BS EN 16228-1-2014 Drilling and foundation equipment Safety Common requirements《钻探和基础设备 安全性 通用要求》.pdf

1、BSI Standards PublicationBS EN 16228-1:2014Drilling and foundation equipment SafetyPart 1: Common requirementsBS EN 16228-1:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 16228-1:2014.It supersedes BS EN 791:1995+A1:2009 and BS EN 996:1995 + A3:2009 which

2、are withdrawnThe UK participation in its preparation was entrusted to Technical Committee B/513, Construction equipment and plant and site safety.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the nec

3、essary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2014.Published by BSI Standards Limited 2014ISBN 978 0 580 73264 5ICS 91.220; 93.020Compliance with a British Standard cannot confer immunity from legal obligations.This British Stan

4、dard was published under the authority of the Standards Policy and Strategy Committee on 31 May 2014.Amendments/corrigenda issued since publicationDate Text affectedBS EN 16228-1:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 16228-1:2014.It supersedes BS

5、EN 791:1995+A1:2009 and BS EN 996:1995 + A3:2009 which are withdrawnThe UK participation in its preparation was entrusted to Technical Committee B/513, Construction equipment and plant and site safety.A list of organizations represented on this committee can be obtained on request to its secretary.T

6、his publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2014.Published by BSI Standards Limited 2014ISBN 978 0 580 73264 5ICS 91.220; 93.020Compliance with a British Standard cannot c

7、onfer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 May 2014.Amendments/corrigenda issued since publicationDate Text affectedTogether with BS EN 16228-2:2014, BS EN 16228-3:2014, BS EN 16228-4:2014, BS EN

8、16228-5:2014, BS EN 16228-6:2014 and BS EN 16228-7:2014, it supersedes BS EN 791:1995+A1:2009 and BS EN 996:1995+A3:2009, which are withdrawn.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 August 2014.BS EN 16228-1:2014EUROPEAN STANDARD N

9、ORME EUROPENNE EUROPISCHE NORM EN 16228-1 May 2014 ICS 93.020 Supersedes EN 791:1995+A1:2009, EN 996:1995+A3:2009English Version Drilling and foundation equipment - Safety - Part 1: Common requirements Machines de forage et de fondation - Scurit - Partie 1: Prescriptions communes Gerte fr Bohr- und

10、Grndungsarbeiten - Sicherheit - Teil 1: Gemeinsame Anforderungen This European Standard was approved by CEN on 6 March 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard wi

11、thout any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any othe

12、r language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic,

13、Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMI

14、TTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 16228-1:2014 EBS EN 16228-

15、1:2014EN 16228-1:2014 (E) 2 Contents Page Foreword 6 Introduction .7 1 Scope 8 2 Normative references 8 3 Terms and definitions 11 4 List of significant hazards . 15 5 Safety requirements and/or protective measures . 19 5.1 General . 19 5.2 Requirements for strength and stability 20 5.2.1 Loads . 20

16、 5.2.2 Structural calculations . 21 5.2.3 Rigid body stability . 22 5.2.4 Floating ship, barge or pontoon 31 5.3 Electrotechnical systems . 31 5.3.1 General . 31 5.3.2 Battery installation 31 5.4 Hydraulic and pneumatic systems 32 5.4.1 Hydraulic systems 32 5.4.2 Pneumatic systems 32 5.4.3 Hoses, pi

17、pes and fittings under pressure 32 5.5 Failure of the power supply . 33 5.6 Uncontrolled motion . 33 5.7 Brakes of the carrier machine . 33 5.7.1 Brakes for travelling . 33 5.7.2 Brakes for slewing 33 5.8 Winches, draw-works and ropes . 33 5.8.1 General . 33 5.8.2 Winches and pulleys 34 5.8.3 Pulley

18、 and drum diameters 35 5.8.4 Ropes and rope end terminations . 35 5.8.5 Roller and leaf chains . 35 5.9 Masts, derricks and feed beams . 36 5.10 Indicating/limiting devices for inclination 36 5.10.1 Inclination of leader, mast or boom 36 5.10.2 Inclination of the carrier . 36 5.10.3 Stroke limiting

19、devices . 36 5.11 Ergonomics for control stations and servicing points . 36 5.12 Access to operating positions, intervention and servicing points . 37 5.13 Platforms on masts and leaders. 37 5.13.1 General . 37 5.13.2 Working platform for lifting personnel . 37 5.13.3 Movable platform 39 5.14 Operat

20、ing position(s) . 39 5.14.1 General . 39 5.14.2 Visibility . 41 5.15 Control systems 41 5.15.1 General . 41 5.15.2 Required performance levels for safety related parts of control systems . 41 5.15.3 Starting 43 5.15.4 Stopping 43 BS EN 16228-1:2014EN 16228-1:2014 (E) 2 Contents Page Foreword 6 Intro

21、duction .7 1 Scope 8 2 Normative references 8 3 Terms and definitions 11 4 List of significant hazards . 15 5 Safety requirements and/or protective measures . 19 5.1 General . 19 5.2 Requirements for strength and stability 20 5.2.1 Loads . 20 5.2.2 Structural calculations . 21 5.2.3 Rigid body stabi

22、lity . 22 5.2.4 Floating ship, barge or pontoon 31 5.3 Electrotechnical systems . 31 5.3.1 General . 31 5.3.2 Battery installation 31 5.4 Hydraulic and pneumatic systems 32 5.4.1 Hydraulic systems 32 5.4.2 Pneumatic systems 32 5.4.3 Hoses, pipes and fittings under pressure 32 5.5 Failure of the powe

23、r supply . 33 5.6 Uncontrolled motion . 33 5.7 Brakes of the carrier machine . 33 5.7.1 Brakes for travelling . 33 5.7.2 Brakes for slewing 33 5.8 Winches, draw-works and ropes . 33 5.8.1 General . 33 5.8.2 Winches and pulleys 34 5.8.3 Pulley and drum diameters 35 5.8.4 Ropes and rope end terminatio

24、ns . 35 5.8.5 Roller and leaf chains . 35 5.9 Masts, derricks and feed beams . 36 5.10 Indicating/limiting devices for inclination 36 5.10.1 Inclination of leader, mast or boom 36 5.10.2 Inclination of the carrier . 36 5.10.3 Stroke limiting devices . 36 5.11 Ergonomics for control stations and serv

25、icing points . 36 5.12 Access to operating positions, intervention and servicing points . 37 5.13 Platforms on masts and leaders. 37 5.13.1 General . 37 5.13.2 Working platform for lifting personnel . 37 5.13.3 Movable platform 39 5.14 Operating position(s) . 39 5.14.1 General . 39 5.14.2 Visibility

26、 . 41 5.15 Control systems 41 5.15.1 General . 41 5.15.2 Required performance levels for safety related parts of control systems . 41 5.15.3 Starting 43 5.15.4 Stopping 43 BS EN 16228-1:2014EN 16228-1:2014 (E) 3 5.16 Control devices 43 5.16.1 General . 43 5.16.2 Inadvertent actuation of controls 44

27、5.16.3 Controls for extending the crawlers (tracks) of the carrier machine . 44 5.17 Remotely controlled and automated drilling and foundation equipment 44 5.17.1 General . 44 5.17.2 Operating position . 45 5.17.3 Emergency stop . 45 5.17.4 Control system 45 5.18 Unmanned, automatically operated dri

28、lling and foundation equipment . 45 5.19 Retrieval, transportation, lifting and towing of the drilling and foundation equipment and its parts . 45 5.19.1 Common use 45 5.19.2 Retrieval/Towing 46 5.19.3 Tie-down . 46 5.19.4 Lifting points 46 5.19.5 Transportation . 46 5.20 Handling of drilling tools

29、46 5.21 Isolation of energy sources 46 5.22 Hot and cold surfaces and sharp edges . 46 5.23 Protection against moving parts . 47 5.23.1 General . 47 5.23.2 Moving parts involved in the process . 47 5.23.3 Transmission parts . 50 5.23.4 Drilling and foundation equipment using threaded drill string co

30、nnections 50 5.23.5 Clamps and rod breaking clamps used in the drilling process 51 5.23.6 Tools handling system 51 5.24 Falling or ejected objects . 51 5.25 Lighting. 52 5.25.1 Working light 52 5.25.2 Illumination when tramming or slewing 52 5.25.3 Lighting inside the cab . 52 5.26 Fire prevention .

31、 52 5.26.1 General . 52 5.26.2 Fire extinguishers 53 5.26.3 Installation of fire extinguishers 53 5.26.4 Fire prevention for fuel and hydraulic circuits . 53 5.27 Noise and vibration . 53 5.27.1 General . 53 5.27.2 Noise . 53 5.27.3 Vibration . 54 5.28 Exhaust gases and dust . 54 5.28.1 Engine exhau

32、sts 54 5.28.2 Dust . 54 5.29 Maintenance . 55 5.30 Warning devices 55 6 Verification of the safety requirements and/or protective measures 55 6.1 General . 55 6.2 Testing 61 6.2.1 General . 61 6.2.2 Tests . 61 7 Information for use 62 7.1 Marking . 62 7.1.1 Data plate for drilling and foundation equ

33、ipment 62 7.1.2 Data plate for working platforms for lifting personnel and movable platforms 63 7.2 Indicators 63 7.2.1 Information indicators . 63 BS EN 16228-1:2014EN 16228-1:2014 (E) 4 7.2.2 Warning signs for residual hazards 63 7.2.3 Warning devices . 63 7.3 Instruction books for drilling and fo

34、undation equipment 63 7.3.1 General . 63 7.3.2 Operators manual 64 7.3.3 Maintenance instructions 69 7.3.4 Spare parts list 70 Annex A (informative) List of drilling and foundation equipment . 71 A.1 General . 71 A.2 Illustrations 72 Annex B (normative) Noise test code 124 B.1 General . 124 B.2 Oper

35、ation of the drilling and foundation equipment during noise tests 124 B.2.1 General . 124 B.2.2 Multiple power units . 124 B.2.3 Fan speed 125 B.2.4 Different types of drilling and foundation equipment . 125 B.3 Determination of the sound power level 125 B.3.1 Basic noise emission standards . 125 B.

36、3.2 Determination according to EN ISO 3744 . 127 B.4 Measurement of emission sound pressure level at the operators position 127 B.4.1 General . 127 B.4.2 Performance of test at a fixed operators position 127 B.4.3 Performance of test for operators and assistant(s) position for remote-controlled mach

37、ines . 128 B.4.4 Acceptance criteria of measurements 128 B.5 Uncertainty of measurements . 128 B.6 Information to be recorded and reported . 128 B.7 Noise declaration 129 Annex C (normative) Whole-body and hand-arm vibration test 130 C.1 General . 130 C.2 Measurement . 130 Annex D (informative) Symb

38、ols and signs 131 D.1 Introduction . 131 D.2 General safety and warning signs 131 D.3 General control symbols 133 D.4 Symbols for information 134 D.5 Symbols to be used for the control of the engine, fuel, brake transmission systems and hydraulic system. 135 D.6 Symbols to be used for the control of

39、 the drilling operation . 135 D.6.1 General symbols . 135 D.6.2 Symbols for general machine functions 136 D.6.3 Rod handling system . 137 D.6.4 Mast erection and positioning . 138 D.6.5 Winch and slip rope drum 141 D.6.6 Tramming . 141 D.7 Miscellaneous symbols 142 Annex E (normative) Instruction se

40、lecting and fitting of wire rope grips for free fall application 143 E.1 General . 143 E.2 Installation . 143 E.3 Number of grips 143 E.4 Tightening torque . 143 E.5 Detachable connections 144 Annex F (normative) Ground pressure calculation for crawler mounted drilling and foundation equipment 145 F

41、.1 General . 145 F.2 Calculation of ground pressures 145 BS EN 16228-1:2014EN 16228-1:2014 (E) 4 7.2.2 Warning signs for residual hazards 63 7.2.3 Warning devices . 63 7.3 Instruction books for drilling and foundation equipment 63 7.3.1 General . 63 7.3.2 Operators manual 64 7.3.3 Maintenance instru

42、ctions 69 7.3.4 Spare parts list 70 Annex A (informative) List of drilling and foundation equipment . 71 A.1 General . 71 A.2 Illustrations 72 Annex B (normative) Noise test code 124 B.1 General . 124 B.2 Operation of the drilling and foundation equipment during noise tests 124 B.2.1 General . 124 B

43、.2.2 Multiple power units . 124 B.2.3 Fan speed 125 B.2.4 Different types of drilling and foundation equipment . 125 B.3 Determination of the sound power level 125 B.3.1 Basic noise emission standards . 125 B.3.2 Determination according to EN ISO 3744 . 127 B.4 Measurement of emission sound pressure

44、 level at the operators position 127 B.4.1 General . 127 B.4.2 Performance of test at a fixed operators position 127 B.4.3 Performance of test for operators and assistant(s) position for remote-controlled machines . 128 B.4.4 Acceptance criteria of measurements 128 B.5 Uncertainty of measurements .

45、128 B.6 Information to be recorded and reported . 128 B.7 Noise declaration 129 Annex C (normative) Whole-body and hand-arm vibration test 130 C.1 General . 130 C.2 Measurement . 130 Annex D (informative) Symbols and signs 131 D.1 Introduction . 131 D.2 General safety and warning signs 131 D.3 Gener

46、al control symbols 133 D.4 Symbols for information 134 D.5 Symbols to be used for the control of the engine, fuel, brake transmission systems and hydraulic system. 135 D.6 Symbols to be used for the control of the drilling operation . 135 D.6.1 General symbols . 135 D.6.2 Symbols for general machine

47、 functions 136 D.6.3 Rod handling system . 137 D.6.4 Mast erection and positioning . 138 D.6.5 Winch and slip rope drum 141 D.6.6 Tramming . 141 D.7 Miscellaneous symbols 142 Annex E (normative) Instruction selecting and fitting of wire rope grips for free fall application 143 E.1 General . 143 E.2

48、Installation . 143 E.3 Number of grips 143 E.4 Tightening torque . 143 E.5 Detachable connections 144 Annex F (normative) Ground pressure calculation for crawler mounted drilling and foundation equipment 145 F.1 General . 145 F.2 Calculation of ground pressures 145 BS EN 16228-1:2014EN 16228-1:2014

49、(E) 5 Annex G (normative) Test conditions of the stopping performances of the rotation of the drilling head 148 G.1 General . 148 G.2 Conditions of measure 148 G.3 Measures implementation 148 G.3.1 General . 148 G.3.2 Measurements . 149 G.3.3 Data to be recorded . 149 G.3.4 Evaluation of results . 149 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 150 Bibliography 151 BS EN 16228-1:2014EN 16228-1:2014 (E) 6 Foreword This document (EN 16228-1:2014) has been prepared by Technical Committee CEN/