BS EN 993-11-2007 Methods of test for ndense shaped nrefractory products - nPart 11 Determination of resistance to nthermal shock《致密成型耐火制品的检验方法 第11部分 耐热冲击性的测定》.pdf

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2、art 11: Determination of resistance to thermal shockThe European Standard EN 993-11:2007 has the status of a British StandardICS 81.080Methods of test for dense shaped refractory products BRITISH STANDARDBS EN 993-11:2007BS EN 993-11:2007Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 27/02/2

3、008 05:42, Uncontrolled Copy, (c) BSIThis British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 January 2008 BSI 2008ISBN 978 0 580 58844 0Amendments/corrigenda issued since publicationDate Commentscontract. Users are responsible for its correct appl

4、ication.Compliance with a British Standard cannot confer immunity from legal obligations.National forewordThis British Standard is the UK implementation of EN 993-11:2007. It supersedes DD CEN/TS 993-11:2003 which is withdrawn.The UK participation in its preparation was entrusted to Technical Commit

5、tee RPI/1, Refractory products and materials.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 993-11December 2007ICS 81.08

6、0 Supersedes CEN/TS 993-11:2003 English VersionMethods of test for dense shaped refractory products - Part 11:Determination of resistance to thermal shockProduits rfractaires faonns denses - Partie 11:Dtermination de la rsistance au choc thermiquePrfverfahen fr dichte geformte feuerfeste Erzeugnisse

7、 -Teil 11: Bestimmung der TemperaturwechselbestndigkeitThis European Standard was approved by CEN on 15 November 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without an

8、y alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by

9、 translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germ

10、any, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGMana

11、gement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 993-11:2007: ELicensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 27/02/2008 05:42, Uncontrolled Copy, (c) BSIEN 993-11:2007 (

12、E) 2 Contents Page Foreword3 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions .6 4 Principle6 4.1 Method A.6 4.2 Method B.6 5 Apparatus .7 6 Test pieces .7 6.1 Number of test pieces .7 6.2 Preparation of test pieces.7 7 Procedure .8 7.1 Heating8 7.2 Cooling8 7.3 Measurement

13、8 8 Expression of results 9 8.1 Method A.9 8.2 Method B.9 9 Test report 9 Bibliography 11 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 27/02/2008 05:42, Uncontrolled Copy, (c) BSIEN 993-11:2007 (E) 3 Foreword This document (EN 993-11:2007) has been prepared by Technical Committee CEN/TC 18

14、7 “Refractory products and materials”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2008, and conflicting national standards shall be withdrawn at

15、the latest by June 2008. This document supersedes CEN/TS 993-11:2003. EN 993 Methods of test for dense shaped refractory products consists of 20 Parts: Part 1: Determination of bulk density, apparent porosity and true porosity Part 2: Determination of true density Part 3: Test methods for carbon-con

16、taining refractories Part 4: Determination of permeability to gases Part 5: Determination of cold crushing strength Part 6: Determination of modulus of rupture at ambient temperature Part 7: Determination of modulus of rupture at elevated temperatures Part 8: Determination of refractoriness-under-lo

17、ad Part 9: Determination of creep in compression Part 10: Determination of permanent change in dimensions on heating Part 11: Determination of resistance to thermal shock Part 12: Determination of pyrometric cone equivalent (refractoriness) Part 13: Specification for pyrometric reference cones for l

18、aboratory use Part 14: Determination of thermal conductivity by the hot-wire (cross-array) method Part 15: Determination of thermal conductivity by the hot-wire (parallel) method Part 16: Determination of resistance to sulfuric acid Part 17: Determination of bulk density of granular materials by the

19、 mercury method with vacuum Part 18: Determination of bulk density of granular materials by the water method with vacuum Part 19: Determination of thermal expansion by a differential method Part 20: Determination of resistance to abrasion at ambient temperature Licensed Copy: Wang Bin, ISO/EXCHANGE

20、CHINA STANDARDS, 27/02/2008 05:42, Uncontrolled Copy, (c) BSIEN 993-11:2007 (E) 4 According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denm

21、ark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 27/02/

22、2008 05:42, Uncontrolled Copy, (c) BSIEN 993-11:2007 (E) 5 Introduction Thermal shock of refractory materials used in furnaces is influenced by three main factors: brick dimensions; heating/cooling conditions; material properties. Thermal shock tests are usually intended to test material properties.

23、 This is done by standardizing brick dimensions and heating conditions through which a relative order of the quality of different types of bricks can be established. However, in case of thermal shock, this can lead to complications in the field of engineering. The major complication is that, dependi

24、ng on the type of heating conditions, various material properties are involved. This can be best illustrated on the basis of thermal stress parameters, which are a measure for critical crack initiation. Table 1 Type of heating condition Hot face condition Stress parameter Example sudden temperature

25、jump / filling of metallurgical vessels constant heat flow into brick . / Furnace preheating constant heating rate /(. cp) . / Controlled preheating where maximum allowable deformation; coefficient of expansion; thermal conductivity; bulk density; cpspecific heat. Licensed Copy: Wang Bin, ISO/EXCHAN

26、GE CHINA STANDARDS, 27/02/2008 05:42, Uncontrolled Copy, (c) BSIEN 993-11:2007 (E) 6 1 Scope This European Standard describes two alternative methods for determining the resistance to thermal shock of dense shaped refractory materials by an air quenching method, which proved to give the most reliabl

27、e results when compared with the behaviour of refractories in furnace linings. Method B can also be applied to unshaped refractory materials. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited

28、 applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 993-6, Methods of test for dense shaped refractory products - Part 6: Determination of modulus of rupture at ambient temperature 3 Terms and definitions For the purposes of this Eur

29、opean Standard, the following terms and definitions apply. 3.1 thermal-shock resistance resistance of refractory shapes to damage caused by sudden temperature changes between 950 C and room temperature caused by air blowing 3.2 measure of thermal-shock resistance for method A the number of quench cy

30、cles withstood under the test conditions, and for method B the residual cold modulus of rupture (MOR) and residual sonic velocity after 5 quench cycles under the conditions of the test 4 Principle 4.1 Method A The test piece is homogeneously heated to 950 C in an electric furnace then removed, place

31、d on a steel plate and exposed to blowing air. After quenching, the test piece is subjected to a stress of 0,3 MPa in a bending machine. This cycle is repeated until failure of the test piece occurs. The resistance to thermal shock is defined by the number of cycles withstood by the test piece befor

32、e breaking. 4.2 Method B The test piece is homogeneously heated to 950 C in an electric furnace then removed, placed on a steel plate and exposed to blowing air. After quenching this is repeated 4 times. After cooling down, the residual cold MOR and the residual sonic velocity are determined. The re

33、sistance to thermal shock is defined by the percentage residual MOR and residual sonic velocity related to the MOR and sonic velocity of non-quenched test pieces. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 27/02/2008 05:42, Uncontrolled Copy, (c) BSIEN 993-11:2007 (E) 7 NOTE Sonic resona

34、nce frequency can also be measured but can give different results. For both method A and method B, other quenching temperatures may be agreed upon by the parties concerned and shall be noted in the test report. 5 Apparatus 5.1 Electrically heated furnace, capable of maintaining a temperature of 950

35、C 25 C. 5.2 Thermocouple, for use at temperatures in excess of 1 000 C. 5.3 Drying oven. 5.4 Heating cabinet, for preheating at 250 C to 300 C. 5.5 Blowing device, with a 8 mm diameter nozzle of 5 mm length. 5.6 Equipment for measuring the cold MOR in accordance with EN 993-6. 5.7 Steel plate, 400 m

36、m x 250 mm x 20 mm, with pins to locate the test piece under the air-blast; depending on the dimensions of the test-piece, the pins are located in such a manner that the air jet blows at the intersection of the diagonals of the test-piece on cooling. 5.8 Equipment for measuring the sonic velocity NO

37、TE Equipment for measuring the sonic velocity in refractories is commercially available and should be used in accordance with the manufacturers instructions. 5.9 Insulated iron tongs for handling the test piece after heating 6 Test pieces 6.1 Number of test pieces 6.1.1 Method A Unless a different n

38、umber of test pieces has been agreed upon, one test piece shall be taken from each item. 6.1.2 Method B Unless a different number of test pieces has been agreed upon, four test pieces shall be used. Two test pieces are used for the determination of the cold MOR before testing, MORn. The other two te

39、st pieces are used for the thermal shock test. For all four test pieces, determine the sonic velocity, SVn, axially in length of the test pieces before testing. 6.2 Preparation of test pieces 6.2.1 Shape For method A the test pieces shall have the dimensions of a quarter-standard brick, i.e. 114 mm

40、x 64 mm x 64 mm. For method B the test pieces shall have the dimensions of a half-standard brick, i.e. 230 mm x 64 mm x 54 mm. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 27/02/2008 05:42, Uncontrolled Copy, (c) BSIEN 993-11:2007 (E) 8 They shall be sawn or ground from bricks. NOTE The us

41、e of other shapes may be agreed by the parties, but the results will not be directly comparable with those obtained using the test pieces stated above. The test pieces shall be prepared with care so that the brick texture is not damaged. The location within the bricks from which the test pieces are

42、to be taken shall be agreed upon. 6.2.2 Drying of the test pieces Dry the test pieces at 110 C 5 C to constant mass. Constant mass is obtained when the change in mass after two successive periods of 1 h drying, is not more than 0,1 %. Protect the test pieces from moisture before testing. 7 Procedure

43、 7.1 Heating 7.1.1 Place the test pieces on one of their long faces, i.e. for method B on a 230 mm x 64 mm face, into a heating cabinet pre-heated to 250 C and 300 C and keep them at this temperature for at least 4 h. 7.1.2 Put the test pieces into the furnace at 950 C 25 C. The temperature of the f

44、urnace is measured with a thermocouple positioned over the centre of the basal area of the furnace approximately 20 mm above the test pieces. Immediately after the door of the furnace has been closed, the temperature should not be less than 750 C. Keep the samples in the furnace until they are evenl

45、y heated. 7.2 Cooling Remove a test piece as quickly as possible from the furnace using insulated iron tongs and place its long face on the steel plate, taking care that the nozzle of the air-blowing device and the centre of the upper face are aligned, with the help of the locating pins. The distanc

46、e between the nozzle and the test piece shall be 100 mm. Blow compressed air on the test piece for five minutes, ensuring that the pressure immediately before the nozzle is constant and equal to 0,1 MPa 0,01 MPa. Be sure that the compressed air is at room temperature and does not contain moisture li

47、kely to concentrate in droplets. Always expose the same face of the test piece to the blast. NOTE If conditions remain in accordance with 7.1 and 7.2, more than one test-piece can be simultaneously or successively tested. Should it be necessary to interrupt the test, the test pieces shall be maintai

48、ned in the heating cabinet at 250 C to 300 C after the last quenching. When testing is resumed, the test pieces shall be placed immediately in the furnace at 950 C 25 C. 7.3 Measurement 7.3.1 Method A 7.3.1.1 After quenching, the test piece is submitted to a bending strength of 0,3 MPa 0,05 MPa grad

49、ually and without shock. 7.3.1.2 The distance between supports shall be 100 mm. The thrust column and the supports shall have a radius of 5 mm. NOTE If the test piece breaks, the test is completed. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 27/02/2008 05:42, Uncontrolled Copy, (c) BSIEN 993-11:2007 (E) 9 7.3.1.3 If the test piece withstands the bending stress, place it again into the furnace at 950 C and start the same cycle. Continue the test until the test piece breaks in the bending test or