BS EN 4632-002-2008 Aerospace series - Welded and brazed assemblies for aerospace constructions - Weldability and brazeability of materials - Part 002 Homogeneous assemblies nalumi.pdf

1、BS EN 4632-002:2008ICS 49.025.01NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDAerospace series Welded and brazed assemblies for aerospace constructions Weldability and brazeability of materialsPart 002: Homogeneous assemblies aluminium and aluminium alloysLice

2、nsed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 15/12/2009 07:35, Uncontrolled Copy, (c) BSIThis British Standardwas published underthe authority of theStandards Policy andStrategy Committee on 30September 2009 BSI 2009ISBN 978 0 580 60592 5Amendments/corrigenda issued since publicationDate Comme

3、ntsBS EN 4632-002:2008National forewordThis British Standard is the UK implementation of EN 4632-002:2008.The UK participation in its preparation was entrusted to TechnicalCommittee ACE/61, Metallic materials for aerospace purposes.A list of organizations represented on this committee can be obtaine

4、d onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunityfrom legal obligations.Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS

5、, 15/12/2009 07:35, Uncontrolled Copy, (c) BSIBS EN 4632-002:2008EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 4632-002April 2008ICS 49.025.01English VersionAerospace series - Welded and brazed assemblies foraerospace constructions - Weldability and brazeability ofmaterials - Part 002: Homogeneo

6、us assemblies aluminium andaluminium alloysSrie arospatiale - Assemblages souds et brass pourconstructions arospatiales - Soudabilit et brasabilit desmatriaux - Partie 002 : Assemblages homognes delaluminium et des alliages daluminiumLuft- und Raumfahrt - Schwei- und Ltverbindungen frdie Luft- und R

7、aumfahrt - Schweibarkeitsgrad undLtbarkeitsgrad von Werkstoffen - Teil 002: GleichartigeVerbingungen Aluminium und AluminiumlegierungenThis European Standard was approved by CEN on 7 March 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions f

8、or giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official

9、 versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgi

10、um, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STA

11、NDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 4632-002:2008: ELicensed Copy: Wang Bin, ISO/EXCHANGE

12、 CHINA STANDARDS, 15/12/2009 07:35, Uncontrolled Copy, (c) BSIBS EN 4632-002:2008EN 4632-002:2008 (E) 2 Contents Page Foreword3 1 Scope 4 2 Normative references 4 3 Terms, definitions, symbols and abbreviations .5 4 Use of this standard 5 5 Updating this standard5 6 Index of aluminium and aluminium

13、alloy sheets6 7 Material sheets.7 Bibliography 31 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 15/12/2009 07:35, Uncontrolled Copy, (c) BSIBS EN 4632-002:2008EN 4632-002:2008 (E) 3 Foreword This document (EN 4632-002:2008) has been prepared by the Aerospace and Defence Industries Associati

14、on of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This Eur

15、opean Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2008, and conflicting national standards shall be withdrawn at the latest by October 2008. Attention is drawn to the possibility that some of the el

16、ements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this

17、European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the Un

18、ited Kingdom. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 15/12/2009 07:35, Uncontrolled Copy, (c) BSIBS EN 4632-002:2008EN 4632-002:2008 (E) 4 1 Scope This standard defines degrees of weldability and brazeability for materials or families of materials used in the aerospace industry. It c

19、omprises a series of sheets, by materials or by material family which: indicate the main titles, the typical chemical composition and the main characteristics, contain recommendations for welding and brazing, indicate a degree of weldability or brazeability for a given process under defined conditio

20、ns. indicate a value of the mechanical strength coefficient of the welded joint for each welding process, when it could be extracted from bibliographic references referring to it. The joint coefficient is expressed as a ratio of the tensile strength of the welded joint to the tensile strength of the

21、 base alloy. It is applicable without restriction for the manufacturing of new parts or for repair. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the late

22、st edition of the referenced document (including any amendments) applies. EN 485-1, Aluminium and aluminium alloys Sheet, strip and plate Part 1: Technical conditions for inspection and delivery. EN 485-2, Aluminium and aluminium alloys Sheet, strip and plate Part 2: Mechanical properties. EN 515, A

23、luminium and aluminium alloys Wrought products Temper designations. EN 573-2, Aluminium and aluminium alloys Chemical composition and form of wrought products Part 2: Chemical symbol based designation system. EN 573-3, Aluminium and aluminium alloys Chemical composition and form of wrought products

24、Part 3: Chemical composition and form of products. EN 1011-4, Welding Recommendations for welding of metallic materials Part 4: Arc welding of aluminium and aluminium alloys. EN 1706, Aluminium and aluminium alloys Castings Chemical composition and mechanical properties. EN 2032-1, Aerospace series

25、Metallic materials Part 1: Conventional designation. EN 2726, Aerospace series Aluminium alloy AL-C42201 T6 Sand casting a 20 mm. 1)EN 2728, Aerospace series Aluminium alloy AL-C42101 T6 Sand casting a 20 mm. 1)EN 4632-001, Aerospace series Welded and brazed assemblies for aerospace constructions We

26、ldability and brazeability of materials Part 001: General requirements. EN ISO 18273, Welding consumables Wire electrodes, wires and rods for welding of aluminium and aluminium alloys Classification. 1) Published as ASD Prestandard at the date of publication of this standard. Licensed Copy: Wang Bin

27、, ISO/EXCHANGE CHINA STANDARDS, 15/12/2009 07:35, Uncontrolled Copy, (c) BSIBS EN 4632-002:2008EN 4632-002:2008 (E) 5 ANSI/AWS A5.10-80, Specification for bare aluminum and aluminum alloy welding electrodes and rods. 2)ASTM/ANSI B209, Standard specification for aluminum and aluminium alloy sheet and

28、 plate. SAE-AMS 4031, Aluminum alloy, sheet and plate 6.3Cu - 0.30Mn - 0.18Zr - 0.10V - 0.06Ti (2219-0) annealed. 3)SAE-AMS 4191, Aluminum alloy, welding wire 6.3Cu - 0.30Mn - 0.18Zr - 0.15Ti - 0.10V (2319). 3)SAE-AMS-QQ-A-250/30, Aluminum alloy 2219, plate and sheet. 3)SAE-AMS-A-21180, Aluminum-all

29、oy casting, high strength. 3)3 Terms, definitions, symbols and abbreviations For the purposes of this document, the terms and definitions given in EN 4632-001 apply. PWHT: Post-Welding Heat Treatment F: Foil p: powder w: wire AFB: Air Furnace Brazing FLB: Flame Brazing VFB: Vacuum Furnace Brazing 4

30、Use of this standard The index of material sheets contained in this standard, classified by family based on the main element used in the chemical composition and on the alloy structure, is given in Clause 6 in this standard. The degree of weldability or brazeability to be used is the value indicated

31、 by the material sheet considered for the process chosen. In the operating cycle, choose thermal states that give the lowest degree in preference. If two degrees are indicated, the responsible person must select the degree that is most appropriate for the definition of the assembly. 5 Updating this

32、standard See EN 4632-001. 2) Published by: AWS, 550 N.W. LeJeune Road, Miami, Florida 33126. 3) Published by: Society of Automotive Engineers, Inc. (SAE), 400 Commonwealth Drive, Warrendale, PA 15096-0001, USA. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 15/12/2009 07:35, Uncontrolled Cop

33、y, (c) BSIBS EN 4632-002:2008EN 4632-002:2008 (E) 6 6 Index of aluminium and aluminium alloy sheets 6.1 Index by material family family 1000: sheet 7.1 family 2000: sheets 7.2 to 7.7 family 5000: sheets 7.8 and 7.9 family 6000: sheet 7.10 family 7000: sheets 7.11 and 7.12 foundry alloys family: shee

34、t 7.13 6.2 Numeric index Sheet Material 7.1 1050A - 1060 7.2 7.3 7.4 7.5 7.6 7.7 2001 2014 2017A 2024 2219 2618A 7.8 7.9 5056A, 5083, 5086, 5182, 5456 5754 7.10 6005A, 6013, 6016, 6056, 6060, 6061, 6063, 6081, 6082, 6181 7.11 7.12 7020, 7051 7050, 7075, 7175, 7475 7.13 Al Si 7 Mg 0,3 and Al Si 7 Mg

35、0,6 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 15/12/2009 07:35, Uncontrolled Copy, (c) BSIBS EN 4632-002:2008EN 4632-002:2008 (E) 7 7 Material sheets 7.1 Designation: EN 573-2 : EN AW-1050A; EN AW-1060 Old designation : A5, A6 EN 2032-1 : AL-P1050A; AL-P1060 ISO : Al 99,5; Al 99,6 Other

36、 standards : Typical composition: See EN 573-3. Grade Al Si Fe Cu Mn Mg Zn Ti 1050A base 0,25 0,40 0,05 0,05 0,05 0,07 0,05 1060 base 0,25 0,35 0,05 0,03 0,03 0,05 0,05 Structure: Without structural hardening Particular characteristics: Recommendations for welding and filling with EN AW-1050A and EN

37、 AW-1060 Process Thickness range in mm State before welding PWHT Degree of weldabilityJoint coefficient Comments and bibliographic references OA O or H111 none 1 TIG 2 O or H111 none 1 1 Filler metal same grade 1050 or 1080 45 EBW O or H111 none 1 1 RSEW, RSW O or H111 or H24 none 2 Licensed Copy: W

38、ang Bin, ISO/EXCHANGE CHINA STANDARDS, 15/12/2009 07:35, Uncontrolled Copy, (c) BSIBS EN 4632-002:2008EN 4632-002:2008 (E) 8 7.2 Designation: EN 573-2 : EN AW-2001 Old designation : AU6 MGT EN 2032-1 : AL-P2001- ISO : Al Cu 5,5 Mg Mn Other standards : Typical composition: See EN 573-3. Grade Al Si F

39、e Cu Mn Mg Cr Zn Ti Ni Zr 2001- base 0,20 0,20 5,2 to 6,0 0,15 to 0,50 0,20 to 0,45 0,10 0,10 0,20 0,05 0,05 Structure: With structural hardening Particular characteristics: Recommendations for welding and filling with EN AW-2001 Process Thickness range in mm State before welding PWHT Degree of weld

40、abilityJoint coefficientComments and bibliographic references T4 T 2 Micro-porosity in the weld 49 1 T6 none 2 No porosity Area with large grains in the base metal T4 T 2 Micro-porosity in the weld 49 8 T6 none 2 No porosity EBW 30 T4 T6 T none 2 2 No porosity 49 RSEW, RSW T6 2 Licensed Copy: Wang B

41、in, ISO/EXCHANGE CHINA STANDARDS, 15/12/2009 07:35, Uncontrolled Copy, (c) BSIBS EN 4632-002:2008EN 4632-002:2008 (E) 9 7.3 Designation: EN 573-2 : EN AW-2014 Old designation : AU4 SG EN 2032-1 : AL-P2014- ISO : Al Cu 4 Si Mg Other standards: Typical composition: See EN 573-3. Grade Al Si Fe Cu Mn M

42、g Cr Zn Ti Ni 2014- base 0,50 to 1,2 0,7 3,9 to 5,0 0,40 to 1,2 0,20 to 0,8 0,10 0,25 0,15 0,10 Al Ti + Zr base 0,20 only for extruded or forged products with agreement between supplier and customer Structure: With structural hardening Particular characteristics: Licensed Copy: Wang Bin, ISO/EXCHANG

43、E CHINA STANDARDS, 15/12/2009 07:35, Uncontrolled Copy, (c) BSIBS EN 4632-002:2008EN 4632-002:2008 (E) 10 Recommendations for welding and filling with EN AW-2014 Process Thickness range in mm State before welding PWHT Degree of weldabilityJoint coefficientComments and bibliographic references OA 4 T

44、IG 4 T4 T4 2 Porosity in the weld 1 T6 none 2 No porosity and area with large grains in the base metal 50 T4 T6 Micro-porosity 8 T6 none 2 No porosity 50 EBW 30 T4 T6 T6 none 2 to 3 2 to 3 No porosity 50 RSEW, RSW T6 2 FSW 22 6,35 T6 T651 none none 2 2 0,68 43 44 Licensed Copy: Wang Bin, ISO/EXCHANG

45、E CHINA STANDARDS, 15/12/2009 07:35, Uncontrolled Copy, (c) BSIBS EN 4632-002:2008EN 4632-002:2008 (E) 11 7.4 Designation: EN 573-2 : EN AW-2017A Old designation : AU4G EN 2032-1 : AL-P2017A ISO : Al Cu 4 Mg 1 Other standards : Typical composition: See EN 573-3. Grade Al Si Fe Cu Mn Mg Cr Zn Ti + Zr

46、 2017A base 0,2 to 0,8 0,7 3,5 to 4,5 0,4 to 1,0 1,2 to 1,8 0,10 0,25 0,25 Structure: With structural hardening Particular characteristics: Recommendations for welding and filling with EN AW-2017A Process Thickness range in mm State before welding PWHT Degree of weldabilityJoint coefficient Comments

47、 and bibliographic references CDFW 10 T4 none 2 0,87 3 DW 10 T4 none 2 0,65 11 Diffusion temperature starting from 550 C Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 15/12/2009 07:35, Uncontrolled Copy, (c) BSIBS EN 4632-002:2008EN 4632-002:2008 (E) 12 7.5 Designation: EN 573-2 : EN AW-202

48、4 Old designation : AU4 G1 EN 2032-1 : AL-P2024- ISO : Al Cu 4 Mg 1 Other standards : Typical composition: See EN 573-3. Grade Al Si Fe Cu Mn Mg Cr Zn Ti 2024 base 0,50 0,50 3,8 to 4,9 0,30 to 0,9 1,2 to 1,8 0,10 0,25 0,15 Al Ti + Zr base 0,20 Only for extruded or forged products with agreement between supplier and customer Structure: With structural hardening Particular characteristics: Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 15/12/2009 07:35, Uncontrolled Copy, (c) BSIBS EN 4632-002:2008EN 4632-002:2008 (E) 13 Recommendations for welding and filling with E