BS EN 4611-007-2012 Aerospace series Cables electrical for general purpose single and multicore assembly XLETFE Family Nickel plated copper Operating temperatures between -65C and .pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 4611-007:2012Aerospace series Cables, electrical, for general purpose, single and multicore assembly XLETFE FamilyPart 007: Nickel plated copper Operating temperatures, bet

2、ween 65 C and 150 C Dual extruded wall for open applications UV laser printable Product standard BS EN 4611-007:2012 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 4611-007:2012.The UK participation in its preparation was entrusted to TechnicalCommittee ACE/6,

3、Aerospace avionic electrical and fibre optictechnology.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The Britis

4、h Standards Institution 2012. Published by BSI StandardsLimited 2012ISBN 978 0 580 75704 4ICS 49.060Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 29 February 201

5、2.Amendments issued since publicationDate Text affectedBS EN 4611-007:2012EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 4611-007 February 2012 ICS 49.060 English Version Aerospace series - Cables, electrical, for general purpose, single and multicore assembly - XLETFE Family - Part 007: Nicke

6、l plated copper - Operating temperatures, between -65 C and 150 C - Dual extruded wall for open applications - UV laser printable - Product standard Srie arospatiale - Cbles, lectriques, dusage gnral, mono et multiconducteurs - Famille XLETFE - Partie 007 : Cuivre nickel - Tempratures de fonctionnem

7、ent comprises entre -65 C et 150 C - Fil double isol pour applications externes - Marquable au laser UV - Norme de produit Luft- und Raumfahrt - Ein- und mehradrige elektrische Leitungen zur allgemeinen Verwendung, XLETFE-Familie -Teil 007: Kupfer vernickelt, Betriebstemperaturen zwischen -65 C und

8、150 C, doppelt extrudierte Isolierung fr offene Anwendungen, UV-Laser bedruckbar - Produktnorm This European Standard was approved by CEN on 17 September 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard t

9、he status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, Fre

10、nch, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria

11、, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE

12、 FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4611-007:2012: EBS EN 4611-007:2012EN 4611

13、-007:2012 (E) 2 Contents Page Foreword 31 Scope 42 Normative references 43 Terms, definitions, symbols and abbreviations .44 Materials and construction .54.1 Materials .54.2 Construction .54.3 Number of cores 64.4 Colour coding of cores .65 Required characteristics .66 Quality assurance . 107 Design

14、ation . 108 Identification and marking . 109 Packaging, labelling and delivery lengths . 1010 Technical specification 10BS EN 4611-007:2012EN 4611-007:2012 (E) 3 Foreword This document (EN 4611-007:2012) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardizatio

15、n (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given

16、 the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2012, and conflicting national standards shall be withdrawn at the latest by August 2012. Attention is drawn to the possibility that some of the elements of this document may be

17、the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Bel

18、gium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.

19、BS EN 4611-007:2012EN 4611-007:2012 (E) 4 1 Scope This European Standard specifies the characteristics of UV laser printable, nickel plated copper conductor, electrical cables Crosslinked Ethylene Tetra Fluoro Ethylene co-polymer XLETFE family for use in the on-board electrical systems of aircraft a

20、t operating temperatures between 65 C and 150 C, operating at voltages not exceeding 600 V r.m.s and frequencies not exceeding 2 000 Hz. These cables are suitable for airframe use without additional protection. In case of conflict between this European Standard and other referenced documents the req

21、uirements of this European Standard should take precedence. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the la

22、test edition of the referenced document (including any amendments) applies. EN 2083, Aerospace series Copper or copper alloys conductors for electrical cables Product standard EN 2084, Aerospace series Cables, electric, single-core, general purpose, with conductors in copper or copper alloy Technica

23、l specification EN 2235 Aerospace series Single and multicore electrical cables, screened and jacketed EN 3475-1001, Aerospace series Cables, electrical, aircraft use Test methods Part 100: General EN 4611-002, Aerospace series Cables, electrical, for general purpose, single and multicore assembly X

24、LETFE Family Part 002: General EN 9133, Aerospace series Quality management systems Qualification procedure for aerospace standard parts 3 Terms, definitions, symbols and abbreviations For the purposes of this document, the terms, definitions, symbols and abbreviations given in EN 3475-100 apply. 1A

25、nd all its parts BS EN 4611-007:2012EN 4611-007:2012 (E) 5 4 Materials and construction 4.1 Materials Conductor The cable conductors shall be made of nickel plated copper according to EN 4611-002 and EN 2083 code D. Insulation for conductor all size codes first insulator extruded XLETFE, coloured bl

26、ue or a contrasting colour if the second is blue; second insulator extruded XLETFE. For single core, it shall be possible to mark the outer insulation by UV laser printing. 4.2 Construction See EN 4611-002, Table 1 and Table 2. Table 1 Single core cables Code for nominal section Nominal section AWG

27、aLinear resistance at 20 C Maximum external diameter Mass Minimum insulation thickness /km kg/km mm2max. mm max. mm001 b002 b 004 006 010 012 020 030 050 090 140 220 340 530 680 0,15 0,25 0,4 0,6 1 1,2 2 3 5 9 14 22 34 53 68 26 24 22 20 18 16 14 12 10 8 6 4 3 1 0 160,0 114,0 60,0 33,2 21,1 15,3 10,9

28、 6,8 4,2 2,28 1,43 0,90 0,58 0,37 0,29 1,07 1,19 1,37 1,58 1,85 2,13 2,44 2,95 3,61 5,16 6,38 8,13 10,67 13,36 15,20 2,52 3,49 4,90 7,55 10,80 15,70 20,63 32,70 49,00 95,54 144,05 242,57 380,97 635,45 790,22 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 aAWG = Closest Am

29、erican Wire Gauge. bNickel plated copper alloy conductor BS EN 4611-007:2012EN 4611-007:2012 (E) 6 Table 2 Multicore without screen or jacket Size AWG a2 core 3 core 4 core Max. dia. Mass DC Res. Max. dia. Mass DC Res. Max. dia. Mass DC Res. max. /km max. /km max. /km mm kg/km max. mm kg/km max. mm

30、kg/km max. 001 b 002 b004 006 010 012 020 030 050 26 24 22 20 18 16 14 12 10 2,13 2,38 2,74 3,16 3,71 4,26 5,03 5,91 7,22 5,06 7,08 9,97 15,30 21,88 30,97 42,27 66,30 102,0 164,8 117,4 61,8 34,2 21,7 15,8 11,2 7,0 4,3 2,31 2,59 2,97 3,41 4,01 4,60 5,44 6,37 7,80 7,74 10,60 14,88 23,00 32,89 45,30 63

31、,55 99,50 152,0 164,8 117,4 61,8 34,2 21,7 15,8 11,2 7,0 4,3 2,95 3,28 3,79 4,34 5,10 5,74 6,91 8,10 9,93 10,27 14,20 19,94 30,70 44,05 60,50 84,98 133,0 203,0 164,8 117,4 61,8 34,2 21,7 15,8 11,2 7,0 4,3 aAWG = Closest American Wire Gauge. bNickel plated copper alloy conductor 4.3 Number of cores S

32、ee EN 4611-002. See EN 2235 for cabling. 4.4 Colour coding of cores See EN 4611-002. 5 Required characteristics According to EN 2084 and EN 3475-100 See Table 3. NOTE Tests EN 3475-302 to EN 3475-706 should be performed on the single core cables. BS EN 4611-007:2012EN 4611-007:2012 (E) 7 Table 3 EN

33、3475- Test Details 201 Visual examination Applicable 202 Mass Applicable; see Table 1 and Table 2. 203 Dimensions Applicable; see Table 1 and Table 2. 301 Ohmic resistance per unit length Applicable; see Table 1 and Table 2. 302 Voltage proof test Applicable 303 Insulation resistance Applicable (20

34、2) C, 500 M.km minimum (95 2) C, 1 M.km minimum 304 Surface resistance Applicable 12 500 M.mm minimum 305 Overload resistance Applicable T1= (250 5) C; T2 = (380 5) C 401 Accelerated ageing Applicable Temperature (200 3) C 402 Shrinkage and delamination Applicable Temperature (150 5) C Maximum shrin

35、kage at each end of cable: 0,80 mm on size code 001 to 006 1,00 mm on size code 010 to 012 1,20 mm on size code 020 to 050 403 Delamination and blocking Applicable Temperature (150 5) C 404 Thermal shock Applicable Temperatures ( 65 2) C and (260 5) C Maximum shrinkage at each end of cable: 1,00 mm

36、on size code 001 to 050 405 Bending at ambient temperature Applicable 406 Cold bend test Applicable Temperature ( 65 2) C 407 Flammability Applicable Methods 1 and 2 Flame application 15 s Extinguishing time: 3 s max. 408 Fire resistance Not applicable 409 Air-excluded ageing Not applicable 410 Ther

37、mal endurance Applicable 50 000 hours Temperature 150 C 411 Resistance to fluids Applicable 412 Humidity resistance Applicable Method B Temperature (90 2) C Duration 672 hours 413 Wrap back test Not applicable 414 Differential scanning calorimeter (DSC test) Not applicable (continued)BS EN 4611-007:

38、2012EN 4611-007:2012 (E) 8 Table 3 (continued) EN 3475- Test Details 501 Dynamic cut-through Applicable single core Temperature (150 3) C Size code Nominal section Cut-throughforce mm2N 001 002 004 006 010 012 020 030 050 090 140 220 340 530 680 0,15 0,25 0,4 0,6 1 1,2 2 3 5 9 14 22 34 53 68 15 20 2

39、5 25 25 25 25 25 25 25 25 25 25 25 25 502 Notch propagation Applicable Notch depth 40 m 503 Scrape abrasion Applicable Temperature (150 3) C Minimum number of cycles = 100 Size code Nominal section Load mm2N 001 002 004 006 010 012 020 030 050 090 140 220 340 530 680 0,15 0,25 0,4 0,6 1 1,2 2 3 5 9

40、14 22 34 53 68 2,0 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5 8,0 8,5 9,5 10,0 504 Torsion Not applicable 505 Tensile test on conductors and strands Applicable 506 Plating continuity Applicable 507 Adherence of plating Applicable (continued)BS EN 4611-007:2012EN 4611-007:2012 (E) 9 Table 3 (concluded)

41、EN 3475- Test Details 508 Plating thickness Applicable 509 Solderability Not applicable 510 Tensile strength and elongation of extruded insulation, sheath and jacket material Applicable 511 Cable-to-cable abrasion Applicable size code 006 Load 1 kg 6 000 000 cycles 512 Flexure endurance Applicable c

42、ode 006 Mandrel 15 mm Weight 0,75 kg 750 cycles 601 Smoke density Applicable code 006 Ds 50, 4 minutes 602 Toxicity Applicable code 006 603 Resistance to wet arc tracking Applicable Wire damage 70 mm 75 % of collateral wires shall not be open circuit wet dielectric voltage proof test (EN 3475-302) n

43、ot applicable 604 Resistance to dry arc propagation Applicable Wire damage 70 mm 75 % of collateral wires must pass the wet dielectric voltage proof test at 1,0 kV r.m.s.(EN 3475-302) 605 Wet short circuit test Not applicable 701 Strippability and adherence of insulation to the conductor Applicable

44、702 Screen pushback capability Not applicable 703 Permanence of manufacturers marking Applicable 704 Flexibility Method 2 Size code Nominal section Force Recoil Mandrelmm2N Deg. mm 001 002 004 006 0,15 0,25 0,40 0,60 5 10 15 15 70 70 60 60 15 15 15 15 705 Contrast measurement Applicable Laser markin

45、g K 50 % 706 Laser markability Not applicable BS EN 4611-007:2012EN 4611-007:2012 (E) 10 6 Quality assurance See EN 9133. 7 Designation EXAMPLE: Description block CABLE, ELECTRICAL Identity block EN4611-007A010P Number of this European Standard Code letter for number of cores (see EN 4611-002, Table

46、 2) Code for nominal section (see Table 1) Code letter for colour coding of cores (see EN 4611-002) 8 Identification and marking See EN 4611-002. 9 Packaging, labelling and delivery lengths See EN 2084. 10 Technical specification See EN 2084. See EN 2235. This page deliberately left blankBSI is the

47、independent national body responsible for preparing British Standards and other standards-related publications, information and services. It presents the UK view on standards in Europe and at the international level. BSI is incorporated by Royal Charter. British Standards and other standardisation p

48、roducts are published by BSI Standards Limited.British Standards Institution (BSI)raising standards worldwideBSI389 Chiswick High Road London W4 4AL UKTel +44 (0)20 8996 9001Fax +44 (0)20 8996 Standards and PASs are periodically updated by amendment or revision. Users of British Standards and PASs

49、should make sure that they possess the latest amendments or editions.It is the constant aim of BSI to improve the quality of our products and services. We would be grateful if anyone finding an inaccuracy or ambiguity while using British Standards would inform the Secretary of the technical committee responsible, the identity of which can be found on the inside frontcover. Simi