BS EN 12953-5-2002 Shell boilers - Inspection during construction documentation and marking of pressure parts of the boiler《火管锅炉 锅炉的压力零件的制造、文献汇编和作标记过程的检查》.pdf

1、BRITISH STANDARD BS EN 12953-5:2002 Shell boilers Part 5: Inspection during construction, documentation and marking of pressure parts of the boiler The European Standard EN 12953-5:2002 has the status of a British Standard ICS 27.060.30; 27.100 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED B

2、Y COPYRIGHT LAWBS EN 12953-5:2002 This British Standard, having been prepared under the direction of the Engineering Sector Policy and Strategy Committee, was published under the authority of the Standards Policy and Strategy Committee on 14 June 2002 BSI 14 June 2002 ISBN 0 580 39849 8 National for

3、eword This British Standard is the official English language version of EN 12953-5:2002. It partially supersedes BS 2790:1992 which will be withdrawn on publication of BS EN 12953 Parts 1, 2, 3, 4, 5, 6, 8 and 9. When the reference to this European Standard has been published in the Official Journal

4、 of the European Communities (OJ), compliance with it will confer a presumption of conformity with the essential requirements covered by the standard in respect of the Pressure Equipment Directive. The UK participation in its preparation was entrusted to Technical Committee PVE/16, Shell boilers, wh

5、ich has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the sec

6、tion entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users of this publication are responsible for their

7、 correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interest

8、s informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 20, an inside back cover and a back cover. The BSI copyright date displayed in this document

9、 indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsEUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM EN129535 May2002 ICS27.060.30;27.100 Englishversion ShellboilersPart5:Inspectionduringconstruction, documentationandmarkingofpressurepartsoftheboiler

10、 ChaudirestubesdefumePartie5:Contrlesencours deconstruction,documentationetmarquagedesparties souspressiondeschaudires GrowasserraumkesselTeil5:Prfungwhrendder Herstellung,DokumentationundKennzeichnungfr drucktragendeKesselteile ThisEuropeanStandardwasapprovedbyCENon15May2002. CENmembersareboundtoco

11、mplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEurope an Standardthestatusofanationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcernings uchnational standardsmaybeobtainedonapplicationtotheManagementCentreortoanyCENmember. ThisEuropeanS

12、tandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytra nslation undertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheManagementCentrehasthesamestatusasthe official versions. CENmembersarethenationalstandardsbodiesofAustria,Belgium,CzechRepublic

13、,Denmark,Finland,France,Germany,Greece, Iceland,Ireland,Italy,Luxembourg,Malta,Netherlands,Norway,Portugal,Spain,Sweden,SwitzerlandandUnitedKingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2002CEN Allr

14、ightsofexploitationinanyformandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.EN129535:2002EEN129535:2002(E) 2 Contents Page 1 Scope 4 2 Normativereferences 4 3 Termsanddefinitions. .5 4 Symbols 5 5 Inspectionandtesting .5 5.1 General5 5.2 Approvalofpersonnel. 5 5.3 Calibrationofequipment

15、 .6 5.4 Inspectionactivities. 6 5.5 Nondestructiveexaminations 8 5.6 Weldproductioncontroltestplates. 13 5.7 Finalassessment .16 6 Documentation,certificationandmarking 18 6.1 General18 6.2 Documentation.19 6.3 Declaration19 6.4 Marking .19 AnnexZA (informative) ClausesofthisEuropeanStandardaddressi

16、ngessentialrequirementsorother provisionsofthePressureEquipmentDirective. .20EN129535:2002(E) 3 Foreword Thisdocument(EN129535:2002)hasbeenpreparedbyTechnicalCommitteeCEN/TC269“Shellandwatertube boilers“,thesecretariatofwhichisheldbyDIN. ThisEuropeanStandardhasbeenpreparedunderamandategiventoCENbyth

17、eEuropeanCommissionandthe EuropeanFreeTradeAssociation,andsupportsessentialrequirementsofEUDirective(s). ForrelationshipwithEUDirective(s),seeinformativeAnnexZA,whichisanintegralpartofthisstandard. ThisEuropeanStandardshallbegiventhestatusofanationalstandard,eitherbypublicationofanidenticaltextor by

18、endorsement,atthelatestbyNovember2002,andconflictingnationalstandardsshallbewithdrawnatthelatest byNovember2002. TheEuropeanStandardEN12953concerningshellboilersconsistsofthefollowingParts: Part1: General. Part2: Materialsforpressurepartsofboilersandaccessories. Part3: Designandcalculationforpressur

19、eparts. Part4: Workmanshipandconstructionofpressurepartsoftheboiler. Part5: Inspectionduringconstruction,documentationandmarkingofpressurepartsoftheboiler. Part6: Requirementsforequipmentfortheboiler. Part7: Requirementsforfiringsystemsforliquidandgaseousfuelsfortheboiler. Part8: Requirementsforsafe

20、guardsagainstexcessivepressure. Part9: Requirementsforlimitingdevicesoftheboilerandaccessories. Part10: Requirementsforboilerfeedwaterandboilerwaterquality. Part11: Acceptancetests. Part12: Requirementsforfiringsystemsforsolidfuelsfortheboiler. Part13: Operationalinstructions. CR1295314: Guidelinesf

21、ortheinvolvementofaninspectionbodyindependentofthemanufacturer. Although,thesePartscanbeobtainedseparately,itshouldberecognizedthatthePartsareinterdependent.As such,thedesignandmanufactureofshellboilersrequirestheapplicationofmorethanonePartinorderforthe requirementsofthestandardtobesatisfactorilyfu

22、lfilled. AccordingtotheCEN/CENELECInternalRegulations,thenationalstandardsorganizationsofthefollowingcoun triesareboundtoimplementthisEuropeanStandard:Austria,Belgium,CzechRepublic,Denmark,Finland, France,Germany,Greece,Iceland,Ireland,Italy,Luxembourg,Malta,Netherlands,Norway,Portugal,Spain,Swe den

23、,SwitzerlandandtheUnitedKingdom.EN129535:2002(E) 4 1Scope ThisPartoftheEuropeanStandardspecifiesrequirementsfortheinspectionduringconstruction,documentationand markingofshellboilersasdefinedinEN129531. 2 Normativereferences ThisEuropeanStandardincorporatesbydatedorundatedreference,provisionsfromothe

24、rpublications.These normativereferencesarecitedattheappropriateplacesinthetext,andthepublicationsarelistedhereafter.For datedreferences,subsequentamendmentstoorrevisionsofanyofthesepublicationsapplytothisEuropean Standardonlywhenincorporatedinitbyamendmentorrevision.Forundatedreferencesthelatestedit

25、ionofthe publicationreferredtoapplies(includingamendments). EN2883:1992, SpecificationandapprovalofweldingproceduresformetallicmaterialsPart3:Weldingproce duretestsforthearcweldingofsteels. EN473, NondestructivetestingQualificationandcertificationofNDTpersonnelGeneralprinciples. EN5711, Nondestructi

26、vetestingPenetratetestingPart1:Generalprinciples. EN764, PressureequipmentTerminologyandsymbolsPressure,temperature,volume. EN875, DestructivetestsonweldsinmetallicmaterialsImpacttestsTestspecimenlocation,notchorienta tionandexamination. EN876, DestructivetestsonweldsinmetallicmaterialsLongitudinalt

27、ensiletestonweldmetalinfusionwelded joints. EN895, DestructivetestsonweldsinmetallicmaterialsTransversetensiletest. EN910, DestructivetestsonweldsinmetallicmaterialsBendtests. EN970, NondestructiveexaminationoffusionweldsVisualexamination. EN1290, NondestructiveexaminationofweldsMagneticparticleexam

28、inationofwelds. EN1321, DestructivetestsonweldsinmetallicmaterialsMacroscopicandmicroscopicexaminationofwelds. EN1435, NondestructiveexaminationofweldsRadiographicexaminationofweldedjoints. EN1712, NondestructiveexaminationofweldsUltrasonicexaminationofweldedjointsAcceptancelevels. EN1713, Nondestru

29、ctiveexaminationofweldsUltrasonicexaminationCharacterizationofindicationsin welds. EN1714, NondestructiveexaminationofweldsUltrasonicexaminationofweldedjoints. EN129531:2002, ShellboilersPart1:General. EN129533:2002, ShellboilersPart3:Designandcalcula tionforpressureparts. EN129534:2002, Shellboiler

30、sPart4:Workmanshipunderconstructionofpressurepartsoftheboiler. EN25817, ArcweldedjointsinsteelGuidanceonqualitylevelsforimperfections(ISO5817:1992). ENISO65201 ,WeldingandalliedprocessesClassificationofgeometricimperfectionsinmetallicmaterials Part1:Fusionwelding(ISO65201:1998).EN129535:2002(E) 5 3

31、Termsanddefinitions ForthepurposesofthisPartofthisEuropeanStandard,thetermsanddefinitionsgiveninEN129531andEN764 apply. 4Symbols ForthepurposesofthisPartofthisEuropeanStandard,thesymbolsgiveninEN129531:2002,Table41shallap ply. 5 Inspectionandtesting 5.1General Themanufacturershallberesponsibleforens

32、uringtheboilerconformstotherequirementsofthisEuropeanStan dard.ConformityshallbeconfirmedbythecompletionofaseriesofinspectionactivitiesasgiveninTable5.41. Dependingupontheconformityassessmentmodulechosenbythemanufacturerforthedesignandmanufactureof eachboiler(seeEN129531:2002,AnnexB),theinspectionac

33、tivitiesshallinvolve,toagreaterorlesserextent,or ganisationswhichareindependentofthemanufacturer. NOTE Fortheguidanceofthemanufacturer,thespecificinvolvementofsuchorganisations,knownasresponsibleauthori ties(RA),isdescribedinCR1295314. Themanufacturershallprovideallthenecessaryaccesstoenabletherespo

34、nsibleauthoritytocarryouttheactivities inwhichitisrequiredtobeinvolved. 5.2 Approvalofpersonnel 5.2.1 Checkofwelderandweldingoperatorapproval Themanufacturershallcertifythattheweldingoftheboilerhasbeendonebyweldersandweldingoperatorswho havebeenapprovedundertherequirementsofEN129534:2002,5.15.3.2and

35、theappropriatecertificationshallbe madeavailableonrequest. 5.2.2 Approvalofnondestructiveexaminationpersonnel Forthepurposesofthisstandardthetermnondestructiveexamination(NDE)coverstheconventionaltechniquesof visual,radiographic,ultrasonic,magneticparticleexaminationand/orpenetranttestingasspecified

36、in5.5.2to5.5.4. Personnelresponsiblefornondestructiveexamination,includinginterpretation,evaluationandreportingshallbecer tifiedinaccordancewithEN473. Anexceptiontothisrequirementshallbemadeforvisualexaminationofweldsandfinalinspectionofboilers,for whichEN473isnotapplicable.Visualexaminationshallbei

37、naccordancewithEN970. Visualexaminationshallbecarriedoutbyexperiencedpersonnelhavingsufficientknowledgeinweldingtechniques, andafullcomprehensionofthisEuropeanStandard,toidentifyandinterpretimperfectionsthatmightoccuratthe surfaceoftheweldandtheheataffectedzone. Radiographsshallbeviewedbypersonnelqu

38、alifiedtolevel2ofEN473asaminimum. Magneticparticleinspection,penetrantinspectionandultrasonicexaminationshallbeperformedunderthedirectsu pervisionofpersonnelqualifiedtolevel2ofEN473asaminimum.EN129535:2002(E) 6 5.3 Calibrationofequipment Themanufacturershallestablishprocedurestoensurethattools,gauge

39、s,instrumentsandothermeasuringandtest ingdevicesusedinthemanufactureandinspectionactivitiesaffectingboilerquality,areproperlycontrolled,calibrated andadjustedatspecificintervals,tomaintainaccuracywithindefinedlimits. 5.4 Inspectionactivities Themanufacturershallconfirmthattheboilercomponents,asamini

40、mum,conformtotherequirementsofthisEuro peanStandardbyperformingandauthenticatingtheinspectionactivitieslistedinTable5.41. Table5.41Listofinspectionactivitiestobeundertakenbythemanufacturer Reference no. Areaofactivity Inspectionoperation 1 Designandgeneraldocumentation 1.1 Designdata/calculations En

41、surethatthedesigndata/calculationsconformto: technicalspecifications,ifapplicable therequirementsofthisEuropeanStandard 1.2 Manufacturingdrawings Ensurethatdrawinginformationconformsto: designdataandcalculations technicalspecifications,ifapplicable therequirementsofthisEuropeanStandard 1.3 Purchases

42、pecifications Ensurethatmaterialandcomponentspecifications conformto: technicalspecifications,ifapplicable manufacturingdrawings therequirementsofthisEuropeanStandard 1.4 Specificationsforsubcontracted parts Ensurethatthespecificationforsubcontractedparts conformto: technicalspecifications,ifapplica

43、ble manufacturingdrawings therequirementsofthisEuropeanStandard 2 Material 2.1 Materialcertificates Verifythatcertificateinformationandresultsconform tothedesignspecification 2.2 Weldingconsumables Verifythattheconsumablestobeusedareinaccor dancewiththedesignspecification 2.3 Materialidentification

44、Identifythematerialwiththematerialcertificatesand checkthemarkings 2.4 Transferofidentificationmarks Ensurethatthetransferofidentificationmarksisin accordancewiththeapprovedprocedure 2.5 Acceptanceofsubcontractedparts Verifythatsubcontractedpartsconformtothe manufacturersspecification 3 Fabricationandwelding 3.1 Weldingprocedurespecifications Verifythatappropriateweldi