BS EN 15165-2014 Food processing machinery Forming machines Safety and hygiene requirements《食品加工机械 成型机 安全和卫生要求》.pdf

1、BSI Standards PublicationBS EN 15165:2014Food processing machinery Forming machines Safetyand hygiene requirementsBS EN 15165:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 15165:2014.The UK participation in its preparation was entrusted to TechnicalCommit

2、tee MCE/3/5, Food industry machines.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institu

3、tion 2014. Published by BSI Standards Limited 2014ISBN 978 0 580 78339 5ICS 67.260Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 November 2014.Amendments issue

4、d since publicationDate T e x t a f f e c t e dBS EN 15165:2014EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 15165 October 2014 ICS 67.260 English Version Food processing machinery - Forming machines - Safety and hygiene requirements Machines pour les produits alimentaires - Formeuses pour vi

5、andes haches - Prescriptions relatives la scurit et lhygine Nahrungsmittelmaschinen - Formmaschinen - Sicherheits- und Hygieneanforderungen This European Standard was approved by CEN on 6 September 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the co

6、nditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exi

7、sts in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national st

8、andards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia,

9、Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means rese

10、rved worldwide for CEN national Members. Ref. No. EN 15165:2014 EBS EN 15165:2014EN 15165:2014 (E) 2 Contents Page Foreword 5 Introduction .6 1 Scope 7 1.1 General 7 1.2 Machine description 7 1.3 Combinations of forming machines and auxiliary devices and/or interchangeable equipment 10 1.3.1 Definit

11、ion . 10 1.3.2 Example for combinations . 11 2 Normative references . 11 3 Terms and definitions 12 4 List of significant hazards . 13 5 Safety and hygiene requirements and/or protective measures . 17 5.1 General . 17 5.2 Mechanical hazards General 17 5.2.1 Guard interlocking 17 5.2.2 Cutting hazard

12、s . 17 5.3 Forming machines with feed intake hopper 17 5.3.1 Technical solutions for infeed area 17 5.3.2 Specific requirements for types of hoppers 18 5.3.3 Mould filling area in the feed intake hopper 23 5.3.4 Crushing points between the mould plate and other parts of the machine . 23 5.3.5 Ejecto

13、r mechanism . 24 5.3.6 Plastic film/paper interleaver (where fitted) . 24 5.3.7 Mechanism to insert sticks (where fitted) 24 5.3.8 Meat ball roller (where fitted) . 24 5.3.9 Drives (e.g. vee-belts and pulleys; chains and sprockets; gears, drive shafts and clutches) 24 5.3.10 Discharge conveyor (wher

14、e fitted) 25 5.3.11 Loading devices 25 5.3.12 Additional requirements for lift-tilt devices . 25 5.4 Additional requirements for table top machines with tray . 27 5.4.1 Infeed side . 27 5.4.2 Outfeed side 29 5.5 Electrical hazards . 30 5.5.1 General . 30 5.5.2 Emergency stop-device . 30 5.5.3 Protec

15、tion against water ingress 30 5.5.4 On- and Off-switch 32 5.5.5 Safety requirements related to electromagnetic phenomena 32 5.6 Hydraulic and pneumatic hazards 32 5.7 Hazards from loss of stability 32 5.8 Noise reduction . 32 5.9 Ergonomic requirements . 32 5.10 Hygiene and cleaning . 33 6 Verificat

16、ion of safety and hygiene requirements and/or protective measures 35 BS EN 15165:2014EN 15165:2014 (E) 3 7 Information for use 37 7.1 General . 37 7.2 Instruction handbook 37 7.3 Marking . 39 Annex A (normative) Noise test code for forming machines (grade 2) . 40 A.1 Sound measurements . 40 A.2 Inst

17、allation and mounting conditions . 42 A.3 Operating conditions 42 A.4 Measurement . 42 A.5 Information to be recorded . 42 A.6 Information to be reported 42 A.7 Declaration and verification of noise emission values . 43 Annex B (normative) Design principles to ensure the cleanability of forming mach

18、ines 44 B.1 Terms and definitions . 44 B.2 Materials of construction 45 B.3 Design . 45 Bibliography 51 Figures Figure 1 Floor machines . 9 Figure 2 Table top machine with tray 10 Figure 3 Example of combination 11 Figure 4 Danger zones 16 Figure 5 Forming machine with feed intake hopper and switch

19、bar/light barrier safety distances 20 Figure 6 Forming machines with divided hopper safety distances 21 Figure 7 Forming machine with feed intake hopper Example: ladder safety distances . 22 Figure 8 Forming machine with feed intake hopper Example: step, two-hand control . 22 Figure 9 Plough in feed

20、 intake hopper 23 Figure 10 Safety device for container position . 27 Figure 11 Infeed and outfeed side of table top machines . 29 Figure 12 Outfeed side of table top machines 30 Figure 13 On/Off switch with hood 31 Figure 14 Hygiene areas of forming machines . 34 Figure 15 Hygiene areas of forming

21、machines . 35 Figure A.1 Position of measuring point . 41 Figure B.1 Joined surfaces food area . 44 Figure B.2 Corners and radii in food area . 45 Figure B.3 Angles in the food area 46 Figure B.4 Intersecting surfaces in the food area 47 Figure B.5 Acceptable joining elements head profiles . 48 Figu

22、re B.6 Castors dimensions examples . 49 BS EN 15165:2014EN 15165:2014 (E) 4 Tables Table 1 List of significant hazards 14 Table 2 Verification list . 36 BS EN 15165:2014EN 15165:2014 (E) 5 Foreword This document (EN 15165:2014) has been prepared by Technical Committee CEN/TC 153 “Machinery intended

23、for use with foodstuffs and feed”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2015 and conflicting national standards shall be withdrawn at the

24、latest by April 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by

25、the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive 2006/42/EC. For relationship with EU Directive 2006/42/EC, see informative Annex ZA, which is an integral part of this document. According to the CEN-CENELEC Internal Regulations, the

26、 national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia

27、, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 15165:2014EN 15165:2014 (E) 6 Introduction This document is a type C standard as stated in EN ISO 12100. The machinery concerned and th

28、e extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions o

29、f the other standards, for machines that have been designed and built according to the provisions of this type C standard. BS EN 15165:2014EN 15165:2014 (E) 7 1 Scope 1.1 General This European Standard applies to forming machines, used for forming food products with a mould into portions, as defined

30、 in 1.2. This document applies to both machines standing on the floor and table top machines, and also to machines integrated in a processing line (i.e. interfaces, when the machine is combined with other machines). This European Standard covers the following auxiliary devices and interchangeable eq

31、uipment: a) auxiliary devices: 1) paper interleavers; 2) croquette attachment; 3) meat ball rollers; 4) stick inserters; 5) specific material/product conveyors; 6) specific lifting and tilting devices. b) interchangeable equipment: 1) croquette attachment; 2) meat ball rollers; 3) stick inserters; 4

32、) specific material/product conveyors; 5) specific lifting and tilting devices. This European Standard deals with all significant hazards, hazardous situations and events relevant to forming machines, when they are used as intended and under conditions of misuse which are reasonable foreseeable by t

33、he manufacturer (see Clause 4). This European Standard deals with the significant hazards, hazardous situations and events arising during the whole lifetime of the machine, including the phases of transport, assembly and installation, commissioning, maintenance, dismantling, disabling and scrapping

34、and use as defined in EN ISO 12100:2010, 5.4. This European Standard is not applicable to forming machines which are manufactured before the date of publication of this document by CEN. 1.2 Machine description This European Standard specifies requirements for the design, manufacture and operating of

35、 forming machines, e.g. for rissoles, hamburgers, in the following only referred to as machines. BS EN 15165:2014EN 15165:2014 (E) 8 It specifies safety and hygiene requirements for design and manufacture of forming machines, which are used for forming food products into portions with a mould. The m

36、ould may have a sliding or rotary movement and is filled with product in one position and emptied in another. These machines have a feed provision, which is in the most cases a feed intake hopper (see Figure 1 and Figure 2). Moulds may be filled by the action of rotating worm, rotating paddles or re

37、ciprocating hydraulic arms. Machines produce single or multiple lines of products. Forming machines are intended for use on ground or minced meat, meat products, fish, vegetables or similar products. Use includes manufacture of product, setting, treating or process changeover, cleaning, fault findin

38、g and maintenance. Key 1 hopper 2 hopper insert 3 feed spiral 4 mould plate drive 5 feed drive 6 knock out unit 7 mould plate 8 conveyor Key 1 trough 2 feed spiral 3 mould plate drive 4 feed drive 5 knock out unit 6 mould plate 7 conveyor 8 press block 9 stairs and cleaning platform a) Floor machine

39、 with hopper b) Floor machine with trough BS EN 15165:2014EN 15165:2014 (E) 9 Key 1 hopper 2 hopper insert 3 feed spiral 4 mould plate drive 5 knock out unit 6 mould plate 7 conveyor 8 press plungers c) Floor machine with hopper Figure 1 Floor machines BS EN 15165:2014EN 15165:2014 (E) 10 Key 1 hopp

40、er 2 paddles 3 interleaver 4 drum (mould plate) Figure 2 Table top machine with tray 1.3 Combinations of forming machines and auxiliary devices and/or interchangeable equipment 1.3.1 Definition A combination of a forming machine with auxiliary devices and/or interchangeable equipment becomes a new m

41、achine, when the following requirements are fulfilled / met: the (combined) device/equipment works together as an entity, meaning from production related view they form an entity (i.e. the coaction will be focused on a shared aim) and they are controlled as an entity, via a shared or linked control

42、system and they work regarding safety together as an entity and also form a unit in this aspect. According to this definition a new machine is not existent when in a total complex single autonomous functional machines are connected in relation to function and control, but do not form a unit in relat

43、ion to safety. This is given e.g. when: on the single interfaces / interconnection points none ore only minor hazards between the separate machines occur, due to their combination; the emergency stop of one machine is connected / looped through to the next machine since the operators position is onl

44、y at the next machine. In such mechanical equipment each single machine can still be regarded autonomous in relation to safety. BS EN 15165:2014EN 15165:2014 (E) 11 1.3.2 Example for combinations Key A forming machine B auxiliary device (optional; e.g. paper interleaver) C interchangeable equipment

45、(optional; e.g. croquette attachment) D auxiliary device (optional; e.g. product conveyor) Figure 3 Example of combination 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references,

46、 only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 349, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 574, Safety of machinery Two-hand control devices Functional aspects Pri

47、nciples for design EN 614-1, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 953:1997+A1:2009, Safety of machinery - Guards General requirements for the design and construction of fixed and movable guards EN 1005-1, Safety of machinery Human physical per

48、formance Part 1: Terms and definitions EN 1005-2, Safety of machinery Human physical performance Part 2: Manual handling of machinery and component parts of machinery EN 1005-3, Safety of machinery Human physical performance Part 3: Recommended force limits for machinery operation EN 1672-2:2005+A1:

49、2009, Food processing machinery Basic concepts Part 2: Hygiene requirements EN 13288, Food processing machinery Bowl lifting and tilting machines Safety and hygiene requirements EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) EN 60529, Degrees of protection provided by enclosures (IP Code) (IEC 60529) EN 61496-1, Safety of machinery Electro-sensitive protective equipme