BS EN 12385-6-2004 Steel wire ropes - Safety - Stranded ropes for mine shafts《钢丝绳 安全 矿井物用股绞绳》.pdf

1、BRITISH STANDARD BS EN 12385-6:2004 Steel wire ropes Safety Part 6: Stranded ropes for mine shafts The European Standard EN 12385-6:2004 has the status of a British Standard ICS 77.140; 77.140.65 BS EN 12385-6:2004 This British Standard was published under the authority of the Standards Policy and S

2、trategy Committee on 26 February 2004 BSI 26 February 2004 ISBN 0 580 43485 0 National foreword This British Standard is the official English language version of EN 12385-6:2004. It supersedes BS 302-6:1987 which is withdrawn. The UK participation in its preparation was entrusted to Technical Commit

3、tee MHE/2, Wire ropes, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BS

4、I Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for

5、its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK inter

6、ests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 24, an inside back cover and a back cover. The BSI copyright notice displayed in this doc

7、ument indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsEUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM EN123856 February2004 ICS77.140;77.140.65 Englishversion SteelwireropesSafetyPart6:Strandedropesformine shafts CblesenacierScuritPartie6:Cblesde

8、xtraction toronspourpuitsdemines DrahtseileausStahldrahtSicherheitTeil6:Litzenseile frSchachtfrderanlagendesBergbaus ThisEuropeanStandardwasapprovedbyCENon3November2003. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEurope an Standardthestatus

9、ofanationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcernings uchnational standardsmaybeobtainedonapplicationtotheCentralSecretariatortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytra nslation u

10、ndertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheCentralSecretariathasthesamestatusast heofficial versions. CENmembersarethenationalstandardsbodiesofAustria,Belgium,Cyprus,CzechRepublic,Denmark,Estonia,Finland,France, Germany,Greece,Hungary,Iceland,Ireland,Italy,Latvia,Lithuania,Lu

11、xembourg,Malta,Netherlands,Norway,Poland,Portugal, Slovakia, Slovenia,Spain,Sweden,SwitzerlandandUnitedKingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2004CEN Allrightsofexploitationinanyformandbyanym

12、eansreserved worldwideforCENnationalMembers. Ref.No.EN123856:2004:E Contents Page Foreword 4 Introduction 5 1 Scope. 6 2 Normative references 6 3 Terms and definitions . 6 4 List of hazards. 7 5 Safety requirements and/or measures . 7 5.1 General. 7 5.2 Materials 7 5.2.1 Wire 7 5.2.2 Core 9 5.2.3 Lu

13、bricants and impregnating compounds. 9 5.3 Rope manufacture. 9 5.3.1 Wire joints 9 5.3.2 Wire finish 9 5.3.3 Lubrication10 5.3.4 Construction.10 5.3.5 Rope grade .10 5.3.6 Stitching of flat ropes.10 5.3.7 Ropes for multi-rope friction hoists 10 5.4 Physical dimensions 10 5.4.1 Diameter10 5.4.2 Toler

14、ances 10 5.4.3 Permissible differences between diameter measurements11 5.5 Breaking force 11 5.6 Rope length mass.12 5.7 Designation and classification.12 6 Verification of the safety requirements and/or measures.12 6.1 General12 6.2 Lubricants.12 6.3 Lubrication12 6.4 Construction.12 6.5 Test on ro

15、pe for breaking force .13 6.5.1 Measured breaking force F m(method 1)13 6.5.2 Measured aggregate breaking force, F e.m(method 2) .13 6.6 Measurement of rope length mass 13 7 Information for use.14 Annex A (normative) Factors for stranded round ropes 15 Annex B (normative) Calculation of breaking for

16、ces and nominal rope length masses for the more common rope classes and constructions of stranded round ropes17 B.1 General17 B.2 Minimum breaking force F min .18 B.3 Minimum aggregate breaking force F e.min 18 B.4 Measured aggregate breaking force F e.m .18 B.5 Calculated measured aggregate breakin

17、g force F e.m.c 18 B.6 Calculated measured breaking force F m.c 18 B.7 Nominal rope length mass M .18 EN 12385-6:2004 (E) 3 Ann( C xenotamri)ev Tablo sef brikaeng foa secrnd noimnal orpe length f sessamot rhm eoer ocommn orpe lco sessaf flta orpes 1.9 Ann( D xeinfotamri)ev Ftcaorf sot rhlac euclatio

18、n of tha epproximtae outre wire ditemaf sreot rhe more common rope constructions of stranded rdnuo ropes 2.2 Aennx E (ifnromative) fnIormatino whcis hhuodl eb rpvoedid tiwa hn enuqriy ro roedr24 .E1 Detasli fo roep 24 .E2 Detasli fo instalaltion24 .E2.1 Partcialurs fo the shaft.24 .E2.2 Patriculo sr

19、af friction hoist driving hsevae 2.4 EN 12385-6:2004 (E) 3 Annex C (normative) Tables of breaking forces and nominal rope length masses for the more common rope classes of flat ropes .19 Annex D (informative) Factors for the calculation of the approximate outer wire diameters for the more common rop

20、e constructions of stranded round ropes .22 Annex E (informative) Information which should be provided with an enquiry or order24 E.1 Details of rope 24 E.2 Details of installation24 E.2.1 Particulars of the shaft.24 E.2.2 Particulars of friction hoist driving sheave .24 EN 12385-6:2004 (E) 4 Forewo

21、rd This document EN 12385-6:2004 has been prepared by Technical Committee CEN/TC 168 “Chains, ropes, slings, webbing and accessories - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text

22、 or by endorsement, at the latest by August 2004, and conflicting national standards shall be withdrawn at the latest by August 2004. The other Parts of this European Standard are: Part 1: General requirements Part 2: Definitions, designation and classification Part 3: Information for use and mainte

23、nance Part 4: Stranded ropes for general lifting applications Part 5: Stranded ropes for lifts Part 7: Locked coil ropes for mine shafts Part 8: Stranded hauling and carrying-hauling ropes for cableway installations designed to carry persons Part 9: Locked coil carrying ropes for cableway installati

24、ons designed to carry persons Part 10: Spiral ropes for general structural applications Part 1 provides the general requirements for Parts 4 to 10. Annexes A, B and C are normative. Annexes D and E are informative. According to the CEN/CENELEC Internal Regulations, the national standards organizatio

25、ns of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia

26、, Spain, Sweden, Switzerland and the United Kingdom. EN 12385-6:2004 (E) 5 Introduction During the preparation of this standard, it was assumed that negotiations would take place between the purchaser and the manufacturer concerning the intended purpose of the rope. Customers, purchasers and users s

27、hould recognize that ropes for mine shafts are, more often than not, specially designed by the rope manufacturer to meet particular hoisting machinery conditions, and particular attention should be given to the selection of the correct dimension(s) of rope and associated tolerance. Although tables w

28、ith factors for the calculation of breaking forces, nominal rope length masses and outer wire diameters for a number of the more common classes of ropes and tables with physical properties of flat ropes are provided, this part of the standard is not limited to those given, providing all the other re

29、quirements are met. EN 12385-6:2004 (E) 6 1 Scope This European Standard specifies the special material, manufacturing and testing requirements for stranded ropes (with round and/or shaped strands) and flat ropes for use as hoist ropes, stage ropes and balance ropes in mine shafts. It is used in con

30、junction with EN 12385-1 and EN 12385-2. NOTE This European Standard can also be used for ropes in other mining applications, e.g. surface mining. The additional hazards covered by this part of EN 12385 are listed in clause 4. This part of EN 13285 is applicable to ropes for new installations and ro

31、pes that have been manufactured after the publication of this standard. It may also be applied to spare ropes for existing installations 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited

32、at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition o

33、f the publication referred to applies (including amendments). EN 10264-2, Steel wire and wire products Steel wire for ropes Part 2: Cold drawn non alloy steel wire for ropes for general applications. EN 10264-3, Steel wire and wire products Steel wire for ropes Part 3: Round and shaped non alloyed s

34、teel wire for high duty applications. EN 12385-1:2002, Steel wire ropes Safety Part 1: General requirements. EN 12385-2:2002, Steel wire ropes Safety Part 2: Definitions, designation and classification. DIN 21258, Preservative compounds for Koepe friction drive winding ropes in mining Safety require

35、ments and testing. EN ISO 9001, Quality management systems - Requirements (ISO 9001:2000). ISO 3155, Stranded wire ropes for mine hoisting - Fibre components - Characteristics and tests. ISO 3156, Stranded wire ropes for mine hoisting - Impregnation compounds, lubricants and service dressing - Chara

36、cteristics and tests. 3 Terms and definitions For the purpose of this European Standard, the terms and definitions in EN 12385-2 apply together with the following: 3.1 calculated rope diameter d ctheoretical diameter of a stranded rope where all outer strands just touch each other 3.2 built-up centr

37、e centre of a strand comprising a number of small wires manufactured in a separate operation instead of a large disproportional centre wire of a parallel or compound lay construction EN 12385-6:2004 (E) 7 4 List of hazards In addition to the hazards listed in clause 4 of EN 12385-1:2002, where appli

38、cable, the hazard associated with the uncontrolled relative movements between the rope and the driving sheave shall be taken into account (see 5.2.2, 5.2.3 and 5.3.3 with regard to the associated requirements). 5 Safety requirements and/or measures 5.1 General In addition to the requirements given i

39、n 5.2 to 5.7, the requirements shall also conform to those given in EN 12385-1. 5.2 Materials 5.2.1 Wire 5.2.1.1 Before ropemaking Round wires, except those which form a built-up centre shall conform to: a) EN 10264-3 for hoist ropes and stage ropes; and b) EN 10264-2 for balance ropes and the stitc

40、hing wires of flat hoist ropes. For a given rope grade, the tensile strength grades of the wires of stranded round ropes and flat ropes shall not exceed the limits given in Table 1. Table 1 Tensile strength grades of wires in stranded round ropes and flat ropes for a given rope grade Rope grade Tens

41、ile strength grade in N/mm minimum maximum 1180 1180 1370 1270 1180 1370 1370 1180 1570 1570 1370 1770 1670 1570 1860 1770 1570 1960 1860 1670 1960 1960 1770 1960 outer wires; 2160 inner wires For shaped wires as centre wires, the tensile strength grade shall be less than or equal to 900 N/mm, with

42、a tolerance not greater than that of the round wires of the same nominal metallic cross-section. The tensile strength grades of round and shaped wires used to form built-up centres shall be at least 300 N/mm 2 . For flat ropes, all loadbearing wires shall be of the same tensile strength grade. For o

43、uter wires the maximum tensile strength grade shall be 1960 N/mm for bright and class B zinc-coated wires and 1770 N/mm for class A zinc-coated wires. For inner wires the maximum tensile strength grade shall be 2160 N/mm for bright and class B zinc-coated wires and 1770 N/mm for class A zinc-coated

44、wires. The minimum tensile strength grade of stitching wires for flat hoist ropes shall be 1150 N/mm. EN 12385-6:2004 (E) 8 The maximum tensile strength grade of the stitching wires for all flat ropes shall be limited to 75 % of the tensile strength grade of the loadbearing wires. The tensile streng

45、th range shall be 300 N/mm. Reverse bend and torsion requirements are not applicable to stitching wires. The minimum diameter of the wires, excluding any filler wires and round wires for built-up centres, shall conform to Table 2. NOTE The approximate outer wire diameters of round-strand round ropes

46、 can be calculated with the formulae and factors given in Annex D. Table 2 Minimum wire diameters, excluding round wires for built-up centres and filler wires Dimensions in millimetres Rope type Rope diameter d Minimum wire diameter d 18 0,5 18 25 1,0 Stranded round ropes Minimum wire diameter for s

47、tranded round mine hoist ropes: 0,8 mm Flat ropes - 1,0 5.2.1.2 After ropemaking Test methods and acceptance criteria for wires taken from the rope shall meet the requirements for stranded ropes in annex B of EN 12385-1:2002 with the addition that at least 90% of all of the wires tested shall be wit

48、hin the specified values. Filler and centre wires shall also be tested. In the case of built-up centres, either the individual wires or the centre as a whole shall be tested only for tensile strength. The tensile strength of wires from strands that have been compacted shall be calculated on the basis of their respective nominal diameters before stranding and compacting. The scope of the sampling depends on whether or not the rope manufacturer operates an independently verified quality management system: a) rope ma