1、BSI Standards PublicationBS EN 13094:2015Tanks for the transport ofdangerous goods Metallictanks with a working pressurenot exceeding 0,5 bar Design and constructionBS EN 13094:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 13094:2015. It supersedes BS EN
2、13094:2008 which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee AUE/18, Tanks for the transport of dangerous goods.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include
3、 all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2015.Published by BSI Standards Limited 2015ISBN 978 0 580 75645 0 ICS 13.300; 23.020.20 Compliance with a British Standard cannot confer immunity from legal obligations.
4、This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 May 2015.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13094 May 2015 ICS 13.300; 23.020.20 Supersedes EN 1309
5、4:2008English Version Tanks for the transport of dangerous goods - Metallic tanks with a working pressure not exceeding 0,5 bar - Design and construction Citernes destines au transport de matires dangereuses -Citernes mtalliques ayant une pression de service infrieure ou gale 0,5 bar - Conception et
6、 construction Tanks fr die Befrderung gefhrlicher Gter - Metalltanks mit einem Betriebsdruck von hchstens 0,5 bar - Auslegung und Bau This European Standard was approved by CEN on 17 January 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the condition
7、s for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in
8、three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards
9、 bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Sloveni
10、a, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved wo
11、rldwide for CEN national Members. Ref. No. EN 13094:2015 EBS EN 13094:2015EN 13094:2015 (E) 2 Contents Page Foreword 4 1 Scope 5 2 Normative references 5 3 Terms, definitions and symbols .6 3.1 Terms and definitions .6 3.2 Symbols 8 4 Breather device and safety device .9 5 Materials 10 5.1 General .
12、 10 5.2 Material properties 10 5.3 Compatibility of shell materials with substances carried 11 6 Design 12 6.1 General . 12 6.2 Design verification 12 6.3 Requirements for shells of non-circular cross-section 12 6.4 Dynamic conditions 12 6.5 Pressure conditions . 13 6.6 Partial vacuum conditions . 1
13、3 6.7 Design temperature 13 6.8 Design stress 13 6.9 Shell thickness 14 6.10 Shell openings, neckrings and closures 18 6.11 Shell partitions, surge plates and baffles 18 6.12 Attachments to the shell 19 6.13 Shell supporting structure . 20 6.14 Protection of service equipment mounted on the tank top
14、 20 7 Manufacture . 27 7.1 General . 27 7.2 Cutting and edge preparation 28 7.3 Forming 28 7.4 Welding 29 7.5 Manufacturing tolerances 30 7.6 Rectification of defects 31 Annex A (normative) Methods of design verification . 32 A.1 General . 32 A.2 Dynamic testing 32 A.3 Finite element stress analysis
15、 . 33 A.4 Reference design 35 A.5 Calculation method worksheet . 35 Annex B (normative) Method of measurement of specific resilience . 56 B.1 Principle . 56 B.2 Apparatus 56 BS EN 13094:2015EN 13094:2015 (E) 3 B.3 Samples of materials to be tested . 60 B.4 Procedure . 62 B.5 Results 63 B.6 Global re
16、silience (see 6.9.2.2 i) . 64 B.7 Comparative methods to calculate the energy absorbed during an overturning or an impact. (see 6.9.2.2 j) . 65 Annex C (normative) Design of neckrings, flanges and closures . 66 Annex D (informative) Examples of welding details 67 D.1 General . 67 D.2 Tank constructi
17、on . 67 D.3 Attachment of reinforcements . 78 D.4 Attachment of branches . 80 D.5 Attachment of flanges, collars and reinforcing pads to the shell 82 D.6 Attachment of flanges onto branches . 83 D.7 Attachment of heating channels to shells 84 Bibliography 86 BS EN 13094:2015EN 13094:2015 (E) 4 Forew
18、ord This document (EN 13094:2015) has been prepared by Technical Committee CEN/TC 296 “Tanks for transport of dangerous goods”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorse
19、ment, at the latest by November 2015 and conflicting national standards shall be withdrawn at the latest by November 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identi
20、fying any or all such patent rights. This document supersedes EN 13094:2008. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association. This European Standard has been submitted for reference into the RID and/or in the technical a
21、nnexes of the ADR. Compared with EN 13094:2008, the following changes are the principal modifications which have been made: a) a new form of protection was added to 6.9.2.2; b) subclause 6.10 was revised; c) for the protection of service equipment mounted on top of the tank, the addition of an alter
22、native steel and, where longitudinal and transverse members are used, additional requirements for drainage were added; d) references were updated, in particular related to welding and NDT standards; e) literal mistakes were corrected. According to the CEN-CENELEC Internal Regulations, the national s
23、tandards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania
24、, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 13094:2015EN 13094:2015 (E) 5 1 Scope This European Standard specifies requirements for the design and construction of metallic tanks with a maxim
25、um working pressure not exceeding 50 kPa gauge used for the transport of dangerous goods by road and rail for which Tank Code with letter “G” is given in Chapter 3.2 of ADR 2. It also includes requirements for a system of identification of materials used in the construction of these tanks. This Euro
26、pean Standard specifies requirements for openings, closures and structural equipment. NOTE 1 This document does not specify requirements for service equipment. This European Standard is applicable to aircraft refuellers that are used on public roads. It is also applicable to inter-modal tanks (e.g.
27、tank containers and tank swap bodies) for the transport of dangerous goods by road and rail. NOTE 2 This document is not applicable to fixed rail tank wagons. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for it
28、s application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 10204, Metallic products Types of inspection documents EN 12972:2007, Tanks for transport of dangerous goods Testing, insp
29、ection and marking of metallic tanks EN 13317, Tanks for transport of dangerous goods Service equipment for tanks Manhole cover assembly EN 14025, Tanks for the transport of dangerous goods Metallic pressure tanks Design and construction EN 14595, Tanks for transport of dangerous goods Service equip
30、ment for tanks Pressure and Vacuum Breather Vent EN ISO 148-1, Metallic materials Charpy pendulum impact test Part 1: Test method (ISO 148-1) EN ISO 3834-1, Quality requirements for fusion welding of metallic materials Part 1: Criteria for the selection of the appropriate level of quality requiremen
31、ts (ISO 3834-1) EN ISO 3834-2, Quality requirements for fusion welding of metallic materials Part 2: Comprehensive quality requirements (ISO 3834-2) EN ISO 5817, Welding Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) Quality levels for imperfections (ISO 581
32、7) EN ISO 6892-1, Metallic materials Tensile testing Part 1: Method of test at room temperature (ISO 6892-1) EN ISO 7500-1, Metallic materials Verification of static uniaxial testing machines Part 1: Tension/compression testing machines Verification and calibration of the force-measuring system (ISO
33、 7500-1) EN ISO 9606-1, Qualification testing of welders Fusion welding Part 1: Steels (ISO 9606-1) BS EN 13094:2015EN 13094:2015 (E) 6 EN ISO 9606-2, Qualification test of welders Fusion welding Part 2: Aluminium and aluminium alloys (ISO 9606-2) EN ISO 9712, Non-destructive testing Qualification a
34、nd certification of NDT personnel (ISO 9712) EN ISO 10042, Welding Arc-welded joints in aluminium and its alloys Quality levels for imperfections (ISO 10042) EN ISO 14732, Welding personnel Qualification testing of welding operators and weld setters for mechanized and automatic welding of metallic m
35、aterials (ISO 14732) EN ISO 15607, Specification and qualification of welding procedures for metallic materials General rules (ISO 15607) EN ISO 15609-1, Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 1: Arc welding (ISO 15609-1) EN
36、ISO 15609-2, Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 2: Gas welding (ISO 15609-2) EN ISO 15613, Specification and qualification of welding procedures for metallic materials Qualification based on pre-production welding test (I
37、SO 15613) EN ISO 15614 (all parts), Specification and qualification of welding procedures for metallic materials Welding procedure test (ISO 15614, all parts) EN ISO 17635, Non-destructive testing of welds General rules for metallic materials (ISO 17635) EN ISO 17636-1, Non-destructive testing of we
38、lds - Radiographic testing Part 1: X- and gamma-ray techniques with film (ISO 17636-1) EN ISO 17637, Non-destructive testing of welds Visual testing of fusion-welded joints (ISO 17637) EN ISO 17640, Non-destructive testing of welds Ultrasonic testing Techniques, testing levels, and assessment (ISO 1
39、7640) ISO 1496-3, Series 1 freight containers Specification and testing Part 3: Tank containers for liquids, gases and pressurized dry bulk 3 Terms, definitions and symbols 3.1 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1.1 baffle structure,
40、 other than a surge plate, intended to inhibit the movement of the shell contents 3.1.2 capacity total inner volume of shell or shell compartment Note 1 to entry: When it is impossible to fill completely the shell or shell compartment because of its shape or construction, this reduced capacity shoul
41、d be used for the determination of the degree of filling and for the marking of the tank. BS EN 13094:2015EN 13094:2015 (E) 7 3.1.3 competent authority authority or authorities or any other body or bodies designated as such in each country and in each specific case in accordance with domestic law No
42、te 1 to entry: Attention is drawn to ADR 2 and to the OTIF regulations (commonly referred to as RID) 3 in respect of Competent Authorities. 3.1.4 maximum working pressure highest of the four pressures Pd, Pr, Pvand Pts3.1.5 partition hermetically sealed dividing wall between adjacent compartments in
43、 compartmented tanks 3.1.6 section modulus second moment of area of a structure (and, where appropriate, its associated shell) about its neutral axis divided by the maximum distance from the neutral axis to the extreme fibre of the section used in the calculation 3.1.7 shell sheathing containing the
44、 substance carried (including the openings and their closures) 3.1.8 specific resilience integral of the applied force and the measured deflection of a test piece up to the point at which the test bar punctures the test piece, as indicated by the point of maximum force 3.1.9 global resilience abilit
45、y of a shell with multiple divisions or surge plates to withstand a sideways impact with a beam 3.1.10 mild steel steel with a guaranteed minimum tensile strength of 360 N/mm2to 490 N/mm2and a guaranteed minimum elongation at fracture conforming to the requirement for steel specified in 5.2.2.3.1 3.
46、1.11 reference steel steel with a tensile strength of 370 N/mm2and an elongation after fracture of 27 % 3.1.12 surge plate non-hermetically sealed wall in tanks or compartments of shells intended to reduce the effect of surge, mounted at right angles to the direction of travel, having an area of at
47、least 70 % of the cross-sectional area of the shells where the surge plate is located 3.1.13 test pressure highest effective pressure which arises in the tank during the pressure test 3.1.14 maximum design mass sum of the tare of the tank and the maximum permissible load for which the tank is design
48、ed BS EN 13094:2015EN 13094:2015 (E) 8 3.2 Symbols For the purposes of this document, the following symbols apply. A percentage (%) elongation after fracture A1minimum percentage (%) elongation after fracture of the metal used (see 6.9.1) B pitch circle diameter or, if elliptical, average of major a
49、nd minor diameters, in millimetres (mm) c distance from the start of a knuckle bend to the edge of a shell, in millimetres (mm) NOTE 1 This is used for the attachment of a dished end to a shell. e shell thickness, in millimetres (mm) ecthickness of a flat closure, in millimetres (mm) edthickness of a domed closure, in millimetres (mm) efthickness of a tank end or partition, in millimetres (mm) ersthickness of a reinforcing section, in millimetres (mm) erthickness of an opening
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