BS EN 12195-4-2003 Load restraint assemblies on road vehicles - Safety - Part 4 Lashing steel wire ropes《道路车辆上负荷系固组件 安全性 第4部分 捆绑钢丝绳》.pdf

1、BRITISH STANDARDBS EN 12195-4:2003Load restraint assemblies on road vehicles Safety Part 4: Lashing steel wire ropesThe European Standard EN 12195-4:2003 has the status of a British StandardICS 53.080; 55.180.99g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44

2、g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58Licensed Copy: Wang Bin, na, Fri Apr 14 08:41:51 BST 2006, Uncontrolled Copy, (c) BSIBS EN 12195-4:2003This British Standard was published under the authority of the Standards Policy and St

3、rategy Committee on 10 January 2006 BSI 10 January 2006ISBN 0 580 46564 0National forewordThis British Standard is the official English language version of EN 12195-4:2003. The UK participation in its preparation was entrusted to Technical Committee MHE/16, Load restraint assemblies, which has the r

4、esponsibility to:MHE/16 voted against this European standard for the following reasons. Clause 5.2.1 covers ropes with a fibre or steel core, whereas 5.6.1 refers to Table 1 which only covers ropes with a fibre core. MHE/16 attempted to have this omission corrected but was not successful. Users of t

5、his standard are recommended to exercise caution when this standard is applied to ropes having a steel core. In addition, BSI has been advised by the wire rope and lifting equipment industry of various editorial errors (which have arisen through the translation process) and readers are requested not

6、 to advise BSI of the details because MHE/16 intends to raise such matters when the standard has its first periodic review.A list of organizations represented on this committee can be obtained on request to its secretary.Cross-referencesThe British Standards which implement international or European

7、 publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online.This publication does not purport to include all th

8、e necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the

9、 interpretation, or proposals for change, and keep UK interests informed; monitor related international and European developments and promulgate them in the UK.Summary of pagesThis document comprises a front cover, an inside front cover, the EN title page, pages 2 to 19 and a back cover.The BSI copy

10、right notice displayed in this document indicates when the document was last issued.Amendments issued since publicationAmd. No. Date CommentsLicensed Copy: Wang Bin, na, Fri Apr 14 08:41:51 BST 2006, Uncontrolled Copy, (c) BSIEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 12195-4December 2003ICS

11、53.080; 55.180.99English versionLoad restraint assemblies on road vehicles - Safety - Part 4:Lashing steel wire ropesDispositifs darrimage des charges sur vhicules routiers -Scurit - Partie 4: Cbles darrimage en acierLadungssicherungseinrichtungen auf Straenfahrzeugen -Sicherheit - Teil 4: Zurrdraht

12、seileThis European Standard was approved by CEN on 21 November 2003.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical

13、 references concerning such nationalstandards may be obtained on application to the Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member i

14、nto its own language and notified to the Management Centre has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway

15、, Portugal, Slovakia, Spain, Sweden, Switzerland and UnitedKingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2003 CEN All rights of exploitation in any form and by any means reservedworldwi

16、de for CEN national Members.Ref. No. EN 12195-4:2003 ELicensed Copy: Wang Bin, na, Fri Apr 14 08:41:51 BST 2006, Uncontrolled Copy, (c) BSIEN 12195-4:2003 (E)2ContentspageForeword3Introduction .41 Scope 52 Normative references 53 Terms and definitions54 Hazards .95 Safety requirements 95.1 General95

17、.2 Construction of lashing steel wire ropes and flat lashing steel wire ropes 105.2.1 Wire ropes.105.2.2 Formation of eyes 105.2.3 Length .105.2.4 Lashing capacity (LC) for a single leg lashing steel wire rope .105.3 Tensioning devices115.4 Connecting components.115.5 Tension force indicator (option

18、al)115.6 Mechanical properties .115.6.1 Lashing capacity (LC)115.6.2 Proof force125.6.3 Breaking force (BF)126 Verification of safety requirements and type testing.136.1 General136.2 Test frequency136.3 Tensile testing of a lashing steel wire rope and flat lashing steel wire rope 137 Instructions fo

19、r use .148 Marking .149 Manufacturers certificate .14Annex A (normative) Hazards 15Annex B (normative) Specification for information for use and maintenance to be provided by themanufacturer 17Bibliography 19Licensed Copy: Wang Bin, na, Fri Apr 14 08:41:51 BST 2006, Uncontrolled Copy, (c) BSIEN 1219

20、5-4:2003 (E)3ForewordThis document (EN 12195-4:2003) has been prepared by Technical Committee CEN/TC 168 “Chains, ropes,webbing, slings and accessories Safety“, the secretariat of which is held by BSI.This European Standard shall be given the status of a national standard, either by publication of a

21、n identical text orby endorsement, at the latest by June 2004, and conflicting national standards shall be withdrawn at the latest byJune 2004.The annexes A and B are normative.The parts of EN 12195 “Load restraint assemblies on road vehicles Safety“ are:Part 1: Calculation of lashing forcesPart 2:

22、Web lashing made from man-made fibresPart 3: Lashing chainsPart 4: Lashing steel wire ropesThis document includes a bibliography.According to the CEN/CENELEC Internal Regulations, the national standards organizations of the followingcountries are bound to implement this European Standard: Austria, B

23、elgium, Czech Republic, Denmark, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal,Slovakia, Spain, Sweden, Switzerland and the United Kingdom.Licensed Copy: Wang Bin, na, Fri Apr 14 08:41:51 BST 2006, Uncontrolled Copy, (c) BSIEN 121

24、95-4:2003 (E)4IntroductionThis European Standard has been prepared to provide one means of conforming with the safety requirements onlashing steel wire ropes in the Common European Market and thus enabling the free movement of goods.The extent to which hazards are covered is indicated in the scope o

25、f this standard. In addition, lashing steel wireropes and flat lashing steel wire ropes for securing of loads on vehicles should conform as appropriate to EN 292for hazards which are not covered by this standard.Licensed Copy: Wang Bin, na, Fri Apr 14 08:41:51 BST 2006, Uncontrolled Copy, (c) BSIEN

26、12195-4:2003 (E)51 ScopeThis Part 4 of EN 12195specifies safety requirements for lashing steel wire ropes and flat lashing steel wire ropes and lashingcombinations with lashing steel wire ropes for the safe surface transport of loads on load carriers, e.g. trucksand trailers which are used on roads

27、or located on vessels or on rail wagons and/or combinations thereof;stipulates procedures for testing lashing steel wire ropes and flat lashing steel wire ropes;deals with hazards which could occur when lashing steel wire ropes and flat lashing steel wire ropes are in useas intended and under condit

28、ions foreseen by the manufacturer (see clause 4 and annex A).2 Normative referencesThis European Standard incorporates by dated or undated reference, provisions from other publications. Thesenormative references are cited at the appropriate places in the text and the publications are listed hereafte

29、r. Fordated references, subsequent amendments to or revisions of any of these publications apply to this EuropeanStandard only when incorporated in it by amendment or revision. For undated references the latest edition of thepublication referred to applies (including amendments).EN 292-1:1991, Safet

30、y of machinery Basic concepts, general principles for design Part 1: Basic terminology,methodology.EN 292-2:1991, Safety of machinery Basic concepts, general principles for design Part 2: Technical principlesand specifications.EN 1677-1, Components for slings Safety Part 1: Forged steel components,

31、Grade 8.EN 1677-2, Components for slings Safety Part 2: Forged steel lifting hooks with latch, Grade 8.EN 1677-4, Components for slings Safety Part 4: Links, Grade 8.EN 1677-5, Components for slings Safety Part 5: Forged steel lifting hooks with latch, Grade 4.EN 1677-6, Components for slings Safety

32、 Part 6: Links, Grade 4.EN 12195-1, Load restraint assemblies on road vehicles Safety Part 1: Calculation of lashing forces.EN 12385-4, Steel wire ropes Safety Part 4: Stranded ropes for general lifting applications.EN 13411-1, Terminations for steel wire ropes Safety Part 1: Thimbles for steel wire

33、 rope slings.EN 13411-2, Terminations for steel wire ropes Safety Part 2: Splicing of eyes for wire rope slings.prEN 13411-3, Terminations for steel wire ropes Safety Part 3: Ferrules and ferrule securing.EN 13889, Forged steel shackles for general lifting purposes Dee shackles and bow shackles Grad

34、e 6 Safety.3 Terms and definitionsFor the purposes of this European Standard the following terms and definitions apply (examples are given in Fig-ure 1):Licensed Copy: Wang Bin, na, Fri Apr 14 08:41:51 BST 2006, Uncontrolled Copy, (c) BSIEN 12195-4:2003 (E)63.1load restraint assemblysystems and devi

35、ces for the securing of loads EN 12195-13.2lashing equipmentdevice designed to be attached to the lashing points in order to secure the cargo on a road vehicle. The lashingequipment consists of tensioning elements (e.g. webbing, chain, steel wire rope), tensioning devices andconnecting components, i

36、f required (e.g. hook, terminal link)3.3lashing steel wire ropedevice for securing the load, consisting of a steel wire rope with or without connecting components and atensioning device3.4flat lashing steel wire ropedevice for securing the load, consisting of a flat rope consisting of several steel

37、wire ropes that are arranged sideby side and are interconnected and a tensioning device3.5tensioning devicedevice for tensioning (e.g. rope winch, ratchet lever hoist, spindle loadbinder) (see C in Figure 1)3.6combined lashingdevice for securing a load, consisting of a steel wire rope or a flat stee

38、l wire rope combined with web lashings orlashing chains, with or without connecting components and a tensioning device3.7connecting componentdevice between the lashing steel wire rope or flat lashing steel wire rope and/or the tensioning device and thelashing point and/or the load (see D1 to D4 in F

39、igure 1)3.8tension force indicatordevice which indicates the force in the lashing (see E1 in Figure 1)3.9lashing pointsecuring device on a load carrier to which a lashing may be directly attached. A lashing point can be e.g. an ovallink, a hook, a D-ring, a lashing rail EN 12195-13.10lashing capacit

40、y (LC)maximum force for use in straight pull that a lashing is designed to sustain in use EN 12195-13.11breaking force (BF)maximum force that the lashing can withstand, when tested in the form of a representative lashing, i.e. completewith connecting components and tensioning device3.12coefficient o

41、f utilizationratio of breaking force to lashing capacity (BF/LC)3.13tension forceforce in the lashing created by tensioning of a tensioning device EN 12195-1Licensed Copy: Wang Bin, na, Fri Apr 14 08:41:51 BST 2006, Uncontrolled Copy, (c) BSIEN 12195-4:2003 (E)73.14standard tension force (STF)residu

42、al force after physical release of the handle of the tensioning device3.15hand-operating force (HF)force applied to the handle which creates the tension force in the lashing system3.16standard hand force (SHF)residual force at a standard hand force of 500 N or the maximal force at the labelled hand

43、force given on thetensioning device3.17competent persondesignated person, suitably trained qualified by knowledge and practical experience and with the necessaryinstructions to enable the required tests and examinations to be carried out EN 1677-13.18traceability codeseries of letters and/or numbers

44、 marked on a component which enables its manufacturing history, including identityof the cast steel used, to be traced EN 1677-1Licensed Copy: Wang Bin, na, Fri Apr 14 08:41:51 BST 2006, Uncontrolled Copy, (c) BSIEN 12195-4:2003 (E)8A Lashing equipment: D Connecting components:A1 Marking D1 Lashing

45、hookB Tensioning element: D2 Terminal linkB1 Steel wire rope D3 Shackle with split-pinB2 Flat wire ropeC Tensioning devices:D4 Swivel hook with latch against unintendedunhookingC1 Rope winchC2 Rope pulleyC3 Multi-purpose lever hoistD5/D6 Combination element: lashing steel wirerope lashing chains (an

46、d lashing steelwire rope web lashing)E1 Tension force indicatorE2 Overload indicatorFigure 1 Examples of lashing steel wire ropes and flat lashing steel wire ropes, including tensioningdevices C, connecting components D and tension force indicators ELicensed Copy: Wang Bin, na, Fri Apr 14 08:41:51 B

47、ST 2006, Uncontrolled Copy, (c) BSIEN 12195-4:2003 (E)94 HazardsThe general hazards caused by the load or parts of load during improper use of lashing steel wire ropes and flatlashing steel wire ropes or the non-use of load securing devices are given in annex A.Hazards described in the following ref

48、er to persons, who can be endangered directly when handling the lashing steelwire ropes and flat lashing steel wire ropes, e.g. during tensioning and unloading.The evaluation of hazards is carried out according to EN 292-1.The scope of EN 292-1 recommends the application of EN 292-1 also for other t

49、echnical products having similar haz-ards. This is applicable, since malfunctions lead to substantial general hazards (see annex A) and the tension in thelashing steel wire rope used with hand operated lashing equipment leads to similar or more severe hazards as withmechanically operated lashing winches.The requirements of clause 5, the test in clause 6 and the users instruction in annex B have been specified such thatlashing steel wire ropes and flat lashing steel wire ropes and tensioning devi