BS EN 4531-001-2017 Aerospace series Connectors optical circular single and multipin coupled by triple start threaded ring Flush contacts Technical specification《航空航天系列 螺纹环连接的单、多插脚.pdf

1、BS EN 4531-001:2017Aerospace series Connectors, optical, circular,single and multipin, coupledby triple start threaded ring Flush contactsPart 001: Technical specificationBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS EN 4531-001:2017 BRITISH STANDARDNational for

2、ewordThis British Standard is the UK implementation of EN 4531-001:2017.It supersedes BS EN 4531-001:2012 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee ACE/6, Aerospace avionic electrical and fibre optictechnology.A list of organizations represented o

3、n this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2017. Published by BSI Standards Limited 2017ISBN 978 0 580 94214 3I

4、CS 49.060Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 January 2017.Amendments/Corrigenda issued since publicationDate Text affectedBS EN 4531-001:2017EUROPEA

5、N STANDARD NORME EUROPENNE EUROPISCHE NORM EN 4531-001 January 2017 ICS 49.090 Supersedes EN 4531-001:2012English Version Aerospace series - Connectors, optical, circular, single and multipin, coupled by triple start threaded ring - Flush contacts - Part 001: Technical specification Srie arospatiale

6、 - Connecteurs optiques circulaires, mono et multibroches, accouplement par bague filete trois filets - Contacts affleurants - Partie 001: Spcification technique Luft- und Raumfahrt - Optische Rundsteckverbinder mit dreigngiger Schraubkupplung - Bndige Kontakte - Teil 001: Technische Lieferbedingung

7、en This European Standard was approved by CEN on 29 July 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical ref

8、erences concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a C

9、EN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedon

10、ia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATIO

11、N EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2017 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4531-001:2017 EBS EN 4531-001:2017EN 4531-001:2017 (E) 2 Contents Page European

12、foreword . 3 1 Scope 5 2 Normative references 5 3 Terms and definitions . 6 4 Description 6 5 Design 7 6 Definition drawings and masses 8 7 Tests 26 8 Quality assurance . 31 9 Designation and marking 37 10 Packaging 37 11 Storage . 37 BS EN 4531-001:2017EN 4531-001:2017 (E) 3 European foreword This

13、document (EN 4531-001:2017) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this European Standard has received the approval of the National Associati

14、ons and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2017, and conflicting national standards shall

15、be withdrawn at the latest by July 2017. This document supersedes EN 4531-001:2012. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. Ac

16、cording to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germa

17、ny, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 4531-001:2017EN 4531-001:2017 (E) 4 Introduction This family of fibre optic

18、 connectors coupled by triple start threaded ring is derived from MIL-DTL-38999L series III and EN 3645-001. It is suitable for use on aerospace on-board applications. Two variants of female insert are defined: Flush variant (A-Type female insert) is only possible with multimode contact; Recessed va

19、riant (B-Type female insert) is required for single mode contact. The optical contacts are capable of accepting single cable sizes up to a maximum of 1,9 mm outside diameter. BS EN 4531-001:2017EN 4531-001:2017 (E) 5 1 Scope This European Standard specifies the general characteristics, the condition

20、s for qualification, acceptance and quality assurance, as well as the test programs and groups for threaded ring coupling circular fibre optic self-locking connectors, fire-resistant or non fire-resistant, intended for use in a temperature range from 65 C to 150 C (cable dependent) continuous. 2 Nor

21、mative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments

22、) applies. EN 2591 (all parts), Aerospace series Elements of electrical and optical connection Test methods EN 3197, Aerospace series Design and installation of aircraft electrical and optical interconnection systems EN 3645 (all parts), Aerospace series Connectors, electrical, circular, scoop proof

23、, triple start threaded coupling, operating temperature 175 C or 200 C continuous EN 3909, Aerospace series - Test fluids and test methods for electrical and optical components and sub-assemblies EN 4531-002, Aerospace series Connectors, optical, circular, single and multipin, coupled by triple star

24、t threaded ring Flush contacts Part 002: Specification of performance and contact arrangements EN 4531-101, Aerospace series - Connectors, optical, circular, single and multipin, coupled by triple start threaded ring - Flush contacts - Part 101: Optical contact for EN 4641 multimode cable -55 C to 1

25、25 C - Product standard EN 4533-004, Aerospace series Fibre optic systems Handbook Part 004: Repair, maintenance and inspection EN 9133, Aerospace series Quality management systems Qualification procedure for aerospace standard parts ISO 263, ISO inch screw threads General plan and selection for scr

26、ews, bolts and nuts Diameter range 0,06 to 6 in1)EN 61300-3-33, Fibre optic interconnecting devices and passive components Basic test and measurement procedures Part 3-33: Examinations and measurements Withdrawal force from a resilient alignment sleeve using gauge pins (IEC 61300-3-33:2012) MIL-STD-

27、1373, Screw thread, modified, 60 stub, double2)MIL-DTL-38999L, Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect (Bayonet, Threaded, or Breech Coupling), Environment Resistant with Crimp Removable Contacts or Hermetically Sealed with fixed, Solderable Contacts General Speci

28、fication for2)1)Published as ISO International Standardisation Organisation http:/www.iso.ch/. 2)Published as DoD National (US) Mil. Department of Defense http:/www.defenselink.mil/. BS EN 4531-001:2017EN 4531-001:2017 (E) 6 MIL-I-81969/8-10, Installing and removal tools, connector electrical contac

29、t, Types I and II, Class 2, composition A2)MIL-STD-454N, Electronic equipment, Standard general requirements for2)3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 2591-100 apply. 4 Description 4.1 General The connectors utilise rear removable optical c

30、ontacts with a ferrule diameter of 2,5 mm. The receptacles and plugs contain either male insert or female insert. The female insert is characterized by its ability to precisely align the optical contacts. The precise alignment of the optical contacts is accomplished by alignment sleeves. The connect

31、ors are polarized by means of keyways and keys; polarization is obtained before the male contacts enter the insert of the female contacts and before the coupling ring is engaged. The position of the keying arrangement is given in 6.4. The connectors with shell size 9, 11 and 13 are 100 % scoop proof

32、. The visual check of full mating is obtained by masking of a red coloured band on the receptacle. 4.2 Receptacle The receptacle contains five keyways in which the keys of the plug engage. The main keyway is fixed and is wider than the others. Polarization is ensured by the different positions which

33、 the secondary keyways may take. The position of the insert is fixed relative to the main keyway. 4.3 Plug The plug contains five keys which engage in the keyways of the receptacle. The main key is wider than the others. Polarization is ensured by the different positions which the secondary keys may

34、 take. The position of the insert is fixed relative to the main key. The coupling ring permanently fitted on the plug enables the connectors to be mated and unmated. The internal thread of the coupling ring may be treated with a suitable lubricant compatible with the performance required in this Eur

35、opean Standard. 4.4 Materials and surface treatment 4.4.1 General When dissimilar metals are in close contact, adequate protection against corrosion shall be used for the electromotive force of the cell not to exceed 0,25 V (see EN 3197). 4.4.2 Shells The material of the connector shells and fitting

36、s shall be of suitable material and/or finish to protect against corrosion (see EN 3197) as specified in the product standard. BS EN 4531-001:2017EN 4531-001:2017 (E) 7 4.4.3 Optical contacts and alignment sleeves The material of the optical contacts shall be of suitable materials as specified in th

37、e appropriate product standard. The optical contacts in both plug and receptacle are spring-loaded. The spring force is defined in the product standard. Alignment sleeves material shall be ZrO2(Zirconia). Insert, seal, grommet and alignment pin materials shall have a hardness and mechanical characte

38、ristics consistent with the required use. 5 Design 5.1 Shells The connector shells shall be in one inseparable unit. They contain teeth at the rear over the entire periphery and shall accommodate accessories. The receptacle shall be fitted with an internal seal for a good sealing of the coupled shel

39、ls. The jam nut receptacle shell shall contain an O-ring seal (panel seal). The lock nut shall be provided with wire locking holes. Threads shall conform to standards ISO 263, except for the triple start threads, which shall conform to standard MIL-STD-1373. The coupling ring shall be designed so th

40、at the optical contacts engage when it is screwed clockwise and disengage when it is unscrewed counter clockwise. The coupling ring shall be designed to provide a hand grip profile. Full locking of the connectors shall occur at approximately 360. On completion of tightening of the coupling ring, mec

41、hanical contact shall exist between the receptacle and plug shells. Masking of a red colour band on the receptacle shall show that the connectors are correctly mated. The front face of the plug shell shall seal when fully mated with the receptacle connector. 5.2 Inserts The insert carrying the optic

42、al contacts shall be in hard material and have a cross section and radii such that no cracks, flaking or breaks can occur in normal operation. The insert for contacts shall be non-removable; it shall be mechanically held in the shell. Sealing shall be provided between the shell and insert. The mecha

43、nical contacts retention system shall be integrated in the hard insert. The design shall permit individual installation of the contacts without removal of the insert. Insertion and removal of the contacts shall be from the rear. For ease of operation, tools according to MIL-I-81969/8-10 standard (P/

44、N for size 12) may be used. Contact position identification shall be permanent and contrasted on the front face of the insert and on the rear face of the insert or grommet. The male insert shall incorporate two optical contact alignment pins for multiway connectors. The alignment pins improve the gu

45、iding of the inserts before optical contacts touch each other. The female insert shall incorporate two optical contact alignment holes for multiway connectors and a guiding sleeve in each female insert cavity. BS EN 4531-001:2017EN 4531-001:2017 (E) 8 Two variants of female insert are defined: Flush

46、 variant (A-Type female insert) is only possible with multimode contact. The zirconia sleeve withdrawal force measured under EN 61300-3-33 conditions shall be 1,9 N to 3,5 N; Recessed variant (B-Type female insert) is required for single mode contact. The zirconia sleeve withdrawal force measured un

47、der EN 61300-3-33 conditions shall be 1,9 N to 3,5 N for B-Type insert cavity. 6 Definition drawings and masses 6.1 General General dimensions and masses of receptacle, plug and protective cover are given in the product standards. 6.2 Receptacle mating dimensions 6.2.1 Receptacle with female insert

48、The mating dimensions of receptacles with female insert are shown in Figure 1 for shell sizes 11, 13, 15, 19, 21, and 25, Figure 2 for shell size 9 and Table 1. Same dimensions as EN 3645 connectors. Dimensions and tolerances are in millimetres. A (without ferrule) B Key 1 Thread 2 When sleeve is in

49、 rear position Figure 1 Drawing for shell sizes 11, 13, 15, 19, 21 and 25 BS EN 4531-001:2017EN 4531-001:2017 (E) 9 A (without ferrule) Key 1 Thread 2 When sleeve is in rear position Figure 2 Drawing for shell size 9 Table 1 Shell size A F G H J R gask loc +0,13 0,25 max. 9 14,73 14,50 14,42 14,14 7,24 11,36 11,20 12,63 12,34 15,88 11 17,60 17,32 10,49 14,61 14,45 15,88 15,60 19,05 13 20,77 20,49 13,39 17,45 17,30 19,66 19,38 22,23 15 23,95 23,67 16,56 20,63 20,44 22,84 22,56 25,40 19 29,89 29,56 2