BS EN 15496-2008 Cycles - Requirements and test methods for cycle locks《自行车 自行车车锁的要求和试验方法》.pdf

1、BRITISH STANDARD BS EN 15496:2008 Cycles Requirements and test methods for cycle locks ICS 43.150 BS EN 15496:2008 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 29 February 2008 BSI 2008 ISBN 978 0 580 55496 4 National foreword This British

2、 Standard is the UK implementation of EN 15496:2008. The UK participation in its preparation was entrusted to Technical Committee GME/25, Cycles. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the ne

3、cessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations. Amendments/corrigenda issued since publication Date CommentsEUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM EN15496 January2008 ICS43.

4、150 EnglishVersion CyclesRequirementsandtestmethodsforcyclelocks CyclesExigencesetmthodesdessaipourlesantivols pourcycles FahrrderAnforderungenundPrfverfahrenfr Fahrradschlsser ThisEuropeanStandardwasapprovedbyCENon24November2007. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichs

5、tipulatetheconditionsforgivingthisEuropean Standardthestatusofanationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcerningsuchnational standardsmaybeobtainedonapplicationtotheCENManagementCentreortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions(English,F

6、rench,German).Aversioninanyotherlanguagemadebytranslation undertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheCENManagementCentrehasthesamestatusasthe officialversions. CENmembersarethenationalstandardsbodiesofAustria,Belgium,Bulgaria,Cyprus,CzechRepublic,Denmark,Estonia,Finland, Fra

7、nce,Germany,Greece,Hungary,Iceland,Ireland,Italy,Latvia,Lithuania,Luxembourg,Malta,Netherlands,Norway,Poland,Portugal, Romania,Slovakia,Slovenia,Spain,Sweden,SwitzerlandandUnitedKingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG ManagementCentre:rued

8、eStassart,36B1050Brussels 2008CEN Allrightsofexploitationinanyformandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.EN15496:2008:EEN 15496:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope6 2 Normative references6 3 Terms and definitions .6 4 General requirements9 5 Test procedur

9、es and test conditions.11 5.1 Number of tests11 5.2 Test conditions11 5.2.1 Ambient temperature.11 5.2.2 Tolerances11 5.2.3 Examination prior to tests 11 6 Specific requirements and test methods 11 6.1 Maximum operational unlocking torque .11 6.1.1 Requirement.11 6.1.2 Test method11 6.2 Non-interpas

10、sing of keys with just one interval effective differ .11 6.2.1 Requirement.11 6.2.2 Test method11 6.3 Key strength.12 6.3.1 Requirement.12 6.3.2 Test method12 6.4 Durability12 6.4.1 Requirement.12 6.4.2 Test method12 6.5 Strength12 6.5.1 General12 6.5.2 Requirement.12 6.5.3 Tensile strength Test met

11、hod12 6.5.4 Torsional strength Test methods15 6.5.5 Cutting resistance Test method17 6.5.6 Impact resistance of lock-housings in the direction of opening18 6.5.7 Impact resistance of shackle-bolts or chain-links of locks Test methods .19 6.5.8 Resistance to pulling or pushing of locking mechanism Te

12、st methods 20 6.6 Drill resistance of locking mechanism 21 6.6.1 Requirement.21 6.6.2 Specification of test equipment .21 6.6.3 Test-method.21 6.7 Resistance to attacks with hand tools.22 6.7.1 Requirement.22 6.7.2 Mounting.22 6.7.3 Test method23 6.8 Picking25 6.8.1 General25 6.8.2 Requirement.26 6.

13、8.3 Test specimens26 6.8.4 Test equipment26 6.8.5 Test procedure.26 6.8.6 Evaluation of test results 27 6.8.7 Additional testing.27 EN 15496:2008 (E) 3 6.9 Corrosion resistance.27 6.9.1 Requirement.27 6.9.2 Test method.27 7 Marking.28 7.1 Requirement.28 7.1.1 Cycle lock.28 7.1.2 Keys28 7.2 Durabilit

14、y test.28 7.2.1 Requirement.28 7.2.2 Test method.28 8 Test report28 Annex A (informative) Calculation of m* 29 Annex B (normative) Dimensions of test stand.31 Annex C (informative) Photographs of tools specified in Table 2 and Table 3 32 Annex D (informative) Photographs of picking tools35 EN 15496:

15、2008 (E) 4 Foreword This document (EN 15496:2008) has been prepared by Technical Committee CEN/TC 333 “Cycles”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the lates

16、t by July 2008, and conflicting national standards shall be withdrawn at the latest by July 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such pat

17、ent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Irel

18、and, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 15496:2008 (E) 5 Introduction This European Standard has been developed in response to demand throughout Europe aimed to ensure

19、that locking systems manufactured in compliance with this standard will offer unattended bicycles a high, practical level of security. The tests have been designed and evaluated in practical tests by experts in the lock industry and consideration has been given to the latest techniques employed by p

20、rofessional cycle-thieves whose methods are constantly changing. The scope has been limited to security and durability requirements and, to some extent, the safety of the rider. EN 15496:2008 (E) 6 1 Scope This European Standard specifies performance requirements and describes test methods for stren

21、gth, security, function and corrosion resistance of locks for cycles. It also covers certain aspects regarding the safety of the rider of the cycle on which the lock is mounted. This standard covers permanently-mounted cycle locks and removable locks. 2 Normative references The following referenced

22、documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1670:2007, Building hardware Corrosion resistance Requirements and test

23、 methods EN 10277-1, Bright steel products Technical delivery conditions Part 1: General EN 10277-2, Bright steel products Technical delivery conditions Part 2: Steels for general engineering purposes EN ISO 9227, Corrosion tests in artificial atmospheres Salt spray tests (ISO 9227:2006) EN ISO 9994

24、, Lighters - Safety specification (ISO 9994:2005) EN ISO/IEC 17025, General requirements for the competence of testing and calibration laboratories (ISO/IEC 17025:2005) 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 cable lock cable made of

25、steel wire, in a single or spiral loop, with one end permanently attached to the lock housing 3.2 chain and lock combination chain with a detachable lock 3.3 chain lock chain combined with a padlock or U-shackle lock 3.4 combination lock lock that can be operated without a key and unlocked by moving

26、 parts of the lock in a certain pattern (combination of movements) 3.5 cycle any vehicle that has at least two wheels and is propelled solely or mainly by the muscular energy of the person on that vehicle, in particular by means of pedals 3.6 cycle lock device which, when locked, is intended to mech

27、anically prevent the use of a bicycle EN 15496:2008 (E) 7 3.7 depth of incision depth of transverse notches on the length of a key 3.8 detainer part of the key mechanism of a locking mechanism which should first be moved by the key into a pre- determined position before the key can be used for unloc

28、king or locking 3.9 diamond frame traditional type of cycle-frame consisting of a head-tube, a top-tube, a seat-tube, and a down-tube 3.10 key device, supplied by the manufacturer, for locking and unlocking a lock and that is capable of being used only through direct physical contact with the lock 3

29、.11 key-operated lock lock that is operated with a key 3.12 keyway aperture extending along the whole or part of the length of the plug into which the key is inserted 3.13 key mechanism part of the mechanism that recognises a correct key. A key mechanism is also used as a synonym to “identification

30、number” (regarding electronic locks) and “combination code” (for combination locks) 3.14 lock housing part of the lock containing the key mechanism and blocking mechanism 3.15 locking mechanism part of the mechanism that is operated by the key mechanism to lock/unlock the lock 3.16 padlock independe

31、nt locking device comprising a housing, a key mechanism, a locking mechanism, and a shackle 3.17 plug part of the key-mechanism that can be moved when the proper key is used 3.18 permanently-mounted cycle lock cycle lock that forms one unit (excluding accessories and keys), which is mounted on a cyc

32、le and that can be considered as a permanent part of that cycle. A permanently-mounted lock can also be equipped with accessories such as chains or cables which can be locked with the same locking unit as that of the permanently-mounted lock NOTE One of the most common types of lock of this type is

33、the so-called frame lock. 3.19 practical effective differ difference between key mechanisms of similar design, achieved only by the movable detainers, which allow each key mechanism to be operated only by its own key. The number of practical effective differs is equal to EN 15496:2008 (E) 8 the numb

34、er of theoretical differs after deduction of the differs suppressed by the manufacturer due to technical constraints and deduction of the differs suppressed by requirements in this standard (see clause 4) 3.20 removable cycle lock cycle lock that consists of one or more than one unit and that can be

35、 used for locking a cycle but that cannot be considered as a permanent part of that cycle since it is detachable without the use of any tools other than a key. Removable locks are often used for the connection of a cycle to other cycles or to fixed objects such as a ground-anchor 3.21 shackle part o

36、f the lock which passes through and secures the lock fitting 3.22 u-shackle lock lock housing with a partially or totally detachable shackle in which the legs of the shackle may or may not be parallel to each other EN 15496:2008 (E) 9 4 General requirements NOTE In Table 1, a summary of the requirem

37、ents and test parameters, specified in this standard, is presented. Table 1 Summary of requirements and test parameters Test parameter Requirement clause Test clause Requirement value Unit General requirements 4 - Maximum operational unlocking torque 6.1.1 6.1.2 1 Nm Non-interpassing of keys with ju

38、st one interval effective differ 6.2.1 6.2.2 1,5 Nm Key strength 6.3.1 6.3.2 2 Nm Durability 6.4.1 6.4.2 5000 n Strength 6.5.2 Tensile strength U-shackle locks: Tensile strength in the direction of opening 6.5.2 6.5.3.2.1 30 kN U-shackle locks: Tensile strength transverse or inclined to the directio

39、n of opening 6.5.2 6.5.3.2.2 10 kN Other locks 6.5.2 6.5.3.3 10 kN Torsional strength U-shackle locks 6.5.2 6.5.4.2 500 Nm Chains for chain locks 6.5.2 6.5.4.3 500 Nm Chain and lock combinations 6.5.2 6.5.4.4 500 Nm Other locks 6.5.2 6.5.4.5 500 Nm Cutting resistance 6.5.2 6.5.5.2 55 kN Impact resis

40、tance of lock-housings in the direction of opening 6.5.2 6.5.6 3050 g 1,0 m 20 C 5 strokes Impact resistance of shackle-bolts or chain-links of locks Test methods 6.5.2 6.5.7 3050 g 1,0 m 20 C 5 strokes Resistance to pulling or pushing of locking mechanism 6.5.2 6.5.8 5 kN Drill resistance of lockin

41、g mechanism 6.6.1 6.6.3 2 min Resistance to attacks with hand tools 6.7.1 6.7.3 180 seconds Picking 6.8.2 6.8.5 228 m* Corrosion resistance 6.9.1 6.9.2 Marking 7.1 7.2 EN 15496:2008 (E) 10 4.1 A cycle lock shall be so designed that when it is mounted according to the manufacturers instructions and l

42、ocked, it shall fulfil all of the following requirements: a) cycle cannot be either ridden or pushed along in a normal way and the rotation of at least one wheel is prevented, and b) it is not possible to remove the lock by detaching a part of the cycle that is easy to detach and attach (e.g. a whee

43、l or a seat-post), and c) it is not possible to remove or unlock it by deforming a part of the cycle (e.g. the front fork or the seat- stays) unless such deformation prevents the future normal use of the cycle. 4.2 For safety reasons, it shall not be possible for a permanently-mounted cycle lock or

44、for a removable cycle lock, when mounted according to the manufacturers instructions, to interfere with the normal and safe use of the cycle. 4.3 For the requirements in clauses 4.3.1 to 4.3.5 deviations from the requirements are permitted if the same level of security can be achieved with other sol

45、utions. The assessment of any other such solutions shall be presented in the test report. 4.3.1 The key mechanism shall have at least five active detainers. 4.3.2 The key must be provided with at least three different depths of incision. 4.3.3 Only 60 % of the number of blocking elements shall be pe

46、rmitted to have the same incision. When the 60 % value does not result in a whole number, the immediately lower whole number shall apply 4.3.4 Not more than two equal, adjacent blocking elements shall be permitted. 4.3.5 The lock shall have a minimum number of practical effective differs (n), thus:

47、a) for key- operated locks: 2 500 with a minimum of 1 000 per keyway b) for combination locks: 9 000 c) for key-operated electronic locks: 50 000 d) for electronic locks operated by a remote device: 100 000. After each operation, the receiver shall require a new code, generated in a random pattern,

48、in order to operate again. 4.4 Combination locks and electronic locks shall be so designed that it is not possible to determine the correct code by visually inspecting external scratches or marks after 500 times of opening and closing the lock. 4.5 Cycle locks shall be so designed that it is not possible to determine the correct code by visual inspection through the key-hole or other openings. 4.6 All locks except combination locks shall be delivered with at least two, but not more than four, keys or remote d