2of laminate and is proportional to the sheet s

48、ize under inspection. The total admissible area of contamination may be concentrated in one spot or dispersed over an unlimited amount of smaller defects. b) fibres, hairs and scratches. The admissible size of defects is based on a maximum contamination length equivalent to 10 mm/m2of laminate and i

49、s proportional to the sheet size under inspection. The total admissible length of contamination may be concentrated in one defect or dispersed over an unlimited amount of smaller defects. 5.2.5.3 Edge quality Visual defects (e.g. moisture marks, lack of gloss, corner damage, etc.) can be present on all four edges of the laminate, providing the defect-free length and width are at least the nominal size minus 10 mm. 5.3 Dimensional tolerance requirements Dimensional tolerance requ