BS EN 10245-2-2011 Steel wire and wire products Organic coatings on steel wire PVC finished wire《钢丝及其制品 钢丝上的有机涂层 PVC精制线》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 10245-2:2011Steel wire and wire products Organic coatings on steel wirePart 2: PVC finished wireIncorporating corrigendum November 2011BS EN 10245-2:2011 BRITISH STANDARDNa

2、tional forewordThis British Standard is the UK implementation of EN 10245-2:2011.It supersedes BS EN 10245-2:2001 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee ISE/106, Wire Rod and Wire.A list of organizations represented on this committee can beobta

3、ined on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication.ISBN 978 0 580 77242 9ICS 25.220.60; 77.140.65Compliance with a British Standard cannot confer immunity fromlegal obligations.This

4、 British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 November 2011.Amendments issued since publicationDate Text affectedImplementation of CEN correction notice:reference year 2008 from EN 10245-1:2008deleted throughout The British Standards Institut

5、ion 201231 January 2012EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 10245-2 October 2011 ICS 25.220.60; 77.140.65 Supersedes EN 10245-2:2001English Version Steel wire and wire products - Organic coatings on steel wire - Part 2: PVC finished wire Fils et produits trfils en acier - Revtements

6、organiques sur fils dacier - Partie 2: Fils revtement de PVC Stahldraht und Drahterzeugnisse - Organische Beschichtungen auf Stahldraht - Teil 2: PVC beschichteter Draht This European Standard was approved by CEN on 17 September 2011. CEN members are bound to comply with the CEN/CENELEC Internal Reg

7、ulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN mem

8、ber. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.

9、CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia

10、, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN natio

11、nal Members. Ref. No. EN 10245-2:2011: E2 Contents Page Foreword 3Introduction .41 Scope 42 Normative references 53 Terms and definitions .54 Methods of application and classes of PVC coatings .65 Requirements and testing methods for the PVC coating material .65.1 Requirements .65.1.1 General 65.1.2

12、 The PVC organic coating composition 65.1.3 PVC organic coating material consistency .65.2 Test methods 76 Requirement and test on the PVC coating on wire 76.1 Requirements .76.2 Test methods 77 Performance requirements and testing methods for PVC coatings on wire .87.1 Performance requirements .87.

13、2 Test methods for performance appraisal 88 Retests 89 Inspection and quality assurance 8Bibliography 9BS EN 10245-2:2011 EN 10245-2:2011 (E)3 Foreword This document (EN 10245-2:2011) has been prepared by Technical Committee ECISS/TC 106 “Wire rod and wires”, the secretariat of which is held by AFNO

14、R. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2012, and conflicting national standards shall be withdrawn at the latest by April 2012. Attention is drawn to the possibility that some of

15、 the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 10245-2:2001. This standard is made up of the following parts: Part 1: General Rules; Part 2: PVC finished w

16、ire; Part 3: PE coated wire; Part 4: Polyester coated wire; Part 5: Polyamide coated wire. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Cz

17、ech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 10245-2:2011 EN 10245-2:2011 (E)4 Int

18、roduction This European Standard for organic coatings for steel wire covers the requirements of a general nature and applies also to coatings for which no specific requirements have been established in the subsequent parts of this standard. The subsequent parts of this standard deal more specificall

19、y with clearly defined coatings or groups of coatings. These coatings may have their own particular methods of application and their individual requirements which are specified in these parts of this standard, in other standards or in manufacturers data sheets. Because the standard specifies require

20、ments and tests not only for the coating but also for the coating material, it has proved not practical to put all the requirements in one clause and all the tests in another one. Following structure has been chosen in order to limit complexity and to facilitate the use. In writing this series of st

21、andards consideration has been given to the nomenclature and transformation of organic coating materials as applied to steel wire products. These organic coating materials may, on application to wire and by their integration into the finished wire product, change their characteristics and properties

22、. This standard specifies characteristics and tests not only for the organic coating but also for the coating materials both before and after their application to steel wire and wire products. In addition it specifies the requirements for performance levels and testing methods on organic coating mat

23、erial which have become an integral and permanent part of the finished wire product. Therefore it has proven not to be practical to put all requirements in one clause and all the tests in another one. To aid continuity and in order to limit complexity, the following structure has been chosen for thi

24、s standard: Clause 4 deals with the characteristics and testing methods of organic coating material as supplied by the manufacturer for the purposes of its application to the wire product. Tests described in this section are intended to be carried out by the organic coating material manufacturer or

25、the applicator before the coating operation. Clause 5 relates to the characteristics and testing methods for the “organic coating“ when the organic coating material has been applied to and has become an integral part of the finished wire. Consequently tests are intended to be in the main carried out

26、 by the coating “applicators“. Clause 6 defines the performance requirements and testing methods on the “organic coating“ of the finished wire product, and where this is not possible, tests will be carried out on “coated“ panels. 1 Scope Complementary to EN 10245-1, this European Standard specifies

27、the characteristics and requirements for steel wire and wire products coated with PVC. BS EN 10245-2:2011 EN 10245-2:2011 (E)5 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For u

28、ndated references, the latest edition of the referenced document (including any amendments) applies. EN 10021, General technical delivery conditions for steel products EN 10204, Metallic products Types of inspection documents EN 10245-1, Steel wire and wire products Organic coatings on steel wire Pa

29、rt 1: General rules EN ISO 527, (all parts) Plastics Determination of tensile properties EN ISO 868, Plastics and ebonite Determination of indentation hardness by means of a durometer (Shore hardness) (ISO 868:2003) EN ISO 1183-1, Plastics Methods for determining the density of non-cellular plastics

30、 Part 1: Immersion method, liquid pyknometer method and titration method (ISO 1183-1:2004) EN ISO 1183-2, Plastics Methods for determining the density of non-cellular plastics Part 2: Density gradient column method (ISO 1183-2:2004) EN ISO 1183-3, Plastics Methods for determining the density of non-

31、cellular plastics Part 3: Gas pyknometer method (ISO 1183-3:1999) EN ISO 2813, Paints and varnishes Determination of specular gloss of non-metallic paint films at 20, 60 and 85 (ISO 2813:1994, including Technical Corrigendum 1:1997) EN ISO 3668, Paints and varnishes Visual comparison of the colour o

32、f paints (ISO 3668:1998) EN ISO 4892-1, Plastics Methods of exposure to laboratory light sources Part 1: General guidance (ISO 4892-1:1999) EN ISO 4892-2, Plastics Methods of exposure to laboratory light sources Part 2: Xenon-arc lamps (ISO 4892-2:2006) EN ISO 4892-3, Plastics Methods of exposure to

33、 laboratory light sources Part 3: Fluorescent UV lamps (ISO 4892-3:2006) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 10245-1 and the following apply. 3.1 PVC coating coating on wire and wire products made from organic coating material consisting p

34、rimarily of vinylchloride homopolymer or copolymer obtained by various polymerisation process NOTE The coating material may also contain plasticisers, pigments, stabilisers, lubricants and other substances. The coating material is in the form of powder or granules BS EN 10245-2:2011 EN 10245-2:2011

35、(E)6 4 Methods of application and classes of PVC coatings The organic coating material shall be applied from granules by extrusion or from powders by the fluidised bed method or powder spraying. PVC coatings are classified on the basis of their method of application: either by extrusion or by fluidi

36、sed bed or powder spraying and on the basis of their degree of adherence to the base wire. Class1a: Wire with a PVC coating applied by direct extrusion onto the base wire. This process usually produces a non-adherent tube covering the wire. Class1b: Wire with PVC coating applied by extrusion and mad

37、e to adhere to the base wire by the use of a primer which may be thermally cured or by the use of organic glues. Class2a: PVC powder material applied by thermal fusion or electrostatic spray which is adherent to the base wire. Class2b: Wire that has been pretreated with a primer, thermally cured and

38、 then covered with a PVC powder applied thermally or electrostatically to give an adherent coating. 5 Requirements and testing methods for the PVC coating material 5.1 Requirements 5.1.1 General The requirements for the coating material are summarized in Table 1. 5.1.2 The PVC organic coating compos

39、ition The composition shall be agreed between manufacturer and the applicator and shall take account of the latters method of application. However the PVC organic coating material shall fulfil the requirements of this standard. The processing of the PVC coating material shall be at the manufacturers

40、 discretion. 5.1.3 PVC organic coating material consistency The manufacturer shall ensure that the organic coating material composition and its characteristics remain constant from batch to batch and unchanged from that as agreed at the time of ordering. The processing of the PVC coating material sh

41、all be at the manufacturers discretion. The manufacturer shall immediately notify the applicator of any subsequent change in the type and quantity of the constituent parts of the composition once this has been agreed between the two parties. At the request of the specifier/purchaser the presence of

42、certain elements may be limited. In any case, the compound shall be cadmium free. BS EN 10245-2:2011 EN 10245-2:2011 (E)7 5.2 Test methods The tests shall be performed in accordance with EN 10245-1 and Table 1 below. Table 1 Requirements and testing methods for PVC coating material Characteristics R

43、equirements Test methodsDensity 1,5 g/cm3 EN ISO 1183 Parts 1 to 3 Hardness (Shore) Min. 38 Scales D EN ISO 868 Tensile strength Min. 17 MPa EN ISO 527 (all parts) Elongation Min. 200 % EN ISO 527 (all parts) 6 Requirement and test on the PVC coating on wire 6.1 Requirements The coating requirements

44、 are summarized in Table 2. 6.2 Test methods Unless otherwise specified in this Part 2 the test methods shall be in accordance with EN 10245-1. An overview of the test methods is given in Table 2. Table 2 Requirements and testing methods for PVC coating on wire Characteristics Requirements Test meth

45、odsAppearance see EN 10245-1 Visual - With the naked eye Colour see product standard aEN ISO 3668 Gloss see product standard aEN ISO 2813 Coating thickness see product standard EN 10245-1 Concentricity of the coating 60 % minimum EN 10245-1 Adherence PVC class 1b or 2b 0 or 1 EN 10245-1 PVC class 2a

46、 3 or 4 Performance after accelerated artificial light exposure bSee product standard aEN ISO 4892-1 Xenon arc: EN ISO 4892-2 QUV (A) or QUV (B) light: EN ISO 4892-3 aIn the absence of a product specification the requirements shall be agreed at the time of enquiry and order. bISO samples of material

47、 of PVC coating can be used as in Table 1. BS EN 10245-2:2011 EN 10245-2:2011 (E)8 7 Performance requirements and testing methods for PVC coatings on wire 7.1 Performance requirements The coating shall satisfy the coating requirements as specified in EN 10245-1 and the provisions of this Part 2. Tab

48、le 3 gives an overview of these requirements. 7.2 Test methods for performance appraisal The conditions of the tests and testing cycles refer to the relevant clauses of EN 10245-1 and are completed with the specific provisions of this Part 2. Table 3 gives an overview of the most important test proc

49、edures. Table 3 Performance and requirements and testing methods for PVC coated wire Characteristics Requirements Test methodColour stability QUV (A): 2500 hr E:5 Xenon arc; EN ISO 4892-2 Artificial weathering To be agreed between the parties Xenon arc; EN ISO 4892-2 8 Retests The retest procedure shall be in accordance with the relevant clauses of EN 10021. 9 Inspection and quality assurance Inspection shall be in accordance with the procedures defined in