BS EN 13674-1-2003 Railway applications - Track - Rail - Vignole railway rails 46 kg m and above《轨道交通 轨道 钢轨 46kg m及以上(列车)用丁字形铁轨》.pdf

1、Licensed Copy: Wang Bin, ISO/Exchange China Standards Information Centre, 22 October 2004, Uncontrolled Copy, (c) BSIBRITISH STANDARD BS EN 13674-1:2003 Incorporating Corrigendum No. 1 Railway applications Track Rail Part 1: Vignole railway rails 46 kg/m and above The European Standard EN 13674-1:20

2、03 has the status of a British Standard ICS 45.080 Licensed Copy: Wang Bin, ISO/Exchange China Standards Information Centre, 22 October 2004, Uncontrolled Copy, (c) BSIBS EN 13674-1:2003 This British Standard, was published under the authority of the Standards Policy and Strategy Committee on 3 Octo

3、ber 2003 BSI 30 July 2004 ISBN 0 580 42726 9 National foreword This British Standard is the official English language version of EN 13674-1:2003. It partially supersedes BS 11:1985 which will be amended accordingly. BS EN 13674-1:2003 applies to all new installations of Vignole (flat bottom) rail se

4、ctions of 46 kg/m and above. Other Vignole rails of 27 kg/m and above, switch and crossing rails and check rails will be covered by other parts of BS EN 13674 when they are published. BS 11:1985 will be declared obsolescent following the publication of the other parts of BS EN 13674. This will be do

5、ne in order to facilitate repairs and maintenance of existing track conforming to and unique to BS 11:1985. The UK participation in its preparation was entrusted to Technical Committee RAE/2, Railway track components, which has the responsibility to: A list of organizations represented on this commi

6、ttee can be obtained on request to its secretary. Additional information In this standard rail grades are based on hardness whereas in BS 11 they are based on tensile strength. The approximate equivalence is shown as follows. In BS 11, rail sections are identified by a number which is the approximat

7、e mass per a unit length of rails in lb/yd. An approximate conversion to kg/m can be made by multiplying the value in lb/yd by 0,49. NOTE The term “Vignole rail” is in common use elsewhere in Europe. It is derived from the name of Charles Blacker Vignoles, an early railway engineer who promoted the

8、use of flat bottom rail. The textual error set out below was discovered when the English language version of EN 13674-1 was adopted as the national standard. It has been reported to CEN/TC 256/SC 1 in a proposal to amend the text of the European standard. Table 5a) column headed “running surface” to

9、 be changed to “Sulfur content”. The permitted range of sulfur content is shown as a percentage by mass in Table 5a) in the column incorrectly headed as “running surface”. Cross-references The British Standards which implement international or European publications referred to in this document may b

10、e found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are

11、 responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and

12、keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. BS EN 13674-1 grade BS 11 grade R220 Normal R260 Wear resisting A R260Mn Wear resisting B Summary of pages This document comprises a front cover, an inside front cover, the EN title

13、 page, pages 2 to 106, an inside back cover and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date Comments 15298 Corrigendum No. 1 30 July 2004 Changes to national foreword Licensed Copy: W

14、ang Bin, ISO/Exchange China Standards Information Centre, 22 October 2004, Uncontrolled Copy, (c) BSIEUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM EN136741 September2003 ICS45.080 Englishversion RailwayapplicationsTrackRailPart1:Vignolerailwayrails 46kg/mandabove ApplicationsferroviairesVoieRailsPa

15、rtie1:Rails vignoledemassesuprieureougale46kg/m BahnanwendungenOberbauSchienenTeil1: Vignolschienenab46kg/m ThisEuropeanStandardwasapprovedbyCENon28February2003. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEurope an Standardthestatusofanatio

16、nalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcernings uchnational standardsmaybeobtainedonapplicationtotheManagementCentreortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytra nslation undertheres

17、ponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheManagementCentrehasthesamestatusasthe official versions. CENmembersarethenationalstandardsbodiesofAustria,Belgium,CzechRepublic,Denmark,Finland,France,Germany,Greece, Hungary,Iceland,Ireland,Italy,Luxembourg,Malta,Netherlands,Norway,Portugal,S

18、lovakia,Spain,Sweden,SwitzerlandandUn ited Kingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2003CEN Allrightsofexploitationinanyformandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.EN136741

19、:2003E Licensed Copy: Wang Bin, ISO/Exchange China Standards Information Centre, 22 October 2004, Uncontrolled Copy, (c) BSIEN136741:2003(E) 2 Contents Page Foreword4 Introduction .5 1 Scope 7 2 Normativereferences 7 3 Termsanddefinitions. .7 4 Informationtobesuppliedbythepurchaser. .8 5 Steelgrades

20、 9 6 Profiledrawings/properties/mass 9 7 Manufacture9 7.1 Productintegrity . .9 7.1.1 Factoryproductioncontrol .9 7.1.2 Bestpracticemanufacture. .10 7.2 Blooms10 7.3 Rails.10 7.4 Identification.10 7.4.1 Branding .10 7.4.2 Hotstamping 11 7.4.3 Coldstamping . .11 7.4.4 Otheridentification 11 8 Qualify

21、ingtests 12 8.1 Procedure .12 8.2 Fracturetoughness ( K Ic ).12 8.2.1 Testpiecesandtestmethods .12 8.2.2 Qualifyingcriteria . .12 8.3 Fatiguecrackgrowthrate . 13 8.3.1 Testmethod. .13 8.3.2 Testpieces. .13 8.3.3 Numberoftestsandtestconditions . 13 8.3.4 Qualifyingcriteria . .13 8.4 Fatiguetest .13 8

22、.4.1 Testmethod. .13 8.4.2 Testpieces. .14 8.4.3 Numberoftestsandtestconditions . 14 8.4.4 Qualifyingcriteria . .14 8.5 Residualstressinrailfoot 14 8.5.1 Testmethod. .14 8.5.2 Testpieces. .14 8.5.3 Measurements14 8.5.4 Qualifyingcriteria . .14 8.6 Variationofcentrelinerunningsurfacehardnessofheattre

23、atedrails 14 8.7 Tensilestrengthandelongation. 15 8.8 Segregation 15 8.9 Otherqualifyingrequirements. .16 9 Acceptancetests .16 9.1 Laboratorytests .16 9.1.1 General16 9.1.2 Chemicalcomposition .16 9.1.3 Microstructure20 Licensed Copy: Wang Bin, ISO/Exchange China Standards Information Centre, 22 Oc

24、tober 2004, Uncontrolled Copy, (c) BSIEN136741:2003(E) 3 9.1.4 Decarburisation21 9.1.5 Oxidecleanness. 21 9.1.6 Sulfurprints. .21 9.1.7 Hardness.22 9.1.8 Tensiletests . 22 9.1.9 Retestprocedures . 23 9.2 Dimensiontolerances 23 9.2.1 Profile23 9.2.2 Straightness,surfaceflatnessandtwist .24 9.2.3 Cutt

25、inganddrilling 27 9.3 Gauges27 9.4 Inspectionrequirements/tolerancesforinternalqualityandsurfacequality .27 9.4.1 Ultrasonictestrequirements 27 9.4.2 Surfacequality . 29 AnnexA (normative) Railprofiles .44 AnnexB (normative) Standardtestmethodforthedeterminationoftheplanestrainfracture toughness( K

26、Ic )ofrails . 68 AnnexC (normative) Methodforthedeterminationofrailfootsurfacelongitudinalresidualstresses .74 AnnexD (normative) Limitingsulfurprints. .77 AnnexE (normative) Profileanddrillinggauges .91 AnnexF (informative) Comparisonofsteeldesignationsreferredtointhisstandardcomparedto thoseinEN10

27、0271andEN100272 . 104 AnnexZA (informative) ClausesofthisEuropeanStandardaddressingessentialrequirementsorother provisionsofEUDirectives. . 105 Bibliography 106 Licensed Copy: Wang Bin, ISO/Exchange China Standards Information Centre, 22 October 2004, Uncontrolled Copy, (c) BSIEN136741:2003(E) 4 For

28、eword Thisdocument(EN136741:2003)hasbeenpreparedbyTechnicalCommitteeCEN/TC256“Railway applications”,thesecretariatofwhichisheldbyDIN. ThisEuropeanStandardshallbegiventhestatusofanationalstandard,eitherbypublicationofanidenticaltextor byendorsement,atthelatestbyMarch2004,andconflictingnationalstandar

29、dsshallbewithdrawnatthelatestby March2004. ThisdocumenthasbeenpreparedunderamandategiventoCENbytheEuropeanCommissionandtheEuropean FreeTradeAsso ciation,andsu pportsessentialre quirementsof EUDirective(s) . ForrelationshipwithEUDirective (s),seeinfo rmativeAnnexZ A,whichisanintegralpartofthisdocumen

30、t. ThispartofEN13674isthefirstofaseriesofstandardsforrails. RailwayapplicationsTrack: Part1:Vignolerailwayrails46kg/mandabove Part2:SwitchandcrossingrailsusedinconjunctionwithVignolerailwayrails46kg/mandabove Part3:Checkrails Part4:Vignolerailwayrailsfrom27kg/mto,butexcluding46kg/m Otherstandardspla

31、nnedforpublicationincludethefollowing: SpecialpurposerailPart1:Groovedandassociatedconstruction. FlashbuttweldingofnewrailsR220andR260graderailsinafixedplant. FlashbuttweldingofnewR260MnandR350HTgraderailsinafixedplant. FlashbuttweldingofnewR220andR260graderailsbymobileweldingmachinesatsitesothertha

32、natafixed plant. FlashbuttweldingofR220andR260gradereusablerails. Flashbuttweldinginassociationwithcrossingconstruction. Approvalofaluminothermicweldingprocesses. Testsforqualificationofaluminothermicwelders,approvalofcontractorsandacceptanceofwelds. Restorationofrailsbyelectricarcwelding. AnnexesA,

33、B,C,DandEarenormative.AnnexFisinformative. ThisdocumentincludesaBibliography. AccordingtotheCEN/CENELECInternalRegulations,thenationalstandardsorganizationsofthefollowing countriesareboundtoimplementthisEuropeanStandard:Austria,Belgium,CzechRepublic,Denmark,Finland, France,Germany,Greece,Hungary,Ice

34、land,Ireland,Italy,Luxembourg,Malta,Netherlands,Norway,Port ugal, Slovakia,Spain,Sweden,SwitzerlandandtheUnitedKingdom. Licensed Copy: Wang Bin, ISO/Exchange China Standards Information Centre, 22 October 2004, Uncontrolled Copy, (c) BSIEN136741:2003(E) 5 Introduction ThisIntroductionprovidesanexpla

35、nationoftheconcepts,andreasoningusedintheproductionofthisstandard. Itsinclusionalsoensuresthatduringfuturerevisionsrestrictionsareremovedastechnologyprogressesandto holdthemwhereithasnot,thusensuringcontinuedsafetyasnewproducers,productsandtechnologiesare introduced. Themostcommonlyusedstandardsofth

36、eworldforthesupplyofrailwayrailshavebeenreviewedduringthe preparationofthisstandard.However,modernrailproductiontechnologyandtherequirementsofhighspeed railwayswithintheCommunityhavedemandedacompletelynewlookatthephilosophyandcontentofthispartof EN13674. WheneverpossiblethispartofEN13674isperformanc

37、ebased,recognisestheEuropeanQualitySystemstandard EN ISO 9001andrequiresmanufacturerstoofferthelatestproventechnologytoconsistentlysatisfythe demandingqualityoftherequiredproduct. ThispartofEN13674hastwomajordivisions: 1)qualifying tests; 2)acceptance tests. Thequalifyingtestsintroduceanumberofperfo

38、rmancerequirementsnotpreviouslyseeninnationalor internationalstandards.Theyalsoincludetypicalresultsfromrelevantacceptancetests. Railgradingisbasedonhardnessratherthantensilestrength. Theacceptancetestshavebeendesignedtocontrolthosecharacteristicsoftherailsteelandrailthatareof relevancetotheproducti

39、onofhighqualityrailsandthedemandsoftherailway. ThesteelgradescoveredbythispartofEN13674reflecttrendsinrailwayusageandheattreatedrailsare included.ThestandardincludesrailprofilesforVignolerailshavingalinearmass46kg/mandabove. Toensurethesupplyofhighqualityrails,somerestrictionsonproductionprocessesha

40、vebeenimposed. Thestandardsupersedesotherstandardscoveredbythescopeandappliestoallprocurementsfallinginsidethe requirementsoftheEuropeanProcurementDirective(93/38/EECof14 th June1993).InadditionCENrequired, wherepossible,aperformancebasedstandard,takingintoaccountsafetyimplicationsandatthesametime a

41、ddressingmodernproductiontechnologyandtherequirementsofhighspeedrailways.AsaresultoftheDirective itwasrecognisedthattherewouldbefewopportunities(andthesewouldhavetobefortransparentsafety considerations)forderogationfromthestandardtooperatebetweentheuserandthemanufacturer. Thestandardreflectsthischan

42、geinphilosophyfromthetraditionalcontentofrailstandards.Areviewwas undertakenofthemostcommonlyusedrailstandardsoftheworld.Allrelevantaspectsimportanttobothuserand manufacturerwereconsideredwiththeaimofensuringthatallofthecontenthadspecificusefulnessand relevance.Forexamplerailgradingandmuchofthestand

43、ardhasbeenbasedonhardnessratherthantensile strength.Whilstthetwoaredirectlyrelated,hardnessisveryquickandcheaptocarryoutandprovidesmore relevantguidancetotheuserparticularlywherepropertiesvaryindifferentpartsoftheprofile. Sincemanyrailmanufacturerswouldhavenotpreviouslycarriedoutprovingtrials,thesta

44、ndardincludesa prerequisiteforallmanufacturerstoproveconformityagainstasetofqualifyingtestcriteriaatthetimeoftendering. TheQualifyingtestsincludeall“normal”acceptancetestresultsplusnew“typecasting“featuressuchasfracture toughness,fatigueandresidualstress.Toprovideuserswiththenecessaryconfidence,acce

45、ptancelimitshave beenbasedonresultsfromrailknowntohaveperformedwellindemandingtrackinstallations. Oneaspectofthestandardwhichisacompletebreakfromtraditionistheinclusionofqualityassuranceand inspectionclauseaspartofproductintegrity. Licensed Copy: Wang Bin, ISO/Exchange China Standards Information Centre, 22 October 2004, Uncontrolled Copy, (c) BSIEN13674