1、Machines and installations for the exploitation and processing of natural stone Safety Requirements for diamond wire sawsBS EN 15163:2017BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 15163 June 2017 ICS 73.120 Su
2、persedes EN 15163:2008English Version Machines and installations for the exploitation and processing of natural stone - Safety - Requirements for diamond wire saws Machines et installations pour lexploitation et la transformation de la pierre naturelle - Scurit - Exigences pour les scies fil diamant
3、 Maschinen und Anlagen zur Gewinnung und Bearbeitung von Naturstein - Sicherheit - Anforderungen fr Diamantseilsgen This European Standard was approved by CEN on 17 March 2017. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this Eu
4、ropean Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versi
5、ons (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria,
6、Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sw
7、eden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2017 CEN All rights of exploitation in any form and by any means reserved worldwide for
8、CEN national Members. Ref. No. EN 15163:2017 ENational forewordThis British Standard is the UK implementation of EN 15163:2017. It supersedes BS EN 15163:2008, which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee MCE/3, Safeguarding of machinery.A list of o
9、rganizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2017 Published by BSI Standards Limited
10、 2017ISBN 978 0 580 85955 7ICS 73.120Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 July 2017.Amendments/corrigenda issued since publicationDate Text affecte
11、dBRITISH STANDARDBS EN 15163:2017EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 15163 June 2017 ICS 73.120 Supersedes EN 15163:2008English Version Machines and installations for the exploitation and processing of natural stone - Safety - Requirements for diamond wire saws Machines et installat
12、ions pour lexploitation et la transformation de la pierre naturelle - Scurit - Exigences pour les scies fil diamant Maschinen und Anlagen zur Gewinnung und Bearbeitung von Naturstein - Sicherheit - Anforderungen fr Diamantseilsgen This European Standard was approved by CEN on 17 March 2017. CEN memb
13、ers are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on applicati
14、on to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Managem
15、ent Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
16、Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue
17、Marnix 17, B-1000 Brussels 2017 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 15163:2017 EBS EN 15163:2017EN 15163:2017 (E) 2 Contents Page European foreword . 5 Introduction 6 1 Scope 7 2 Normative references 7 3 Terms and defin
18、itions . 9 4 List of significant hazards . 16 5 Safety requirements and/or protective measures 19 5.1 General . 19 5.2 Controls 19 5.2.1 Safety and reliability of control systems . 19 5.2.2 Position of controls 19 5.2.3 Starting . 21 5.2.4 Normal stop 21 5.2.5 Emergency stop . 22 5.2.6 Mode-selector
19、 switch 23 5.2.7 Machine-setting mode of operation 23 5.2.8 Failure of power supply . 25 5.2.9 Failure of the control system . 26 5.3 Protection against mechanical hazards . 26 5.3.1 Transport of the machine 26 5.3.2 Installation and stability of machine 26 5.3.3 Rotation of the machine head of tran
20、sportable diamond wire saws 26 5.3.4 Protection against moving parts for transportable diamond wire saws . 27 5.3.5 Protection against moving parts for stationary diamond mono-wire saws and stationary diamond multi-wire saws . 27 5.4 Protections against no mechanical hazards . 31 5.4.1 Fire. 31 5.4.
21、2 Noise . 31 5.4.3 Electrical hazards . 32 5.4.4 Electromagnetic compatibility 33 5.4.5 Laser radiation 33 5.4.6 Ergonomic . 33 5.4.7 Lighting 33 5.4.8 Hydraulic and pneumatic components 34 5.4.9 Supply-disconnecting devices . 34 5.4.10 Maintenance . 34 5.4.11 Hazardous materials and substances . 34
22、 5.4.12 Risk of slipping, tripping or falling 34 5.4.13 Lightning . 36 6 Information for use . 36 6.1 Signals and warning devices 36 6.2 Warning of residual risks and safety signs . 37 6.3 Marking 37 6.4 Instruction handbook . 37 BS EN 15163:2017EN 15163:2017 (E) 3 6.4.1 General 37 6.4.2 Description
23、 of the machine .38 6.4.3 Instructions for transport, handling and storage of the machine and its dismountable parts .38 6.4.4 Instructions for the installation and the use of the machine 38 6.4.5 Maintenance instructions 40 Annex A (normative) Noise test code 41 A.1 Introduction 41 A.2 Measurement
24、of the A-weighted emission sound pressure level at the operators positions or other specified positions .41 A.2.1 Basic standards 41 A.2.2 Measurement procedure and positions 41 A.2.3 Measurement uncertainty .42 A.3 Determination of A-weighted sound power level .42 A.3.1 Measurement procedure and po
25、sitions 42 A.3.2 Measurement uncertainty .43 A.4 Installation, mounting and operating conditions for noise emission measurement .43 A.5 Information to be recorded and reported .44 A.6 Declaration and verification of noise emission values 56 A.6.1 General 56 A.6.2 Example of a declaration and verific
26、ation of noise emission values in the instruction handbook for transportable diamond wire saws 57 A.6.3 Example of a declaration and verification of noise emission values in the instruction handbook for stationary diamond mono-wire saws and stationary diamond multi-wire saws 58 Annex B (informative)
27、 Types of granites for noise test measurement .60 Annex C (normative) Safety distances for transportable diamond wire saws .62 Annex ZA (informative) Relationship between this European Standard and the essential requirements of Directive 2006/42/EC machinery, and amending Directive 95/16/EC (recast)
28、 2006 L157 aimed to be covered .64 Bibliography 65 Figures Figure 1 Example of a transportable diamond wire saw . 10 Figure 2 Example of a travelling diamond mono-wire saw 11 Figure 3 Example of a stationary block diamond mono-wire saw with block trolley . 11 Figure 4 Example of a stationary block d
29、iamond mono-wire saw without block trolley 12 Figure 5 Example of a stationary-mobile combined diamond mono-wire saw . 12 Figure 6 Example of a stationary diamond multi-wire saw with a single drive-wheel 13 Figure 7 Example of a stationary diamond multi-wire saw 14 Figure 8 Example of a vertical cut
30、 24 BS EN 15163:2017EN 15163:2017 (E) 4 Figure 9 Example of a horizontal cut 24 Figure 10 Example of an overhead underslung cut . 25 Figure 11 Example of a peripheral enclosure for stationary diamond mono-wire saws and stationary diamond multi-wire saws 28 Figure 12 Example of a guard installed to m
31、inimize risks due to whiplash . 30 Figure 13 Example of ladders, platforms and boarding means for stationary diamond multi-wire saws . 36 Figure C.1 Example of marking in vertical cut . 62 Figure C.2 Example of marking in horizontal cut . 63 Tables Table 1 List of significant hazards . 17 Table A.1
32、Noise test code - General Data Sheet for Transportable diamond wire saws . 45 Table A.2 Noise test code - General Data Sheet for Stationary diamond mono-wire saws 47 Table A.3 Noise test code - General Data Sheet for Stationary diamond multi-wire saws with at least 16 coated diamond wires . 49 Table
33、 A.4 Noise test code - General Data Sheet for Stationary diamond multi-wire saws with at least 32 coated diamond wires . 51 Table A.5 Noise test code - General Data Sheet for Stationary diamond multi-wire saws with at least 56 coated diamond wires . 53 Table A.6 Noise test code - General Data Sheet
34、for Stationary diamond multi-wire saws with at least 72 coated diamond wires . 55 Table B.1 Granites 60 Table ZA.1 Correspondence between this European Standard and Directive 2006/42/EC 2006 L157 . 64 BS EN 15163:2017EN 15163:2017 (E) 5 European foreword This document (EN 15163:2017) has been prepar
35、ed by Technical Committee CEN/TC 151 “Construction equipment and building material machines - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by Dece
36、mber 2017, and conflicting national standards shall be withdrawn at the latest by December 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights. This
37、 document supersedes EN 15163:2008. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an int
38、egral part of this document. According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Repub
39、lic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 15163:2017EN 15163:2017 (E) 6 Introduction T
40、his document has been prepared to be a harmonized standard to provide one means of conforming to the essential health and safety requirements of the Machinery Directive and associated EFTA Regulations. This document is a type-C standard as stated in EN ISO 12100. This document is of relevance, in pa
41、rticular, for the following stakeholder groups representing the market players with regard to machinery safety: machine manufacturers (small, medium and large enterprises); health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.) Others can be affected by t
42、he level of machinery safety achieved with the means of the document by the above-mentioned stakeholder groups: machine users/employers (small, medium and large enterprises); machine users/employees (e.g. trade unions, organizations for people with special needs); service providers, e.g. for mainten
43、ance (small, medium and large enterprises); consumers (in case of machinery intended for use by consumers). The above-mentioned stakeholder groups have been given the possibility to participate at the drafting process of this document. The machinery concerned and the extent to which hazards, hazardo
44、us situations or hazardous events are covered are indicated in the scope of this document. When requirements of this type-C standard are different from those which are stated in type-A or type-B standards, the requirements of this type-C standard take precedence over the requirements of the other st
45、andards for machines that have been designed and built according to the requirements of this type-C standard. BS EN 15163:2017EN 15163:2017 (E) 7 1 Scope This European Standard deals with all significant hazards, hazardous situations and events, as listed in Clause 4, which are relevant to diamond w
46、ire saws, as defined and listed in Clause 3. Diamond wire saws may be used in quarries or in sawmill for cutting natural stones (e.g. marble, granite), when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Sta
47、ndard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards. This European Standard deals only with diamond wire saws using coated diamond wire as tool. This European Standard deals all significant hazards that may occur within the expected li
48、fetime of the machinery including the phases of transport, assembly, dismantling, disabling and scrapping. This European Standard does not deal with the significant hazards arising by the use of other facilities/devices not described in this document, that may be fitted on the machines or that may b
49、e used during the work cycle. This European Standard does not deal with: operation under extreme ambient conditions (outside the limits defined in EN 60204-1:2006); upstream and downstream conveying elements, not integrated with diamond wire saws, for transporting of the work-pieces. This European standard is not applicable to machines which are manufactured before the date of publication of this document by CEN. 2 Normative references The following documents, in whole or in part, are no
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