BS EN 438-6-2016 High-pressure decorative laminates (HPL) Sheets based on thermosetting resins (usually called laminates) Classification and specifications for Exterior-grade compa.pdf

1、BSI Standards PublicationBS EN 438-6:2016High-pressure decorativelaminates (HPL) Sheetsbased on thermosetting resins(usually called laminates)Part 6: Classification and specificationsfor Exterior-grade compact laminates ofthickness 2 mm and greaterBS EN 438-6:2016 BRITISH STANDARDNational forewordTh

2、is British Standard is the UK implementation of EN 438-6:2016. Itsupersedes BS EN 438-6:2005 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PRI/76, Laminated sheet for decorative purposes.A list of organizations represented on this committee can beobta

3、ined on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2016. Published by BSI StandardsLimited 2016ISBN 978 0 580 87156 6ICS 83.140.20Compliance with

4、a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 29 February 2016.Amendments issued since publicationDate Text affectedBS EN 438-6:2016EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE

5、NORMEN 438-6 February 2016 ICS 83.140.20 Supersedes EN 438-6:2005English Version High-pressure decorative laminates (HPL) - Sheets based on thermosetting resins (usually called laminates) - Part 6: Classification and specifications for Exterior-grade compact laminates of thickness 2 mm and greater S

6、tratifis dcoratifs haute pression (HPL) - Plaques base de rsines thermodurcissables (communment appeles stratifis) - Partie 6: Classification et spcifications des stratifis compacts pour usage en extrieur dpaisseur gale ou suprieure 2 mm Dekorative Hochdruck-Schichtpressstoffplatten (HPL) - Platten

7、auf Basis hrtbarer Harze (Schichtpressstoffe) - Teil 6: Klassifizierung und Spezifikationen fr Kompakt-Schichtpressstoffe fr die Anwendung im Freien mit einer Dicke von 2 mm und grer This European Standard was approved by CEN on 13 December 2015. CEN members are bound to comply with the CEN/CENELEC

8、Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to

9、 any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the officia

10、l versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, No

11、rway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of expl

12、oitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 438-6:2016 EBS EN 438-6:2016EN 438-6:2016 (E) 2 Contents Page European foreword . 3 1 Scope . 4 2 Normative references . 4 3 Terms, definitions, symbols and abbreviations 4 3.1 Terms and definitions 4 3.2

13、Symbols 5 4 Material types and classification system . 5 5 Requirements 5 5.1 Compliance . 5 5.2 Inspection requirements 5 5.2.1 General . 5 5.2.2 Colour and pattern 6 5.2.3 Surface finish . 6 5.2.4 Visual inspection . 6 5.3 Dimensional tolerance requirements 7 5.4 Test requirements . 7 5.4.1 Physic

14、al property requirements . 7 5.4.2 Weather resistance requirements 8 5.4.3 Notes on requirements for reaction to fire. 9 Annex A (informative) Addendum to sub-clause 5.4.3, relating to fire performance . 10 Bibliography 11 BS EN 438-6:2016EN 438-6:2016 (E) 3 European foreword This document (EN 438-6

15、:2016) has been prepared by Technical Committee CEN/TC 249 “Plastics“, the secretariat of which is held by NBN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2016, and conflicting nationa

16、l standards shall be withdrawn at the latest by August 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes

17、EN 438-6:2005. EN 438, High-pressure decorative laminates (HPL) Sheets based on thermosetting resins (usually called laminates), consists of the following parts: Part 1: Introduction and general information Part 2: Determination of properties Part 3: Classification and specifications for laminates l

18、ess than 2 mm thick intended for bonding to supporting substrates Part 4: Classification and specifications for Compact laminates of thickness 2 mm and greater Part 5: Classification and specifications for flooring grade laminates less than 2 mm thick intended for bonding to supporting substrates Pa

19、rt 6: Classification and specifications for Exterior-grade Compact laminates of thickness 2 mm and greater Part 7: Compact laminate and HPL composite panels for internal and external wall and ceiling finishes Part 8: Classification and specifications for design laminates Part 9: Classification and s

20、pecifications for alternative core laminates According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Forme

21、r Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 438-6:2016EN 438-6:2016 (E) 4 1 Scop

22、e This European Standard applies to Exterior-grade Compact laminates of thickness 2 mm and greater produced by using a high pressure process. It specifies requirements for standard and flame-retardant laminates intended for use under outdoor weather conditions such as direct sunlight rain and frost.

23、 Two levels of performance are specified; one for moderate exterior conditions, and the other for severe exterior conditions. Laminates complying with this European Standard are referred to as Exterior-grade Compact laminates, and are characterized by their high tensile strength, high impact resista

24、nce, thermal shock resistance, and resistance to weather and corrosion. They are available in a variety of decorative colours, with high resistance to colour change and aging in outdoor applications. When they are self-supporting Exterior-grade Compact laminates are ready for installation, and only

25、require cutting to size, drilling, etc. to suit the application. EN 438-2 specifies the methods of test relevant to this part of EN 438. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dat

26、ed references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 438-2:2016, High-pressure decorative laminates (HPL) Sheets based on thermosetting resins (usually called laminates) Part 2: Determination of pr

27、operties EN 13501-1, Fire classification of construction products and building elements Part 1: Classification using data from reaction to fire tests EN 13722, Furniture Assessment of the surface gloss EN ISO 178, Plastics Determination of flexural properties (ISO 178) EN ISO 1183-1, Plastics Method

28、s for determining the density of non-cellular plastics Part 1: Immersion method, liquid pyknometer method and titration method (ISO 1183-1) EN ISO 11664-2, Colorimetry Part 2: CIE standard illuminants (ISO 11664-2) 3 Terms, definitions, symbols and abbreviations 3.1 Terms and definitionsFor the purp

29、oses of this document, the following terms and definitions apply. 3.1.1 high-pressure decorative laminate(s) HPL sheet(s) consisting of decorative surface layer(s) and core layers bonded together by an high pressure process Note 1 to entry: Typical values for the high pressure process are a temperat

30、ure of 120 C and a pressure of 5 MPa. BS EN 438-6:2016EN 438-6:2016 (E) 5 3.1.2 surface layer upper decorative layer consisting in one or more sheets of fibrous material (usually paper) impregnated with aminoplastic thermosetting resins (usually melamine based resins) or other curable resins, eventu

31、ally with a suitable outer layer or coating to enhance weather and light protecting properties Note 1 to entry: The surface layers can appear on one or both side(s) of the laminate(s). In case of one-sided laminates, the back of the sheet(s) may be made suitable for adhesive bonding to a substrate.

32、3.1.3 core layer fibrous material (usually paper) impregnated with thermosetting resins (usually phenolic based resins) or other suitable curable resins 3.2 Symbols For the purposes of this document, the following symbol applies. t nominal thickness 4 Material types and classification system Exterio

33、r-grade Compact laminates are defined using the three letter classification system shown in Table 1. Table 1 Classification system First letter Second letter Third letter E (exterior grade) G (moderate use) or D (severe use) S (standard grade) or F (flame-retardant grade) For example an Exterior-gra

34、de flame-retardant HPL for severe outdoor conditions is specified as HPL/EN 438-6/EDF. Laminate grades EGS and EGF are intended for moderate outdoor conditions, for example applications involving medium term exposure to average levels of sunlight and weathering. Laminate grades EDS and EDF are inten

35、ded for severe outdoor conditions, for example applications involving long term exposure to strong sunlight and weather. 5 Requirements 5.1 Compliance Exterior-grade Compact laminate types EGS, EGF, EDS and EDF shall meet all appropriate requirements specified in 5.2, 5.3 and 5.4. This applies to bo

36、th full-size sheets and cut-to-size panels. 5.2 Inspection requirements 5.2.1 General Inspection shall be carried out in accordance with EN 438-2:2016, Clause 4 at a distance between 750 mm to 1500 mm. BS EN 438-6:2016EN 438-6:2016 (E) 6 5.2.2 Colour and pattern When inspected in daylight or D65 sta

37、ndard illuminant, as specified in EN ISO 11664-2, and also under tungsten filament lightning illuminant A as specified in EN ISO 11664-2, a slight difference between the corresponding colour reference sample held by the supplier and the specimen under test is acceptable. NOTE 1 Where colour and surf

38、ace finish are critical, it is advised that sheets be checked for colour and surface-finish compatibility before fabrication or installation. NOTE 2 Some of these products are directional in surface finish or colour and it advised to install them in the correct orientation. 5.2.3 Surface finish When

39、 inspected at different viewing angles, there shall be no significant difference between the corresponding surface-finish reference sample held by the supplier and the specimen under test. The maximum permitted deviations for the gloss value determined according to EN 13722 are: Gloss surface 70 GU

40、maximum deviation 15 GUSemi Gloss surface 30 70 GU maximum deviation 10 GU Semi Matt surface 10 30 GU maximum deviation 5 GU Matt surface 10 GU maximum deviation 3 GU GU = gloss units The measurement shall be carried out with the same device as comparison between reference sample and specimen or bet

41、ween different lots of specimen. NOTE Where colour and surface finish are critical, it is advised that sheets be checked for colour and surface-finish compatibility before fabrication or installation. 5.2.4 Visual inspection 5.2.4.1 General The following inspection requirements are intended as a gen

42、eral guide, indicating the minimum acceptable quality for each decorative face of a laminate supplied as a full-size sheet. Cut-to-size panels and certain applications involving full-size sheets may call for special quality requirements which can be negotiated between supplier and purchaser; in such

43、 cases the following requirements may be used as a basis for agreement. It should be noted that only a small percentage of sheets in a batch (the level to be agreed with the customer) should contain defects of the minimum acceptable level. It may be agreed between purchaser and supplier that the vis

44、ual quality standard applies to one decorative face only. 5.2.4.2 Surface quality The following surface defects are permissible: a) dirt, spots and similar surface defects. The admissible size of such defects is based on a maximum contamination area equivalent to 2,0 mm2/m2of laminate and is proport

45、ional to the sheet size under inspection. The total admissible area of contamination may be concentrated in one spot or dispersed over an unlimited amount of smaller defects. BS EN 438-6:2016EN 438-6:2016 (E) 7 b) fibres, hairs and scratches. The admissible size of defects is based on a maximum cont

46、amination length equivalent to 20 mm/m2of laminate and is proportional to the sheet size under inspection. The total admissible length of contamination may be concentrated in one defect or dispersed over an unlimited amount of smaller defects. 5.2.4.3 Edge quality Edge chipping up to 3 mm on each si

47、de is permissible. 5.3 Dimensional tolerance requirements Dimensional tolerance requirements are specified in Table 2. Table 2 Dimensional tolerance requirements Property Test method (EN 438-2:2016, clause number) Requirement thickness maximum variation Thickness 5 2,0 t 3,0 mm: 3,0 t 5,0 mm: 5,0 t

48、8,0 mm: 8,0 t 12,0 mm: 12,0 t 16,0 mm: 16,0 t 20,0 mm: 20,0 t 25,0 mm: 25,0 t 0,20 mm 0,30 mm 0,40 mm 0,50 mm 0,60 mm 0,70 mm 0,80 mm to be agreed between supplier and customer Length and width b6 + 10 mm/ 0 mm Edges straightness b7 1,5 mm/m maximum deviation Edges squareness b8 1,5 mm/m maximum dev

49、iation Flatness a9 2,0 t 6,0 mm: 6,0 t 10,0 mm: 10,0 t maximum deviation 8,0 mm/m5,0 mm/m3,0 mm/maProvided that the laminates are stored in the manner and conditions recommended by the manufacturer they shall comply with the flatness requirements specified in Table 2 when measured in accordance with EN 438-2:2016, Clause 9. The flatness values specified in Table 2 apply to laminates with two decorative faces. Limits for laminates with one Face sanded shall be agree