BS EN 746-4-2000 Industrial thermoprocessing equipment - Particular safety requirements for hot dip galvanizing thermoprocessing equipment《工业热处理设备 热浸电镀热处理设备的特殊安全性要求》.pdf

1、| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | BRITISH STANDARD BS EN 746-4:2000 The Euro

2、pean Standard EN 746-4:2000 has the status of a British Standard ICS 25.180.10 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW Industrial thermoprocessing equipment Part 4: Particular safety requirements for hot dip galvanizing thermoprocessing equipmentThis British Standard,

3、having been prepared under the direction of the Engineering Sector Committee, was published under the authority of the Standards Committee and comes into effect on 15 April 2000 BSI 04-2000 ISBN 0 580 35978 6 BS EN 746-4:2000 Amendments issued since publication Amd. No. Date Comments National forewo

4、rd This British Standard is the official English language version of EN 746-4:2000. The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/8, Thermoprocessing equipment - Safety, which has the responsibility to: aid enquir

5、ers to understand the text; present to the responsible European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. A list of organizations represented on th

6、is subcommittee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Standards Catalogue under the section entitled “International Standards Correspondence Index

7、”, or by using the “Find” facility of the BSI Standards Electronic Catalogue. A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself con

8、fer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 18, an inside back cover and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued.(8523($167$1$5

9、1250(8523e(11( (8523b,6=$,1)250$7,9(&ODXVHVRIWKLV(XURSHDQ6WDQGDUGDGGUHVVLQJ HVVHQWLDOUHTXLUHPHQWVRURWKHUSURYLVLRQVRI(8LUHFWLYHV3DJH (1 %6, )25(:25 7KLV(XURSHDQ6WDQGDUGKDVEHHQSUHSDUHGE7HFKQLFDO&RPPLWWHH&(17&,QGXVWULDO WKHUPRSURFHVVLQJ6DIHWWKHVHFUHWDULDWRIZKLFKLVKHOGE,1 7KLV(XURSHDQ6WDQGDUGVKDOOEHJLYH

10、QWKHVWDWXVRIDQDWLRQDOVWDQGDUGHLWKHUESXEOLFDWLRQ RIDQLGHQWLFDOWHWRUEHQGRUVHPHQWDWWKHODWHVWE-XODQGFRQIOLFWLQJQDWLRQDO VWDQGDUGVVKDOOEHZLWKGUDZQDWWKHODWHVWE-XO 7KLV(XURSHDQ6WDQGDUGKDVEHHQSUHSDUHGXQGHUDPDQGDWHJLYHQWR&(1EWKH(XURSHDQ &RPPLVVLRQDQGWKH(XURSHDQ)UHH7UDGH$VVRFLDWLRQDQGVXSSRUWVHVVHQWLDOUHTXLUHP

11、HQWVRI (8LUHFWLYHV )RUUHODWLRQVKLSZLWK(8LUHFWLYHVVHHLQIRUPDWLYH$QQH=$ZKLFKLVDQLQWHJUDOSDUWRI WKLVVWDQGDUG $FFRUGLQJWRWKH&(1&(1(/(&,QWHUQDO5HJXODWLRQVWKHQDWLRQDOVWDQGDUGVRUJDQLDWLRQV RIWKHIROORZLQJFRXQWULHVDUHERXQGWRLPSOHPHQWWKLV(XURSHDQ6WDQGDUG$XVWULD%HOJLXP &HFK5HSXEOLFHQPDUN)LQODQG)UDQFH*HUPDQ*UHH

12、FH,FHODQG,UHODQG,WDO /XHPERXUJ1HWKHUODQGV1RUZD3RUWXJDO6SDLQ6ZHGHQ6ZLWHUODQGDQGWKH8QLWHG .LQJGRP 7KHIXOOOLVWRISDUWVRI(1 LVJLYHQEHORZ (1 ,QGXVWULDOWKHUPRSURFHVVLQJHTXLSPHQW 3DUW &RPPRQVDIHWUHTXLUHPHQWVIRULQGXVWULDOWKHUPRSURFHVVLQJHTXLSPHQW 3DUW 6DIHWUHTXLUHPHQWVIRUFRPEXVWLRQDQGIXHOKDQGOLQJVVWHPV 3DUW

13、6DIHWUHTXLUHPHQWVIRUWKHJHQHUDWLRQDQGXVHRIDWPRVSKHUHJDVHV 3DUW 3DUWLFXODUVDIHWUHTXLUHPHQWVIRUKRWGLSJDOYDQLLQJWKHUPRSURFHVVLQJ HTXLSPHQW 3DUW 3DUWLFXODUVDIHWUHTXLUHPHQWVIRUVDOWEDWKWKHUPRSURFHVVLQJHTXLSPHQW 3DUW 3DUWLFXODUVDIHWUHTXLUHPHQWVIRUPDWHULDOPHOWLQJUHPHOWLQJDQGOLTXLG SKDVHPDLQWDLQLQJWKHUPRSURFH

14、VVLQJHTXLSPHQW 3DUW 3DUWLFXODUVDIHWUHTXLUHPHQWVIRUYDFXXPWKHUPRSURFHVVLQJHTXLSPHQW 3DUW 3DUWLFXODUVDIHWUHTXLUHPHQWVIRUTXHQFKLQJHTXLSPHQW $QQHHV$DQG=$DUHLQIRUPDWLYH3DJH (1 %6, ,17528&7,21 (1*HQHUDO6DIHW5HTXLUHPHQWVFRQWDLQVWKHFRPPRQVDIHWSURYLVLRQVDQGGHYLFHV IRUDOOWSHVRILQGXVWULDOWKHUPRSURFHVVLQJHTXLSPH

15、QW7KLVSDUWRIWKHVWDQGDUGGHWDLOVLQ DGGLWLRQWKRVHHWUDVDIHWUHTXLUHPHQWVZKLFKQHHGVSHFLDODWWHQWLRQDJDLQVWWKHHTXLSPHQW OLVWHGLQWKHVFRSH 7KLV(XURSHDQ6WDQGDUGLVDWSH&VWDQGDUGDVGHILQHGLQ(1 7KHHWHQWWRZKLFKKDDUGVDUHFRYHUHGLVLQGLFDWHGLQWKHVFRSHRIWKLVVWDQGDUG 6&23( 7KLVSDUWRI(1JLYHVWKHVSHFLILFKDDUGVDQGVDIHWUHTXLUH

16、PHQWVWKDWVKDOOEHSURYLGHG EWKHPDQXIDFWXUHUIRUKRWGLSLQGXVWULDOEDWFKDQGWKHEDWKRIFRQWLQXRXVJDOYDQLLQJ WKHUPRSURFHVVLQJHTXLSPHQWZKHWKHULWLVXVHGDVDQLQGHSHQGHQWXQLWRUDQLQWHJUDWHGSDUWRI DSODQW 7KLVSDUWRI(1GRHVQRWGHDOZLWKWKHULVNVDULVLQJIURPDQFRPSRQHQWKDQGOLQJ HTXLSPHQWIRUWKHGLSSURFHVVRUIRUWKHDVVRFLDWHGSURWHF

17、WLYHPHDVXUHV 7KLVSDUWRI(1GRHVQRWFRYHUWKHKDQGOLQJVWRUDJHWUDQVSRUWGLVSRVDOWUDQVIHURU UHJHQHUDWLRQRIWKHLQFDQGWKHSURFHVVHGPDWHULDORXWVLGHWKHOLPLWVRIWKHHTXLSPHQW 7KLVSDUWRI(1DSSOLHVQRWRQOWRWKHQRUPDORSHUDWLRQRIWKHHTXLSPHQWEXWDOVRWRWKH VDIHWRISHUVRQQHODQGSURSHUWLQWKHHYHQWRIDEQRUPDORSHUDWLRQDQGZKHQIRUHVHHDE

18、OH IDXOWVRFFXU (DPSOHVRIKRWGLSJDOYDQLLQJHTXLSPHQWDUHVKRZQLQ)LJXUHDQG)LJXUH 127( 7KHUHDUHPDQYDULDWLRQVLQWKHGHVLJQRIJDOYDQLLQJHTXLSPHQW2QOWZR HDPSOHVRIWKHYDULRXVWSHVDUHJLYHQLQWKLVWHW 1250$7,9(5()(5(1&(6 7KLV(XURSHDQ6WDQGDUGLQFRUSRUDWHVEGDWHGRUXQGDWHGUHIHUHQFHVSURYLVLRQVIURPRWKHU SXEOLFDWLRQV7KHVHQRUPD

19、WLYHUHIHUHQFHVDUHFLWHGDWWKHDSSURSULDWHSODFHVLQWKHWHWDQGWKH SXEOLFDWLRQVDUHOLVWHGKHUHDIWHU)RUGDWHGUHIHUHQFHVVXEVHTXHQWDPHQGPHQWVWRRUUHYLVLRQV RIDQRIWKHVHSXEOLFDWLRQVDSSOWRWKLV(XURSHDQ6WDQGDUGRQOZKHQLQFRUSRUDWHGLQLWE DPHQGPHQWRUUHYLVLRQ)RUXQGDWHGUHIHUHQFHVWKHODWHVWHGLWLRQRIWKHSXEOLFDWLRQUHIHUUHGWR DSS

20、OLHV3DJH (1 %6, (1 5HVSLUDWRUSURWHFWLYHGHYLFHV6HOIFRQWDLQHGRSHQFLUFXLWFRPSUHVVHGDLU EUHDWKLQJDSSDUDWXV5HTXLUHPHQWVWHVWLQJPDUNLQJ (1 3HUVRQDOHHSURWHFWLRQ6SHFLILFDWLRQV (1 6DIHWRIPDFKLQHU%DVLFFRQFHSWVJHQHUDOSULQFLSOHVIRUGHVLJQ 3DUW%DVLFWHUPLQRORJPHWKRGRORJ (1 6DIHWRIPDFKLQHU%DVLFFRQFHSWVJHQHUDOSULQFLS

21、OHVIRUGHVLJQ 3DUW7HFKQLFDOSULQFLSOHVDQGVSHFLILFDWLRQV (1 6SHFLILFDWLRQIRUVDIHWIRRWZHDUIRUSURIHVVLRQDOXVH (1 6SHFLILFDWLRQIRUSURWHFWLYHIRRWZHDUIRUSURIHVVLRQDOXVH (1 3URWHFWLYHFORWKLQJIRUILUHILJKWHUV5HTXLUHPHQWVDQGWHVWPHWKRGVIRU SURWHFWLYHFORWKLQJIRUILUHILJKWLQJ (1 3URWHFWLYHFORWKLQJIRULQGXVWULDOZRUNH

22、UVHSRVHGWRKHDWHFOXGLQJILUH ILJKWHUVDQGZHOGHUVFORWKLQJ (1 6DIHWRIPDFKLQHU(UJRQRPLFGHVLJQSULQFLSOHV3DUW7HUPLQRORJDQG JHQHUDOSULQFLSOHV (1 ,QGXVWULDOWKHUPRSURFHVVLQJHTXLSPHQW3DUW&RPPRQVDIHWUHTXLUHPHQWV IRULQGXVWULDOWKHUPRSURFHVVLQJHTXLSPHQW (1 ,QGXVWULDOWKHUPRSURFHVVLQJHTXLSPHQW3DUW6DIHWUHTXLUHPHQWVIRU

23、 FRPEXVWLRQDQGIXHOKDQGOLQJVVWHPV SU(1 6DIHWRIPDFKLQHU+XPDQSKVLFDOSHUIRUPDQFH 3DUW0DQXDOKDQGOLQJRIPDFKLQHUDQGFRPSRQHQWSDUWVRIPDFKLQHU SU(1 6DIHWRIPDFKLQHU+XPDQSKVLFDOSHUIRUPDQFH3DUW5HFRPPHQGHG IRUFHOLPLWVIRUPDFKLQHURSHUDWLRQ (1 6DIHWRIPDFKLQHU7HUPLQRORJ (1 6DIHWRIPDFKLQHU(YDOXDWLRQRIWKHHPLVVLRQRIDLUE

24、RUQHKDDUGRXV VXEVWDQFHV3DUW&DSWXUHHIILFLHQFRIDQHKDXVWVVWHP7UDFHUPHWKRG SU(1 )RXQGUPDFKLQHU6DIHWUHTXLUHPHQWVIRUDEUDVLYHEODVWLQJHTXLSPHQW (1 6DIHWRIPDFKLQHU(OHFWULFDOHTXLSPHQWRIPDFKLQHV3DUW*HQHUDO UHTXLUHPHQWV,(& (1 6DIHWRIPDFKLQHU,QGLFDWLRQPDUNLQJDQGDFWXDWLRQ3DUW5HTXLUHPHQWV IRUYLVXDODXGLWRUDQGWDFWLO

25、HVLJQDOV,(&3DJH (1 %6, (),1,7,216 )RUWKHSXUSRVHVRIWKLVVWDQGDUGWKHGHILQLWLRQVJLYHQLQ(1DSSO $GGLWLRQDOGHILQLWLRQVVSHFLILFDOOQHHGHGIRUWKLVVWDQGDUGDUHDGGHGEHORZ +RWGLSJDOYDQLLQJHTXLSPHQW %DWFKSURFHVV (TXLSPHQWZKLFKPHOWVDQGRUFRQWDLQVLQFRULQFDOORLQWRZKLFKPHWDOOLFFRPSRQHQWVDUH GLSSHGRULPPHUVHGIRUDSUHGHWHUP

26、LQHGWLPHLQWHUYDOWRFRDWWKHPSDUWLDOORUIXOOLQLQFRU LQFDOOR 7KLVHTXLSPHQWPDLQFOXGHIRUHDPSOH - PHFKDQLFDOKDQGOLQJVVWHPV - KHDWLQJVVWHPV - FRROLQJVVWHPV - HQYLURQPHQWDOFRQWUROVVWHPV - HOHFWULFDODQGFRQWUROVVWHPV .HWWOH &RQWDLQHUIRUWKHJDOYDQLLQJPDWHULDO RXEOHLSSLQJ 3URFHVVZKHUHEWKHFRPSRQHQWLVLPPHUVHGWZLFHLQ

27、WRWKHEDWK &RPSRQHQWV %DWFKSURFHVV LVFUHWHZRUNSLHFHVZKLFKDUHLPPHUVHGLQWKHLQFLQFDOOR LSSURFHVV :LUHVWULSRUVLPLODUFRQWLQXRXVPDWHULDOZKLFKLVSURFHVVHGWKURXJKWKHLQFLQFDOOREDWK /,672)+$=$56 $QDVVHVVPHQWRIWKHIRUHVHHDEOHULVNVDULVLQJIURPWKHXVHRIWKHLQGXVWULDOWKHUPRSURFHVVLQJ HTXLSPHQWKDVEHHQFDUULHGRXWZKHQWKLVV

28、WDQGDUGZDVHODERUDWHG 7KHFODXVHKDVEHHQFRQGHQVHGLQWRDWDEOHVHH7DEOH,WVXPPDULHVWKRVHDUHDVZKLFK UHTXLUHFRQVLGHUDWLRQEWKHPDQXIDFWXUHU)RUHDVHRIUHIHUHQFHWKHWDEOHLQGLFDWHVWKHQHHG IRUVDIHWIHDWXUHVRULQVWUXFWLRQVLQFROXPQV7KHWDEOHVKDOORQOEHXVHGLQFRQMXQFWLRQZLWK FODXVHVDQGZKHUHIXUWKHUGHWDLOLVJLYHQ 7DEOHVKRZVWKHKD

29、DUGKDDUGRXVVLWXDWLRQDQGSUHYHQWDWLYHPHDVXUHVDQGYHULILFDWLRQ PHDQVLGHQWLILHGIRUWKHHTXLSPHQWWSHGHVFULEHGLQWKLVSDUWWRWKLVVWDQGDUG3DJH (1 %6, 7DEOH /LVWRIKDDUGVKDDUGRXVVLWXDWLRQVDQGSUHYHQWDWLYHPHDVXUHV ,WHP +DDUG +DDUGRXVVLWXDWLRQV 3UHYHQWDWLYHPHDVXUHV 5HIHUHQFHV 9HULIL FDWLRQ PHDQV 0HFKDQLFDODSSOLHVWRED

30、WFKDQGGLSSURFHVVHV 3URYLGHVDIHWGHYLFHVIRU LQWHUUXSWLQJWKHPRYHPHQW RIWKHFKDUJLQJHTXLSPHQW ZKHQIDLOXUHRIWKH HTXLSPHQWRFFXUV (1 (1 (1 GH DQG 3URYLGHDGHYLFHRQWKH URSHWKDWSUHYHQWVWKHURSH ORRVHQLQJ (1 &UXVKLQJ VKHDULQJ $FFLGHQWDOGHVFHQWRIWKHFKDUJLQJ HTXLSPHQW $QPDQXDOFRQWUROLQXVH VKDOOEHGHVLJQHGWR RYHUULG

31、HDQOLQNHG DXWRPDWLFFRQWURO SU(1 3DUW 3URYLGHVXLWDEOHVFUHHQV G %UHDNDJHRIOLIWLQJFKDLQURSHRU DXLOLDUHTXLSPHQW $SSURSULDWHVOLQJLQJ PHWKRGV 7KHUPDO $FFLGHQWLDOLQWURGXFWLRQRU DFFLGHQWDOVSLOODJHRIOLTXLGVLQRU RQWRWKHOLTXLGEDWK 7KHLQVWUXFWLRQKDQGERRN VKRXOGLQFOXGHWKHIROORZLQJ VXJJHVWLRQV 3HUVRQDO3URWHFWLRQ

32、(TXLSPHQWSURYLVLRQ &RUUHFWILUHHWLQJXLVKHUV D 3URYLVLRQRIZDUQLQJVLJQV :KHQWKHSURFHVVUHTXLUHVLW PHDVXUHVFDQLQFOXGH 2SHUDWLRQVVWHPVWR LQFOXGHGULQJRI FRPSRQHQWV (MHFWLRQRIPROWHQPHWDOIURP HYROXWLRQRIVWHDPRUJDVHV 7UDLQLQJRIRSHUDWRUV FRQWLQXHG VHH1RWHWRFODXVHIRUHSODQDWLRQRIQXPEHUV3DJH (1 %6, 7DEOHFRQWLQXHG

33、 ,WHP +DDUG +DDUGRXVVLWXDWLRQV 3UHYHQWDWLYHPHDVXUHV 5HIHUHQFHV 9HULIL FDWLRQ PHDQV 7KHLQVWUXFWLRQKDQGERRN VKRXOGLQFOXGHWKHIROORZLQJ VXJJHVWLRQV &RPSRQHQWGHVLJQ 7UDLQLQJRIRSHUDWRUV 3HUVRQDO3URWHFWLRQ (TXLSPHQWSURYLVLRQ $FFLGHQWLDOLQWURGXFWLRQRIJDVHV LQWRWKHEDWKEOLTXLGRUGUDJJHG LQWRWKHEDWKEFRPSRQHQWV

34、(MHFWLRQRIPROWHQPHWDOIURPEDWK &RUUHFWILUHHWLQJXLVKHUV D 7KHLQVWUXFWLRQKDQGERRN VKRXOGLQFOXGHWKHIROORZLQJ VXJJHVWLRQV 7UDLQLQJRISHUVRQQHO 3HUVRQDO3URWHFWLYH (TXLSPHQWSURYLVLRQ 0DLQWHQDQFHKRXVHNHHSLQJ 2YHUIORZRUVSLOODJHRIPROWHQ PHWDO 2EVHUYDWLRQRIOHYHODQG YROXPHRIFRPSRQHQWWREH FKDUJHG ,QVWUXFWLRQKDQGE

35、RRN 0DLQWHQDQFHKRXVHNHHSLQJ 5HJXODUFKHFNRIEDWKIRU FRQGLWLRQ 7DEOH /RVVHVGXHWROHDNDJHRIPROWHQ LQFWKURXJKEUHDNDJHRIEDWK FRQWDLQHU :KHUHQHFHVVDUSURYLGH SURWHFWLRQZLWKEDUULHUVRU VFUHHQV DQG HVLJQSDUWLFXODUO FKDUJLQJDUHDHJEDUULHUV VDIHJXDUGV 3URYLVLRQRIZDUQLQJVLJQV 7KHLQVWUXFWLRQKDQGERRN VKRXOGLQFOXGHWKH

36、IROORZLQJ VXJJHVWLRQV )DOOLQJLQWRPROWHQPHWDO 3HUVRQDO3URWHFWLRQ(TXLSPHQW HJQRQVOLSIRRWZHDU FRQWLQXHG3DJH (1 %6, 7DEOHFRQFOXGHG ,WHP +DDUG +DDUGRXVVLWXDWLRQV 3UHYHQWDWLYHPHDVXUHV 5HIHUHQFHV 9HULIL FDWLRQ PHDQV HVLJQWRHQVXUHIDLOVDIH FRQGLWLRQVSUHYDLORUSURYLGH DXWRPDWLFVKXWGRZQGHYLFHV 7KHLQVWUXFWLRQKDQ

37、GERRN VKRXOGLQFOXGHWKHIROORZLQJ VXJJHVWLRQV 7UDLQLQJRIRSHUDWRUV %UHDNDJHRISURWHFWLRQWXEHVRI WKHUPRFRXSOHVLQWHUQDODQGRU HWHUQDO =LQFDQGRULQFDOORRYHUKHDWV 5HDFWLRQEHWZHHQWKHPDWHULDORI WKHNHWWOHDQGWKHPROWHQLQFRU LQFDOOROHDGLQJWROHDNDJH 0DLQWHQDQFHKRXVNHHSLQJ 0DWHULDOVDQG6XEVWDQFHV HVLJQ 3URYLGHDQHIIHFW

38、LYH YHQWLODWLRQVVWHP DQG 3HUVRQDO3URWHFWLYH (TXLSPHQWSURYLVLRQ 0DLQWHQDQFHKRXVHNHHSLQJ ,QKDODWLRQRIIXPHV 7UDLQLQJRISHUVRQQHO 1HJOHFWLQJHUJRQRPLFSULQFLSOHV 8QKHDOWKSRVWXUHRUHFHVVLYH HIIRUWVFDXVLQJLPSDLUHG MXGJHPHQWRUSRRUYLVLELOLWGXULQJ FKDUJLQJRUGLVFKDUJLQJ 7KHHTXLSPHQWVKDOOEH GHVLJQHGLQVXFKDZDWKDW WKHUHLVQRKLQGUDQFHWR WHFKQLFDODLGVDQGSRVVLEOLOLW IRUJRRGZRUNLQJSRVWXUHV DQG