1、BSI Standards PublicationBS EN 12516-2:2014Industrial valves Shell designstrengthPart 2: Calculation method for steel valveshellsBS EN 12516-2:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 12516-2:2014.It supersedes BS EN 12516-2:2004 which is withdrawn.T
2、he UK participation in its preparation was entrusted to TechnicalCommittee PSE/18/1, Industrial valves, steam traps, actuators andsafety devices against excessive pressure - Valves - Basic standards.A list of organizations represented on this committee can beobtained on request to its secretary.This
3、 publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2014. Published by BSI StandardsLimited 2014ISBN 978 0 580 75905 5ICS 23.060.01Compliance with a British Standard cannot confer immu
4、nity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 November 2014.Amendments issued since publicationDate Text affectedBS EN 12516-2:2014EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12516-2 October 2014 ICS 23
5、.060.01 Supersedes EN 12516-2:2004English Version Industrial valves - Shell design strength - Part 2: Calculation method for steel valve shells Robinetterie industrielle - Rsistance mcanique des enveloppes - Partie 2 : Mthode de calcul relative aux enveloppes dappareils de robinetterie en acier Indu
6、striearmaturen - Gehusefestigkeit - Teil 2: Berechnungsverfahren fr drucktragende Gehuse von Armaturen aus Stahl This European Standard was approved by CEN on 9 August 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this Europ
7、ean Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions
8、 (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Bel
9、gium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switz
10、erland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN nationa
11、l Members. Ref. No. EN 12516-2:2014 EBS EN 12516-2:2014EN 12516-2:2014 (E) 2 Contents Page Foreword 4 1 Scope 7 2 Normative references 7 3 Symbols and units .7 4 General conditions for strength calculation 12 5 Design pressure 13 6 Nominal design stresses for pressure parts other than bolts . 13 6.1
12、 General . 13 6.2 Steels and cast steels other than defined in 6.3, 6.4 or 6.5 14 6.3 Austenitic steel and austenitic cast steel with a minimum rupture elongation not less than 30 % 14 6.4 Austenitic steel and austenitic cast steel with a minimum rupture elongation not less than 35 % 15 6.5 Ferritic
13、 and martensitic cast steel. 15 6.6 Creep conditions. 15 7 Calculation methods for the wall thickness of valve bodies . 15 7.1 General . 15 7.2 Wall thickness of bodies and branches outside crotch area . 16 7.2.1 General . 16 7.2.2 Cylindrical bodies or branches . 16 7.2.3 Spherical bodies or branch
14、es . 17 7.2.4 Conical bodies or branches . 17 7.2.5 Bodies or branches with oval or rectangular cross-sections 19 7.3 Wall thickness in the crotch area 26 7.4 Examples of pressure-loaded areas Apand metallic cross-sectional areas Af27 7.4.1 General . 27 7.4.2 Cylindrical valve bodies . 28 7.4.3 Sphe
15、rical valve bodies . 30 7.4.4 Oval and rectangular cross-sections . 31 7.4.5 Details 32 8 Calculation methods for bonnets and covers . 35 8.1 General . 35 8.2 Covers made of flat plates . 35 8.2.1 General . 35 8.2.2 Circular cover without opening, with 40 8.2.3 Circular covers with concentric circul
16、ar opening, with 41 8.2.4 Non-circular covers (elliptical or rectangular) . 42 8.2.5 Special covers made of flat circular plates for specific load and clamping conditions . 43 8.3 Covers consisting of a spherically domed end and an adjoining flanged ring . 55 8.3.1 General . 55 8.3.2 Wall thickness
17、and strength calculation of the spherical segment 56 8.3.3 Calculation of the flanged ring 57 8.3.4 Reinforcement of the stuffing box area 59 8.4 Dished heads . 59 8.4.1 General remarks 59 8.4.2 Solid dished heads . 60 8.4.3 Dished heads with opening . 61 8.4.4 Allowances on the wall thickness . 63
18、BS EN 12516-2:2014EN 12516-2:2014 (E) 3 9 Calculation method for pressure sealed bonnets and covers 64 10 Calculation methods for flanges 66 10.1 General 66 10.2 Circular flanges 66 10.2.1 General 66 10.2.2 Flanges with tapered neck 67 10.2.3 Flanges greater than DN 1 000 . 69 10.2.4 Welding neck wi
19、th tapered neck according to Figure 48 70 10.2.5 Weld-on flanges . 71 10.2.6 Reverse flanges . 74 10.2.7 Loose flanges . 74 10.3 Oval flanges . 76 10.3.1 Oval flanges in accordance with Figure 54 . 76 10.3.2 Oval flanges in accordance with Figure 55 . 78 10.4 Rectangular or square flanges . 80 10.4.
20、1 Rectangular or square flanges in accordance with Figure 57 80 10.4.2 Rectangular slip-on flanges in accordance with Figure 58 . 80 10.5 Calculation of the bolt diameter . 81 10.5.1 Design temperature . 81 10.5.2 Diameter of the nominal tensile stress 81 10.5.3 Load cases . 82 10.5.4 Safety factors
21、 and allowances . 82 11 Calculation methods for glands . 82 11.1 Loads 82 11.2 Gland bolts . 83 11.3 Gland flanges . 83 11.4 Other components . 83 12 Fatigue 83 13 Marking . 83 Annex A (informative) Characteristic values of gaskets and joints . 84 Annex B (informative) Calculation procedure 96 Annex
22、 ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 97/23/EC . 98 Bibliography 99 BS EN 12516-2:2014EN 12516-2:2014 (E) 4 Foreword This document (EN 12516-2:2014) has been prepared by Technical Committee CEN/TC 69 “Industrial valves”, the secr
23、etariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2015, and conflicting national standards shall be withdrawn at the latest by April 2015. Attention is drawn
24、 to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 12516-2:2004. This document has been prepared under a mandate given to CEN b
25、y the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive 97/23/EC (Pressure Equipment Directive). For relationship with EU Directive 97/23/EC (Pressure Equipment Directive), see informative Annex ZA, which is an integral part of this docu
26、ment. In comparison with the previous version, the following significant changes have been made: a) the normative references were updated; b) all formulae and figures have been renumbered; in particular 10.6 “Design temperature” became 10.5 “Calculation of the bolt diameter”; c) some formulae were c
27、hanged: 1) Formulae (3) to (6) for calculated wall thickness have been added; 2) Formulae (9) and (10) for calculation of ecin case of do/ di 1,7 have been added; 3) Formulae (17) and (20) for conical bodies or branches have been added; d) the figures were changed and/or updated: 1) a new Figure 1 “
28、Composition of section thickness and tolerance allowances” has been added; 2) Figure 2 “Cone calculation coefficient” has been over-worked; 3) former Figures 6a and 6b are now combined in Figure 7 “Calculation coefficient Bnfor rectangular cross-sections”; 4) Figures 23, 24, and 25 used to establish
29、 the calculation coefficients Cx, Cyand Czwere moved to 8.2.1; 5) the new Figure 46 “Types of flange connections” has been added; e) tables were updated: 1) Table 1 giving the symbols characteristics and units has been revised; 2) a column for test conditions in Table 2 “Nominal design stresses (all
30、owable stresses)” has been added; BS EN 12516-2:2014EN 12516-2:2014 (E) 5 3) Table 5 “Flat circular plates and annular plates Bending moments as a function of load cases and clamping conditions” has been revised; 4) Table 7 “Lever arms of the forces in the moment formulae” has been revised; f) Claus
31、e 6 “Nominal design stresses for pressure parts other than bolts” now contains references to PED 97/23/EC; g) Clause 7 “Calculation methods for the wall thickness of valve bodies” has been restructured; and 7.1 now contains information on calculation of the surface-comparison; h) Subclauses 8.2.2 an
32、d 8.2.3 now draw a distinction between “direct loading” and “not subjected to direct loading”; and 8.2.3 now contains a warning regarding the mean support diameter dmA; i) there is a new Subclause 8.3.3.5 regarding the diameter of centre of gravity; j) Clause 10 “Calculation methods for flanges” has
33、 been over-worked; k) the former informative Annex A “Allowable stresses” has been deleted; l) the Annex “Characteristic values of gaskets and joints” has been over-worked; m) Annex ZA has been updated. EN 12516, Industrial valves Shell design strength, consists of four parts: Part 1: Tabulation met
34、hod for steel valve shells; Part 2: Calculation method for steel valve shells (the present document); Part 3: Experimental method; Part 4: Calculation method for valve shells manufactured in metallic materials other than steel. According to the CEN-CENELEC Internal Regulations, the national standard
35、s organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxem
36、bourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 12516-2:2014EN 12516-2:2014 (E) 6 Introduction EN 12516, Industrial valves Shell design strength, is composed of four parts. EN 12516-1 and EN 12516-2 sp
37、ecify methods for determining the thickness of steel valve shells by tabulation and calculation methods respectively. EN 12516-3 establishes an experimental method for assessing the strength of valve shells in steel, cast iron and copper alloy by applying an elevated hydrostatic pressure at ambient
38、temperature. EN 12516-4 specifies methods for calculating the thickness for valve shells in metallic materials other than steel. The calculation method, EN 12516-2, is similar in approach to the former DIN 3840 where the designer is required to calculate the wall thickness for each point on the pres
39、sure temperature curve using the allowable stress at that temperature for the material he has chosen (see Bibliography, reference 1). The allowable stress is calculated from the material properties using safety factors that are defined in EN 12516-2. The formulae in EN 12516-2 consider the valve as
40、a pressure vessel and ensure that there will be no excessive deformation or plastic instability. The tabulation method, EN 12516-1, is similar in approach to ASME B16.34 (see Bibliography, reference 2) in that the designer can look up the required minimum wall thickness dimension of the valve body f
41、rom a table. The internal diameter of the inlet bore of the valve gives the reference dimension from which the tabulated wall thickness of the body is calculated. The tabulated thicknesses in EN 12516-1 are calculated using the thin cylinder formula that is also used in EN 12516-2. The allowable str
42、ess used in the formula is equal to 120,7 MPa and the operating pressure, pc, in MPa, varies for each PN and Class designation. EN 12516-1 gives these pcvalues for all the tabulated PN and Class designations. EN 12516-1 specifies PN, Standard Class and Special Class pressure temperature ratings for
43、valve shells with bodies having the tabulated thickness. These tabulated pressure temperature ratings are applicable to a group of materials and are calculated using a selected stress, which is determined from the material properties representative of the group, using safety factors defined in EN 12
44、516-1. Each tabulated pressure temperature rating is given a reference pressure designation to identify it. The tabulation method gives one thickness for the body for each PN (see EN 12516-1:2014, 3.1 PN (Body) or Class designation depending only on the inside diameter, Di, of the body at the point
45、where the thickness is to be determined. The calculated pressure is limited by the ceiling pressure which sets up an upper boundary for high strength materials and limits the deflection. A merit of the tabulation method, which has a fixed set of shell dimensions irrespective of the material of the s
46、hell, is that it is possible to have common patterns and forging dies. The allowable pressure temperature rating for each material group varies proportionally to the selected stresses of the material group to which the material belongs, using the simple rules above. A merit of the calculation method
47、 is that it allows the most efficient design for a specific application using the allowable stresses for the actual material selected for the application. The two methods are based on different assumptions, and as a consequence the detail of the analysis is different (see Bibliography, reference 3).
48、 Both methods offer a safe and proven method of designing pressure-bearing components for valve shells. BS EN 12516-2:2014EN 12516-2:2014 (E) 7 1 Scope This European Standard specifies the method for the strength calculation of the shell with respect to internal pressure of the valve. 2 Normative re
49、ferences The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 19:2002, Industrial valves Marking of metallic valves EN 1092-1:2007+A1:2013, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories, PN designated Part 1: Steel flanges EN 1591-1:2013, Flanges and their joints Desi
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