BS EN 10031-2003 Semi finished products for forging Tolerances on dimensions shape and mass《锻造用半成品 形状 质量和尺寸规格公差》.pdf

1、BRITISH STANDARD BS EN 10031:2003 Semi finished products for forging Tolerances on dimensions shape and mass The European Standard EN 10031:2003 has the status of a British Standard ICS 77.140.85 BS EN 10031:2003 This British Standard was published under the authority of the Standards Policy and Str

2、ategy Committee on 27 March 2003 BSI 27 March 2003 ISBN 0 580 41478 7 National foreword This British Standard is the official English language version of EN 10031:2003. The UK participation in its preparation was entrusted by Technical Committee ISE/73, Steel for pressure purposes, to Subcommittee I

3、SE/73/3, Steel forgings for pressure purposes, which has the responsibility to: A list of organizations represented on this subcommittee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this docu

4、ment may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract.

5、 Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for ch

6、ange, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 8, an inside back cover and a back cover. The BSI copyright da

7、te displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsEUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM EN10031 March2003 ICS77.140.85 Englishversion SemifinishedproductsforforgingTolerancesondimensions shapeandmass Demiprod

8、uitspourforgeageTolrancessurdes dimensions,laformeetlamasse HalbzeugzumSchmiedenGrenzabmae, FormtoleranzenundGrenzabweichungenderMasse ThisEuropeanStandardwasapprovedbyCENon28November2002. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEurope a

9、n Standardthestatusofanationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcernings uchnational standardsmaybeobtainedonapplicationtotheManagementCentreortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemad

10、ebytra nslation undertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheManagementCentrehasthesamestatusasthe official versions. CENmembersarethenationalstandardsbodiesofAustria,Belgium,CzechRepublic,Denmark,Finland,France,Germany,Greece, Hungary,Iceland,Ireland,Italy,Luxembourg,Malta,Ne

11、therlands,Norway,Portugal,Slovakia,Spain,Sweden,SwitzerlandandUn ited Kingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2003CEN Allrightsofexploitationinanyformandbyanymeansreserved worldwideforCENnatio

12、nalMembers. Ref.No.EN10031:2003EEN10031:2003(E) 2 Contents page Foreword3 1 Scope 4 2 Normativereferences 4 3 Termsanddefinitions. .4 4 Appearanceandsoundness .4 4.1 General4 4.2 Removalofsurfacedefects 4 5 Tolerancesondimensions 5 5.1 Tolerancesonsidesofthecrosssection .5 5.1.1 Rectangularsemifinis

13、hedproducts .5 5.1.2 Squareorcircularsemifinishedproducts . 5 5.2 Diagonaltolerances. 5 5.3 Lengthtolerances . .5 5.3.1 Deliveryinstandardlengths .5 5.3.2 Deliveryinfixedlengths. .5 6 Shapetolerances .6 6.1 Straightness .6 6.2 Twist6 7 Tolerancesonmass 6 7.1 Tolerancesonmassperunitlength 6 7.1.1 Cas

14、eofbillets. 6 7.1.2 Caseofbloomsandslabs .6 7.2 Toleranceonbatchquantities. .6 Bibliography 8EN10031:2003(E) 3 Foreword Thisdocument(EN10031:2003)hasbeenpreparedbyTechnicalCommitteeECISS/TC28“Steelforgings“,the secretariatofwhichisheldbyBSI. ThisEuropeanStandardshallbegiventhestatusofanationalstanda

15、rd,eitherbypublicationofanidenticaltextor byendorsement,atthelatestbySeptember2003,andconflictingnationalstandardsshallbewithdrawnatthe latestbySeptember2003. ItisbasedonandreplacesEURONORM31:1969. AccordingtotheCEN/CENELECInternalRegulations,thenationalstandardsorganizationsofthefollowing countries

16、areboundtoimplementthisEuropeanStandard:Austria,Belgium,CzechRepublic,Denmark,Finland, France,Germany,Greece,Hungary,Iceland,Ireland,Italy,Luxembourg,Malta,Netherlands,Norway,Portugal, Slovakia,Spain,Sweden,SwitzerlandandtheUnitedKingdom.EN10031:2003(E) 4 1Scope ThisEuropeanStandardspecifiesthetoler

17、ancesondimensions,shapeandmassforsemifinishedproducts intendedtoundergohotformingbyforging,i.e.blooms,slabsandbilletsmadeof: generalpurposesteels,inaccordancewithEN102501to4; steelsforpressurepurposes,inaccordancewithEN102221to5. Itdoesnotcoversemifinishedproductsintendedfordropforgingwhicharecovere

18、dbyEN102431. 2 Normativereferences ThisEuropeanStandardincorporatesbydatedorundatedreference,provisionsfromotherpublications.These normativereferencesarecitedattheappropriateplacesinthetextandthepublicationsarelistedhereafter.For datedreferences,subsequentamendmentstoorrevisionsofanyofthesepublicati

19、onsapplytothisEuropean Standardonlywhenincorporatedinitbyamendmentorrevision.Forundatedreferencesthelatesteditionofthe publicationapplies(includingamendments). EN10079:1992, Definitionofsteelproducts . 3 Termsanddefinitions ForthepurposesofthisEuropeanStandard,thetermsanddefinitionsgiveninEN10079:19

20、92apply. 4Appearance and soundness 4.1General Thesemifinishedproductsshallbesoundandfreefromdefectssuchassegregation,cracks,laminationsand otherimperfectionsthatprecludetheirintendeduse. 4.2Removalofsurfacedefects Surfacedefectsshallberemovedbydressinginordertoconformwith4.1.Dressingmaybecarriedoutb

21、ychipping and/orgrindingorbyanysuitablemethodproviding: theresultingdepressionforasinglefaceshallnotfallbelowavalueequaltoamaximumof2%ofthenominal sizeor3mm,whicheveristhegreater; inthecaseofremovalofdefectsfromvariousfacesofthesamecrosssection,theresidualtransverse dimensionsshallremainwithinthespe

22、cifiedtolerances; inordertoensureadequateblending,thewidthoftheremovedareashallbe 6timesitsdepthandthe resultingdepressionshallnotundercutthesurface.EN10031:2003(E) 5 5 Tolerancesondimensions 5.1Tolerancesonsidesofthecrosssection 5.1.1Rectangular semifinished products Thetolerancesonthespecifiedthic

23、kness tandthewidth bshallbe : a)specified thickness t 4%or3mm,whicheveristhegreater; b)specified width b 150mm:3%or3mm,whicheveristhegreater; 150mm:4,5mmor2%whicheveristhegreater. 5.1.2 Squareorcircularsemifinishedproducts Thetoleranceonthespecifiedsidelength aordiameter d shallbe: 150mm:3%or3mm,whi

24、cheveristhegreater; 150mm:4,5mmor2%whicheveristhegreater. 5.2Diagonaltolerances Thedifferencebetweenthetwodiagonalsofthesamesectionshallbe 6%ofthelargerofthetwodiagonalsfor semifinishedproductsofnominalwidth 200mm.Forwidersemifinishedproducts,thetoleranceshallbethe subjectofagreementatthetimeofenqui

25、ryandorder. 5.3Lengthtolerances 5.3.1 Deliveryinstandardlengths Ifstandardlengthsareordered,atoleranceof 1000mmshallapply.Semifinishedproductsshallhavealength 1000mmunlessagreedatthetimeofenquiryandorder. Inaddition,forsemifinishedproductsofnominalcrosssectionalarea 22 500mm 2 ,only10%(relativetothe

26、 massoftheorder)ofsemifinishedproductsshorterthanthevaluesindicatedispermittedperdelivery. Forsemifinishedproductsofnominalcrosssectionalarea22500mm 2 ,thepercentageofshortsemifinished productsshallbethesubjectofagreementatthetimeofenquiryandorder. 5.3.2 Deliveryinfixedlengths Iffixedlengthsareorder

27、ed,thefollowingtoleranceclassesapply: a) Normaltolerance,250mm; b) Tightenedtolerance,100mm; c) Reducedtolerance,50mm. Thetoleranceclassshallbespecifiedatthetimeoforder.Ifthereisnotoleranceindication,thenormaltolerance (250mm)applies.EN10031:2003(E) 6 Specialtoleranceslowerthanthosespecifiedina),b)o

28、rc)maybeagreedatthetimeofenquiryandorder.If agreedatthetimeofenquiryandorder,thetolerancemaybetotallypositiveortotallynegative. Inaddition,ifspecifiedatthetimeofenquiryandorder,20%ofthesemifinishedproductsshallbepermittedin submultiplesoftheservicelength;thetolerancesapplicabletotheseshortbarsareone

29、classtighterthanthose specifiedfortheorderedlength. 6 Shapetolerances 6.1Straightness Semifinishedproductsshallbedeliveredhotformedwithoutanyspecialstraightening.Thepermissibledeviations shallbe: inthecaseofbending,10mmpermetreuniformlydistributed(seeFigure1); inthecaseoflocaldeformationsorwaviness,

30、20mmpermetre(seeFigure2). Ifspecifiedatthetimeofenquiryandorder,specialstraighteningshallbecarriedout;thepermissibledeviations shallbelessthan4mmperm. Tolerancesondeformationoftheendsmaybeagreedatthetimeofenquiryandorder. 6.2Twist Squaresemifinishedproductsshallnothaveatwistanglegreaterthan4perm,wit

31、hamaximumof10for lengths 6mand15forgreaterlengths. Rectangularsemifinishedproductsshallnothaveatwistlikelytoadverselyaffecttheirapplication.Ifspecifiedat thetimeofenquiryandorder,thetolerancesspecifiedforsquaresemifinishedproductsalsoapplyforrectangular semifinishedproducts. 7 Tolerancesonmass 7.1To

32、lerancesonmassperunitlength 7.1.1 Caseofbillets Themassshallbebetween88%and100%inclusiveofthetheoreticalmassperunitlengthcorrespondingtothe nominalcrosssectionalarea(squareorrectangleofthecorrespondingdimensions). 7.1.2 Caseofbloomsandslabs Themassshallbebetween94%and100%inclusiveofthetheoreticalmas

33、sperunitlengthcorrespondingtothe nominalcrosssectionalarea(squareorrectangleofthecorrespondingdimensions). 7.2Toleranceonbatchquantities Tolerancesbetweenthetheoreticalmassandthedeliveredmassare: for a batch 5tons10%; forabatch5tons7%. 7.3 Widertolerancesthanthosespecifiedin 7.1and 7.2maybeagreedatt

34、hetimeofenquiryandorder.EN10031:2003(E) 7 Figure1Uniformlydistributeddeformation Key 1 Deviationfromstraightness Figure2LocaldeformationEN10031:2003(E) 8 Bibliography 1 EN102221,SteelforgingsforpressurepurposesPart1:Generalrequirementsforopendieforgings 2EN102222,SteelforgingsforpressurepurposesPart

35、2:Ferriticandmartensiticsteelswithspecified elevatedtemperatureproperties 3EN102223,SteelforgingsforpressurepurposesPart3:Nickelsteelswithspecifiedlowtemperature properties 4 EN102224,SteelforgingsforpressurepurposesPart4:Weldablefinegrainsteelswithhighproofstrength 5EN102225,Steelforgingsforpressur

36、epurposesPart5:Martensitic,austeniticandausteniticferritic stainlesssteels 6 EN102431,SteeldieforgingsTolerancesondimensionsPart1:Dropandverticalpressforgings 7 EN102501,OpendiesteelforgingsforgeneralengineeringpurposesPart1:Generalrequirements 8 EN102502,Opendiesteelforgingsforgeneralengineeringpur

37、posesPart2:Nonalloyqualityandspecial steels 9 EN102503,OpendiesteelforgingsforgeneralengineeringpurposesPart3:Alloyspecialsteels 10EN102504,OpendiesteelforgingsforgeneralengineeringpurposesPart4:StainlesssteelsblankBS EN 10031:2003 BSI 389 Chiswick High Road London W4 4AL BSI British Standards Insti

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