BS EN 13852-1-2013 Cranes Offshore cranes General-purpose offshore cranes《起重机 海上起重机 通用海上起重机》.pdf

1、BSI Standards PublicationBS EN 13852-1:2013Cranes Offshore cranesPart 1: General-purpose offshore cranesBS EN 13852-1:2013 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 13852-1:2013. It supersedes BS EN 13852-1:2004 which is withdrawn.The UK participation in i

2、ts preparation was entrusted to Technical Committee MHE/3/-/10, Marine cranes.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its corre

3、ct application. The British Standards Institution 2013.Published by BSI Standards Limited 2013ISBN 978 0 580 72942 3ICS 47.020.40; 53.020.20Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy

4、 and Strategy Committee on 31 October 2013.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS EN 13852-1:2013EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13852-1 September 2013 ICS 47.020.40; 53.020.20 Supersedes EN 13852-1:2004English Version Cranes - Offshore cran

5、es - Part 1: General-purpose offshore cranes Appareils de levage charge suspendue - Grues off-shore - Partie 1: Grues off-shore pour usage gnral Krane - Offshore-Krane - Teil 1: Offshore-Krane fr allgemeine Verwendung This European Standard was approved by CEN on 19 July 2013. CEN members are bound

6、to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-

7、CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has

8、 the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Lux

9、embourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brus

10、sels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13852-1:2013: EBS EN 13852-1:2013EN 13852-1:2013 (E) 2 Contents Page Foreword 5 Introduction .6 1 Scope 7 2 Normative references 7 3 Terms and definitions 10 4 List of signi

11、ficant hazards . 15 5 Safety requirements and/or protective measures . 18 5.1 General . 18 5.2 Strength and stability . 18 5.3 Equipment and components . 21 5.4 Drive systems 25 5.5 Control station, machinery house etc 26 5.6 Noise reduction . 28 5.7 Access, guards etc . 28 5.8 Controls, indicators

12、and limiting devices 29 5.9 Protection systems . 33 5.10 Lifting of personnel 39 6 Verification of the safety requirements and/or protective measures 40 6.1 General . 40 6.2 Testing . 43 7 Information for use . 45 7.1 Documentation 45 7.2 Operation . 45 7.3 Maintenance 47 7.4 Marking 48 Annex A (inf

13、ormative) Selection of a suitable set of crane standards for a given application 50 Annex B (normative) Determination of factors . 51 B.1 Calculation of the dynamic coefficient n by the simplified method . 51 B.2 Calculation of dynamic coefficient nby motion response analysis . 53 B.3 Out of plane i

14、nfluences 53 B.3.1 General . 53 B.3.2 Offlead load . 53 B.3.3 Sidelead load . 54 B.3.4 Horizontal load combination . 55 B.4 Hook velocity . 55 B.4.1 Hoisting and lowering velocity 55 B.4.2 Horizontal hook velocity 55 B.5 Load combinations . 56 Annex C (normative) Environmental influences . 59 C.1 Ge

15、neral . 59 C.2 Wind . 59 C.2.1 Wind velocities 59 C.2.2 Boom stalling 60 BS EN 13852-1:2013EN 13852-1:2013 (E) 3 C.3 Floating units . 60 C.4 Thermal effects 60 C.5 Ice 61 C.6 Stowage 61 C.7 Corrosion protection . 61 Annex D (normative) Failure mode analysis 62 D.1 General . 62 D.2 Failure mode chart

16、s 62 Annex E (normative) Material selection 64 E.1 General . 64 E.2 Verification of material quality . 64 E.3 Forged rings for slewing bearings 64 E.4 Slewing bearing fasteners 65 E.5 Welded structures . 66 E.6 Non-welded components 66 Annex F (normative) Control station instrumentation 68 F.1 Minim

17、um control station instrumentation 68 F.2 Optional control station instrumentation 68 Annex G (normative) Wire rope safety factors 69 G.1 General . 69 G.2 Static safety factors 69 G.2.1 General . 69 G.2.2 Running rigging . 69 G.2.3 Standing rigging 70 G.3 Dynamic safety factors . 70 G.3.1 General .

18、70 G.3.2 Load reference factor for running rigging 71 G.3.3 Load reference factor for standing rigging. 71 G.4 Lifting of personnel . 71 Annex H (normative) Slewing bearings 72 Annex I (normative) Requirements for brakes . 73 Annex J (normative) Ranking of safety systems . 75 Annex K (normative) Req

19、uired performance levels (PLr) for SRP/CS according to EN ISO 13849-1:2008 . 76 Annex L (informative) Typical general-purpose offshore cranes and terminology . 77 Annex M (normative) Excursion envelopes . 82 Annex N (normative) Noise test code . 83 N.1 Introduction 83 N.2 Sound power level determina

20、tion 83 N.2.1 Basic standard to be used 83 N.2.2 Measurement and calculation procedure . 83 N.3 Emission sound pressure level determination 84 BS EN 13852-1:2013EN 13852-1:2013 (E) 4 N.3.1 Basic standard to be used . 84 N.3.2 Crane operator and microphone positions 84 N.3.3 Specifications concerning

21、 the crane operating cabin 84 N.3.4 Specification relating to wind speed 84 N.3.5 Measurement and calculation procedure . 84 N.4 Operating conditions 85 N.4.1 General . 85 N.4.2 Test procedure 86 N.5 Information on measurement uncertainties . 87 N.6 Information to be recorded 87 N.7 Information to b

22、e reported . 87 N.8 Declaration and verification of noise emission values . 87 N.9 Noise measurement test report 88 Annex O (normative) Equipment for use in a hazardous area 92 O.1 General . 92 O.2 Avoidance or reduction of ignition sources 92 O.3 Electrical equipment . 92 O.4 Non-electrical equipme

23、nt . 92 O.5 Electrostatic discharge 92 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 94 Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 94/9/EC . 95 Bibl

24、iography . 96 BS EN 13852-1:2013EN 13852-1:2013 (E) 5 Foreword This document (EN 13852-1:2013) has been prepared by Technical Committee CEN/TC 147 “Cranes - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publicatio

25、n of an identical text or by endorsement, at the latest by March 2014, and conflicting national standards shall be withdrawn at the latest by March 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not

26、 be held responsible for identifying any or all such patent rights. This document supersedes EN 13852-1:2004. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For r

27、elationship with EU Directive(s), see informative Annex ZA and Annex ZB which are integral parts of this document. Since the previous version, major changes have been made including the scope. New requirements are introduced on load chart, electrotechnical and non electrical equipment, mode and rigg

28、ing selector, back-up brake on luffing winches, wire ropes, lighting, dropped object protection, controls, data recorder, motion limiters, rated capacity limiter, boom backstop, emergency operation system, fire protection and protective earthing, etc. Major changes have also been made to Annexes B,

29、F, G, K, M and O. There are several updates in standard references, and a number of clauses have been redrafted for reasons of clarity and technical and editorial accuracy. EN 13852, Cranes Offshore cranes, is composed of the following parts: Part 1: General-purpose offshore cranes (the present docu

30、ment); Part 2: Floating cranes. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Re

31、public of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 13852-1:2013EN 13852-1:2013 (E) 6 Introduction Th

32、is European Standard has been prepared to be a harmonised standard to provide one means for general purpose offshore cranes to conform to the essential health and safety requirements of the Machinery Directive, as mentioned in Annex ZA. Absolute safety of cranes cannot be ensured by design alone, as

33、 their operation depends on the skill of operators, maintenance personnel and inspectors as well as on the numerous technical parameters relating to the crane and its operating environment, which can have large scatter. As many of the hazards related to general-purpose offshore cranes relate to thei

34、r operating environment and use, it is assumed in the preparation of this European Standard that all the relevant information relating to the use and operating environment of the crane has been exchanged between the manufacturer and user (as recommended in ISO 9374-1:1989 and ISO 9374-4:1989) coveri

35、ng such issues as, for example: clearances; requirements concerning protection against hazardous environments; processed materials, such as potentially flammable or explosive material (e.g. hydrocarbons, combustible dust, etc). This European Standard is a type C standard as stated in EN ISO 12100:20

36、10. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered and indicated in the scope of this European Standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this

37、type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. NOTE 1 A floating crane is a crane mounted on a vessel or barge designed for its support and transport, primarily intended f

38、or construction/deconstruction operations in a marine environment. NOTE 2 EN 138522 is not a harmonised standard. BS EN 13852-1:2013EN 13852-1:2013 (E) 7 1 Scope This European Standard specifies the requirements for general-purpose offshore cranes including their supporting pedestals or structures.

39、The standard is applicable to general-purpose offshore cranes covered by the scope of this European Standard which are manufactured after the date of its publication as EN. This European Standard is not applicable to general-purpose offshore cranes which are manufactured before the date of its publi

40、cation as an EN. This European Standard does not cover use of - or hazards relating to the following: a) fabrication, transportation, assembly, dismantling, disabling, scrapping or changing the configuration of the crane; b) lifting accessories, i.e. any item between the hook and the load; c) minimu

41、m design temperature below 20 C; d) operations at an ambient temperature above 45 C; NOTE: For equipment designed for operation in explosive atmospheres, the normal ambient temperature range is 20 C to +40 C, unless otherwise specified and marked. See Annex O and relevant standards indicated for com

42、plete information. e) lifting operations involving more than one crane; f) accidental loads due to collisions; g) hand powered cranes and other cranes with a rated capacity less than 2 t or outreach less than 8 m; h) emergency rescue operations; (except training) i) subsea lifting operations. The si

43、gnificant hazards covered by this European standard are identified in Clause 4. This European Standard includes requirements for the lifting of personnel by a general-purpose offshore crane. 2 Normative references The following documents, in whole or in part, are normatively referenced in this docum

44、ent and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 614-1:2006+A1:2009, Safety of machinery Ergonomic design principles Part 1: Terminology an

45、d general principles EN 842:1996+A1:2008, Safety of machinery Visual danger signals General requirements, design and testing EN 953:1997+A1:2009, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 1127-1:2011, Explosive atmospheres Explosio

46、n prevention and protection Part 1: Basic concepts and methodology BS EN 13852-1:2013EN 13852-1:2013 (E) 8 EN 10025-1:2004, Hot rolled products of structural steels Part 1: General technical delivery conditions EN 10025-2:2004, Hot rolled products of structural steels Part 2: Technical delivery cond

47、itions for non-alloy structural steels EN 10025-3:2004, Hot rolled products of structural steels Part 3: Technical delivery conditions for normalized/normalized rolled weldable fine grain structural steels EN 10025-4:2004, Hot rolled products of structural steels Part 4: Technical delivery condition

48、s for thermomechanical rolled weldable fine grain structural steels EN 10025-5:2004, Hot rolled products of structural steels Part 5: Technical delivery conditions for structural steels with improved atmospheric corrosion resistance EN 10025-6:2004+A1:2009, Hot rolled products of structural steels P

49、art 6: Technical delivery conditions for flat products of high yield strength structural steels in the quenched and tempered condition EN 10083-1:2006, Steels for quenching and tempering Part 1: General technical delivery conditions EN 10083-2:2006, Steels for quenching and tempering Part 2: Technical delivery conditions for non alloy steels EN 10204:2004, Metallic products Types of inspection documents EN 12077-2:1998+A1:2008, Cranes safety Requirements for health and safety Part 2: Limiting and indicating devices