BS EN 16191-2014 Tunnelling machinery Safety requirements《隧道机械 安全要求》.pdf

1、BSI Standards PublicationBS EN 16191:2014Tunnelling machinery SafetyrequirementsBS EN 16191:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 16191:2014. It supersedes BS EN 12336:2005+A1:2008 and BS EN 815:1996+A2:2008 which are withdrawn.The UK participatio

2、n in its preparation was entrusted to Technical Committee B/513, Construction equipment and plant and site safety.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract.

3、 Users are responsible for its correct application. The British Standards Institution 2014.Published by BSI Standards Limited 2014ISBN 978 0 580 73023 8ICS 91.220; 93.060Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the aut

4、hority of the Standards Policy and Strategy Committee on 31 May 2014.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS EN 16191:2014EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 16191 May 2014 ICS 91.220; 93.060 Supersedes EN 12336:2005+A1:2008, EN 815:1996+A2:2008E

5、nglish Version Tunnelling machinery - Safety requirements Tunneliers - Prescriptions de scurit Tunnelbaumaschinen - Sicherheitstechnische Anforderungen This European Standard was approved by CEN on 10 April 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipula

6、te the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Sta

7、ndard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the na

8、tional standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, S

9、lovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any m

10、eans reserved worldwide for CEN national Members. Ref. No. EN 16191:2014 EBS EN 16191:2014EN 16191:2014 (E) 2 Contents Page Foreword 5 Introduction . 6 1 Scope 7 2 Normative references 7 3 Terms and definitions . 10 4 List of significant hazards 12 5 Safety requirements and/or protective measures 14

11、 5.1 General 14 5.2 Specific requirements . 14 5.2.1 Sharp corners and edges 14 5.2.2 Hot surfaces . 14 5.2.3 Hydraulic hoses, installation and shielding 14 5.2.4 Cutter head . 14 5.2.5 Handling of heavy loads . 15 5.2.6 Rotation and displacement (axial movement) 16 5.2.7 Structural collapse of the

12、shield 16 5.2.8 Air locks 16 5.2.9 Rock bolting devices . 17 5.2.10 Access to and egress from operating positions and servicing points 17 5.2.11 Protection against falling objects, face collapse, rockfall and flood . 18 5.2.12 Pipe jacking rigs 18 5.3 Control stations . 19 5.3.1 General 19 5.3.2 Erg

13、onomics 19 5.3.3 Visibility 19 5.4 Guards and protective devices 19 5.4.1 General 19 5.4.2 Design of guards 19 5.4.3 Belt conveyor . 19 5.4.4 Access to excavation chamber, cutter head or other digging equipment. 19 5.4.5 Auger extensions during jacking operations . 20 5.5 Control systems . 20 5.5.1

14、Safety and reliability of control systems . 20 5.5.2 Control devices 21 5.5.3 Remote control . 21 5.5.4 Starting and stopping 22 5.5.5 Warning system . 22 5.5.6 Failure of power supply 23 5.6 Towing connection 24 5.7 Laser guidance . 24 5.8 Ventilation and the control of dust and gas 24 5.8.1 Genera

15、l 24 5.8.2 Dust control 25 5.8.3 Ventilation . 25 5.8.4 Atmospheric changes and ingress of gases 25 5.8.5 Internal combustion engines 26 5.9 Noise . 26 5.9.1 General 26 5.9.2 Noise reduction at source at the design stage . 26 5.9.3 Information on residual risk . 27 BS EN 16191:2014EN 16191:2014 (E)

16、3 5.10 Electrical equipment 27 5.10.1 General 27 5.10.2 Protective measures 27 5.10.3 Cables . 28 5.10.4 Transformers 28 5.10.5 Bonding 28 5.10.6 Switch gear . 28 5.10.7 Lighting . 28 5.10.8 Emergency lighting . 29 5.10.9 Electromagnetic compatibility (EMC) 29 5.10.10 Isolation of high voltage power

17、 supply . 29 5.11 Hydraulic and pneumatic systems 29 5.12 Fire prevention and protection . 30 5.12.1 General 30 5.12.2 Fixed fire extinguishing systems . 30 5.12.3 Installation of portable fire extinguishers . 30 5.12.4 Water curtain on towed back-up equipment . 30 5.13 Storage of rescue equipment .

18、 30 5.14 Refuge chamber . 31 5.15 Probe drilling equipment 31 5.16 Transportation, lifting and assembly . 31 5.16.1 Transportation . 31 5.16.2 Lifting 31 5.16.3 Assembly 31 5.17 Maintenance . 31 5.17.1 General 31 5.17.2 Work on cutter heads or shield-mounted cutter booms and excavators 31 5.17.3 Wor

19、k on micro tunnelling machines 32 6 Verification of the safety requirements and/or protective measures . 32 7 Information for use 32 7.1 General 32 7.2 Emergency information, warning signs and symbols . 32 7.2.1 Warning signs 32 7.2.2 Warning devices 32 7.2.3 Symbols 32 7.2.4 Emergency information .

20、 32 7.3 Instruction handbook 33 7.3.1 General 33 7.3.2 Operating instructions 34 7.3.3 Maintenance . 35 7.4 Marking . 35 Annex A (informative) Examples of tunnelling machines 37 Annex B (normative) Verification of safety requirements and/or protective measures . 41 Annex C (normative) Noise test cod

21、e 45 C.1 Scope 45 C.2 A-weighted emission sound pressure levels at working areas 45 C.3 Installation and operating conditions 46 C.4 Information to be recorded and reported 46 C.5 Declaration noise emission values 46 Annex D (normative) Minimum requirements for refuge chamber . 47 D.1 General 47 D.2

22、 Concept and design 47 BS EN 16191:2014EN 16191:2014 (E) 4 D.3 Air supply . 47 D.4 Visual identification . 48 D.5 Power supply 48 D.6 Interior equipment . 48 D.7 Instruction manual . 48 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive

23、2006/42/EC 49 Bibliography 50 BS EN 16191:2014EN 16191:2014 (E) 5 Foreword This document (EN 16191:2014) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines - Safety”, the secretariat of which is held by DIN. This European Standard shall be give

24、n the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2014 and conflicting national standards shall be withdrawn at the latest by November 2014. Attention is drawn to the possibility that some of the elements of this document may

25、 be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 12336:2005+A1:2008 and EN 815:1996+A2:2008. The main technical changes compared to EN 12336:2005+A1:2008 and EN 815:1996+A2:2008 are the follo

26、wing: - update of the scope; - update of normative references; - improvement of requirements on access systems, especially on minimum dimensions on walkways and access openings; - requirements on control systems improved; - improvement of fire prevention and protection; - improvement of noise test c

27、ode. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. A

28、ccording to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germ

29、any, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 16191:2014EN 16191:2014 (E) 6 Introduction This European Standard is a type C stan

30、dard as stated in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. The intended use of the machinery is agreed between the manufacturer and the user taking into account information on

31、predicted ground conditions provided by the user. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and bu

32、ilt according to the provisions of this type C standard. BS EN 16191:2014EN 16191:2014 (E) 7 1 Scope This European Standard is applicable to tunnelling machinery as defined in Clause 3 used for the construction of tunnels, shafts and other underground excavations. It deals with all significant hazar

33、ds, hazardous situations and events relevant to such machinery when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard covers monitoring for hazardous atmospheres within the confines of the tunnelli

34、ng machinery. Hand-arm and whole-body vibration are not considered as significant hazard for tunnelling machinery. The following items and applications are not covered by this European Standard: the additional requirements for the use of tunnelling machinery under hyperbaric conditions; the addition

35、al requirements for use of tunnelling machinery in potentially explosive atmospheres; NOTE For the application in potentially explosive atmospheres see EN 1710:2005+A1:2008 for guidance. ancillary tools and equipment which are not an integral part of the tunnelling machinery but used on or with the

36、machinery; services (e.g. power supply, water, pipes, compressed air, etc.) supplied to the tunnelling machinery; loading and transport equipment which is not an integral part of the tunnelling machinery, e.g. man riders, locomotives, grout cars, segment cars, muck cars and shaft hoisting equipment.

37、 This European Standard is not applicable to road headers, continuous miners and impact rippers. This European Standard is not applicable to tunnelling machinery which is manufactured before the date of publication of this European Standard by CEN. 2 Normative references The following documents, in

38、whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 3-7:2004+A1:2007, Portable fire

39、extinguishers - Part 7: Characteristics, performance requirements and test methods EN 363:2008, Personal fall protection equipment - Personal fall protection systems EN 620:2002+A1:2010, Continuous handling equipment and systems - Safety and EMC requirements for fixed belt conveyors for bulk materia

40、ls EN 894-3:2000+A1:2008, Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 3: Control actuators EN 953:1997+A1:2009, Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards EN 981:1996+A1:200

41、8, Safety of machinery - System of auditory and visual danger and information signals EN 1837:1999+A1:2009, Safety of machinery - Integral lighting of machines EN 1993-1-1:2005, Eurocode 3: Design of steel structures Part 1-1: General rules and rules for buildings BS EN 16191:2014EN 16191:2014 (E) 8

42、 EN 12110:2014, Tunnelling machines Air locks Safety requirements EN 13309:2010, Construction machinery - Electromagnetic compatibility of machines with internal power supply EN 13478:2001+A1:2008, Safety of machinery - Fire prevention and protection EN 14973:2006+A1:2008, Conveyor belts for use in

43、underground installations - Electrical and flammability safety requirements EN 16228-1:2014, Drilling and foundation equipment Safety Part 1: Common requirements EN 16228-2:2014, Drilling and foundation equipment Safety Part 2: Mobile drill rigs for civil and geotechnical engineering, quarrying and

44、mining EN 60076-2:2011, Power transformers Part 2: Temperature rise for liquid-immersed transformers (IEC 60076-2:2011) EN 60079-0:2012, Explosive atmospheres Part 0: Equipment General requirements (IEC 60079-0:2011, modified) EN 60204-1:2006, Safety of machinery Electrical equipment of machines Par

45、t 1: General requirements (IEC 60204-1:2005, modified) EN 60204-11:2000, Safety of machinery Electrical equipment of machines Part 11: Requirements for HV equipment for voltages above 1000 V a.c. or 1500 V d.c. and not exceeding 36 kV (IEC 60204-11:2000) EN 60439-2:2000, Low-voltages switchgear and

46、controlgear assemblies Part 2: Particular requirements for busbar trunking systems (busways) (IEC 60439-2:2000) EN 60439-3:1991, Low-voltage switchgear and controlgear assemblies Part 3: Particular requirements for low-voltage switchgear and controlgear assemblies intended to be installed in places

47、where unskilled persons have access for their use - Distribution boards (IEC 60439-3:1990, modified) EN 60439-4:2004, Low-voltage switchgear and controlgear assemblies Part 4: Particular requirements for assemblies for construction sites (ACS) (IEC 60439-4:2004) EN 60529:1991, Degrees of protection

48、provided by enclosures (IP code) (IEC 60529:1989) EN 60825-1:2007, Safety of laser products Part 1: Equipment classification and requirements (IEC 60825-1:2007) EN 60947-1:2007, Low-voltage switchgear and controlgear Part 1: General rules (IEC 60947-1:2007) EN 61008-1:2012, Residual current operated

49、 circuit-breakers without integral overcurrent protection for household and similar uses (RCCBs) Part 1: General rules (IEC 61008-1:2010, modified) EN 61310-1:2008, Safety of machinery Indication, marking and actuation Part 1: Requirements for visual, acoustic and tactile signals (IEC 61310-1:2007) EN 61439-1:2011, Low-voltage switchgear and controlgear assemblies Part 1: General rules (IEC 61439-1:2011) EN ISO 3411:2007, Earth-moving machinery - Physical dimensions of operators and minimum operator space envelope