BS EN 13155-2003+A2-2009 Cranes - Safety - Non-fixed load lifting attachments《起重机 安全性 非固定式装载升降机》.pdf

1、BRITISH STANDARD BS EN 13155:2003 Cranes Safety Non-fixed load lifting attachments ICS 53.020.30 +A2:2009 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/02/2010 07:01, Uncontrolled Copy, (c) BSINational foreword This British Standard is the UK implementation of EN 13155:2003+A2:2009. It s

2、upersedes BS EN 13155:2003 which is withdrawn. The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“. EN 13155:2003

3、covers a wide range of non-fixed load lifting attachments which have never previously been standardized by BSI, CEN or ISO. The lack of previous standards as a starting point, together with the wide scope of the equipment covered and the wide variety of current practices among the established manufa

4、cturers, made this standard particularly difficult to draft and to get agreement on. Nevertheless considerable progress has been made, to the point where the parties involved were sufficiently in agreement to enable the first edition of this standard to be published. BSI Technical Committee MHE/3, w

5、hich is responsible for the United Kingdom input to EN 13155, is of the view that, while further development may be required, this standard in its present form contains much useful information to guide manufacturers, and it represents an important step forward. Experience of applying this standard w

6、ill doubtless reveal some matters which, with the benefit of hindsight, have not been adequately dealt with, and will need to be reconsidered in the next edition. In particular, readers are advised to exercise a degree of caution about the rigour of some of the verification clauses. The UK participa

7、tion in its preparation was entrusted to Technical Committee MHE/3, Cranes and derricks. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible f

8、or its correct application. Compliance with a British Standard cannot confer immunity from legal obligations. BS EN 13155:2003+A2:2009 Amendments/corrigenda issued since publication Date Comments 31 October 2009 Implementation of CEN amendments A1:2005 and A2:2009 This British Standard, was publishe

9、d under the authority of the Standards Policy and Strategy Committee on 27 August 2003 BSI 2009 ISBN 978 0 580 61926 7 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/02/2010 07:01, Uncontrolled Copy, (c) BSI EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13155:2003+A2 March 2009 ICS

10、 53.020.30 Supersedes EN 13155:2003 English Version Cranes - Safety - Non-fixed load lifting attachments Appareils de levage charge suspendue - Scurit Equipements amovibles de prise de charge Krane - Sicherheit - Lose Lastaufnahmemittel This European Standard was approved by CEN on 17 November 2001

11、and includes Amendment 1 approved by CEN on 24 June 2005 and Amendment 2 approved by CEN on 17 February 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alter

12、ation. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by tran

13、slation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germa

14、ny, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG

15、Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13155:2003+A2:2009: E Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/02/2010 07:01, Uncontrolled Copy, (c) BSIEN 1

16、3155:2003+A2:2009 (E) 2 Contents Page Foreword 3 Introduction .4 1 Scope 4 2 Normative references 5 3 Terms and definitions .7 4 List of significant hazards . 12 5 Safety requirements and/or measures . 19 6 Verification of the safety requirements and/or measures 26 7 Information for use . 31 Annex A

17、 (normative) General verification methods 37 Annex B (normative) Verification methods for plate clamps 42 Annex C (normative) Verification methods for vacuum lifters 46 Annex D (normative) Verification methods for lifting magnets 53 Annex E (normative) Verification methods for lifting beams 58 Annex

18、 F (normative) Verification methods for lifting forks . 60 Annex G (normative) Verification methods for clamps . 61 Annex H (informative) Selection of a suitable set of crane standards for a given application . 65 Annex ZA (informative) # # # #Relationship between this European Standard and the Esse

19、ntial Requirements of EU Directive 98/37/EC amended by Directive 98/79/EC$ $ $ $ . 67 Annex ZB(informative) # # # #Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC$ $ $ $ 68 Bibliography . 69 BS EN 13155:2003+A2:2009 Licensed Copy: Wang Bin, ISO/E

20、XCHANGE CHINA STANDARDS, 11/02/2010 07:01, Uncontrolled Copy, (c) BSIEN 13155:2003+A2:2009 (E) 3 Foreword This document (EN 13155:2003+A2:2009) has been prepared by Technical Committee CEN/TC 147 “Cranes - Safety”, the secretariat of which is held by BSI. This document shall be given the status of a

21、 national standard, either by publication of an identical text or by endorsement, at the latest by September 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2005-06-24 and Amendment 2, approved by CEN

22、on 2009-02-17. This document supersedes EN 13155:2003. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“ and # $. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and sup

23、ports essential requirements of EC Directive(s). #For relationship with EC Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.$ For the relationship with other European standards for cranes, see informative Annex H. According to the CEN/CENELEC Internal Regula

24、tions, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Nether

25、lands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 13155:2003+A2:2009 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/02/2010 07:01, Uncontrolled Copy, (c) BSIEN 13155:2003+A2:2009 (E) 4 Introduction This European Standard has

26、 been prepared to be a harmonized standard to provide one means for non-fixed load lifting attachments used on cranes to conform with the essential health and safety requirements of the Machinery Directive, as amended. This European Standard is a type C standard as stated in EN 1070. The machinery c

27、oncerned and the extent to which hazards are covered are indicated in the scope of this standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standa

28、rds, for non-fixed load lifting attachments which have been designed and built according to the provisions of this type C standard. 1 Scope This European Standard specifies safety requirements for the following non-fixed load lifting attachments for cranes, hoists and manually controlled load manipu

29、lating devices: plate clamps; vacuum lifters; self priming, non-self priming (pump, venturi, turbine); electric lifting magnets (battery fed and mains-fed); permanent lifting magnets; electro-permanent lifting magnets; lifting beams; C-hooks; lifting forks; clamps; defined in clause 3. This standard

30、 does not specify the additional requirements for: non fixed load lifting attachments in direct contact with foodstuffs or pharmaceuticals requiring a high level of cleanliness for hygiene reasons; hazards resulting from handling specific hazardous materials (e.g. explosives, hot molten masses, radi

31、ating materials); BS EN 13155:2003+A2:2009 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/02/2010 07:01, Uncontrolled Copy, (c) BSIEN 13155:2003+A2:2009 (E) 5 hazards caused by operation in an explosive atmosphere; hazards caused by noise; electrical hazards; hazards due to hydraulic and

32、pneumatic components. This standard does not cover the hazards related to mechanical strength of structural elements of attachments designed for more than 20 000 lifting cycles. NOTE The coefficient of utilization specified in clause 5.1.1 ensures that no fatigue verification is needed for less than

33、 20 000 cycles. This is in accordance with the well accepted calculation codes e.g. FEM 1001. This standard does not cover attachments intended to lift above people. This standard does not cover slings, ladles, expanding mandrels, buckets, grabs, or grab buckets. The hazards covered by this European

34、 Standard are identified in clause 4. This European Standard does not cover hazards related to the lifting of persons. This European Standard is applicable to non-fixed load lifting attachments which are manufactured after the date of approval by CEN of this standard. 2 Normative references !The fol

35、lowing referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.“ #deleted text$ EN 287-1, Approval testing of w

36、elders for fusion welding Part 1: Steels EN 349:1993, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 457, Safety of machinery Auditory danger signals General requirements, design and testing EN 818-4, Short link chain for lifting purposes Safety Part 4: Chain slings

37、 Grade 8 EN 818-5, Short link chain for lifting purposes Safety Part 5: Chain slings Grade 4 EN 842, Safety of machinery Visual danger signals General requirements, design and testing EN 981, Safety of machinery - System of auditory and visual danger and information signals EN 1070: 1998, Safety of

38、machinery Terminology EN 1492-1, Textile slings Safety Part 1: Flat woven webbing slings, made of man-made fibres, for general purpose use EN 1492-2, Textile slings Safety Part 2: Roundslings, made of man-made fibres, for general purpose use ENV 1993-1-1: 1992, Eurocode 3: Design of steel structures

39、 Part 1-1: General rules and rules for buildings BS EN 13155:2003+A2:2009 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/02/2010 07:01, Uncontrolled Copy, (c) BSIEN 13155:2003+A2:2009 (E) 6 EN 10025, Hot-rolled products of non alloy structural steels Technical delivery conditions EN 10045

40、-1, Metallic materials Charpy impact test Part 1: Test method prEN 13414-1, Steel wire rope slings Safety Part 1: Slings for general lifting service prEN 13557:2003, Cranes Controls and control stations EN 25817, Arc-welded joints in steel Guidance on quality levels for imperfections (ISO 5817:1992)

41、 #EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003)$ #EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003)$ BS EN 13155:200

42、3+A2:2009 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/02/2010 07:01, Uncontrolled Copy, (c) BSIEN 13155:2003+A2:2009 (E) 7 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN 1070:1998 and the following terms and definitions apply:

43、3.1 adhesion force force required to remove the load from a vacuum lifter 3.2 building area area where buildings, bridges, roads etc are being erected or renovated or demolished NOTE In these areas the environment is permanently changing. Any risks are higher than in plants or warehouses. 3.3 C-hook

44、 equipment in the form of a C used for lifting hollow loads e.g. coils, pipes Figure 1 Example of a C-hook 3.4 coefficient of utilisation arithmetic ratio between the maximum load held by the lifting attachment and its working load limit 3.5 clamp equipment used to handle loads by clamping on a spec

45、ific part of the load. NOTE Clamps are also known as tongs. For definition of plate clamps see 3.12. BS EN 13155:2003+A2:2009 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/02/2010 07:01, Uncontrolled Copy, (c) BSIEN 13155:2003+A2:2009 (E) 8 Figure 2 Example of a clamp 3.6 individual veri

46、fication verification carried out on every item produced 3.7 lifting beam equipment consisting of one or more members equipped with attachment points to facilitate the handling of loads which require support at several points Figure 3 Example of a lifting beam 3.8 lifting forks equipment consisting

47、of two or more arms fixed to an upright with an upper arm, essentially to lift palletised or similar loads BS EN 13155:2003+A2:2009 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/02/2010 07:01, Uncontrolled Copy, (c) BSIEN 13155:2003+A2:2009 (E) 9 Figure 4 Example of lifting forks 3.9 lif

48、ting magnet Figure 5 Example of a lifting magnet 3.9.1 electric lifting magnet equipment with a magnetic field generated by an electric current creating sufficient force for gripping, holding and handling loads with ferro-magnetic properties. 3.9.2 permanent lifting magnet equipment with a permanent

49、 magnetic field which creates sufficient force for gripping, holding and handling loads with ferro-magnetic properties. The magnetic field is controlled by mechanical means 3.9.3 electro-permanent lifting magnet equipment with a permanent magnetic field which creates sufficient force for gripping, holding and handling loads with ferro-magnetic properties. The magnetic field is controlled by an electric