BS EN 16774-2016 Safety of machinery Safety requirements for steel converter and associated equipment《机械的安全性 炼钢转炉和相关设备的安全要求》.pdf

1、BSI Standards PublicationBS EN 16774:2016Safety of machinery Safety requirements for steelconverter and associatedequipmentBS EN 16774:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 16774:2016.The UK participation in its preparation was entrusted to Techni

2、calCommittee MCE/23, Safety of metal producing mills.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British

3、Standards Institution 2016. Published by BSI StandardsLimited 2016ISBN 978 0 580 86973 0ICS 77.180Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 May 2016.Amend

4、ments issued since publicationDate Text affectedBS EN 16774:2016EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 16774 April 2016 ICS 77.180 English Version Safety of machinery - Safety requirements for steel converter and associated equipment Scurit des machines - Prescriptions de scurit pour l

5、es convertisseurs dacier et les quipements associsSicherheit von Maschinen - Sicherheitsanforderungen an Stahlkonverter und zugehrige Einrichtungen This European Standard was approved by CEN on 27 February 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulat

6、e the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Stan

7、dard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the nat

8、ional standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Sl

9、ovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any mea

10、ns reserved worldwide for CEN national Members. Ref. No. EN 16774:2016 EBS EN 16774:2016EN 16774:2016 (E) 2 Contents Page European foreword . 4 Introduction 5 1 Scope 6 2 Normative references 7 3 Terms and definitions . 9 4 List of significant hazards . 13 5 Safety requirements and/or measures 13 5.

11、1 General . 13 5.2 List of significant hazards, hazardous situations, safety requirements and/or measures . 22 6 Verification of the safety requirements and/or measures . 36 7 Information for use . 36 7.1 General . 36 7.2 Warning devices and safety signs 37 7.3 Accompanying documents 37 7.4 Minimum

12、marking . 42 7.5 Training of personnel . 42 Annex A (normative) Safety requirements for electrical equipment and for safety related control systems . 43 A.1 General . 43 A.2 Special requirements for safety related control systems 43 A.3 Special requirements for shut-down equipment 43 Annex B (normat

13、ive) Steel converter and its associated equipment for the oxygen steelmaking process 45 Annex C (normative) Noise test code . 46 C.1 Introduction . 46 C.2 Determination of sound power level 47 C.3 Determination of emission sound pressure levels 47 C.4 Measurement uncertainties . 47 C.5 Operating con

14、ditions 48 C.6 Information to be recorded and reported 48 C.7 Declaration and verification of noise emission values . 49 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC (Machinery Directive) aimed to be covered. 52 Bibliogr

15、aphy . 53 BS EN 16774:2016EN 16774:2016 (E) 3 Figures Figure B.1 Exemplary illustration of a steel converter and its associated equipment for the oxygen steelmaking process . 45 Figure C.1 Exemplary illustration of a BOF converter platform and lance cleaning platform . 50 Tables Table 1 List of sign

16、ificant hazards, hazardous situations safety requirements and/or measures 23 Table 2 Exemplary hazardous situations and proposals for references to the user 40 Table C.1 Example of declared dual-number noise emission values for operating stations and specified points 51 BS EN 16774:2016EN 16774:2016

17、 (E) 4 European foreword This document (EN 16774:2016) has been prepared by Technical Committee CEN/TC 322 “Equipments for making and shaping of metals - Safety requirements”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by

18、publication of an identical text or by endorsement, at the latest by October 2016, and conflicting national standards shall be withdrawn at the latest by October 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CEN

19、ELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directiv

20、e(s), see informative Annex ZA, which is an integral part of this document. This document is of relevance, in particular, for the following stakeholder groups representing the market players with regard to machinery safety: machine manufacturers (small, medium and large enterprises); health and safe

21、ty bodies (regulators, accident prevention organizations, market surveillance, etc.) Others can be affected by the level of machinery safety achieved with the means of the document by the above-mentioned stakeholder groups: machine users/employers (small, medium and large enterprises); machine users

22、/employees (e.g. trade unions, organizations for people with special needs); service providers, e.g. for maintenance (small, medium and large enterprises); consumers (in case of machinery intended for use by consumers). The above-mentioned stakeholder groups have been given the possibility to partic

23、ipate at the drafting process of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Fo

24、rmer Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 16774:2016EN 16774:2016 (E) 5 Int

25、roduction This European Standard is a type C standard as stated in EN ISO 12100. The machines and equipment concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this standard. This document assumes that the converter plant is operated a

26、nd maintained by adequately trained and competent personnel (see 7.5); manual intervention for setting, adjustment and maintenance is accepted as part of the intended use of the plant; the plant is used with adequate workplace lighting conforming to EN 12464-1. This document assumes that the input m

27、aterials do not contain the following hazardous components: radioactive scrap; explosives; entrapped water/ice; closed containers; oversized scrap which can lead to water leakage due to collision with lances (see 7.3.5). The charging should be done to avoid/minimize risk of explosion. When requireme

28、nts of this type-C standard are different from those which are stated in type-A or type-B standards, the requirements of this type-C standard take precedence over the requirements of the other standards for machines that have been designed and built according to the requirements of this type-C stand

29、ard. BS EN 16774:2016EN 16774:2016 (E) 6 1 Scope This European Standard applies for steel converter and its associated equipment (hereinafter referred to as converter plant) used in the process of carbon or stainless steel making as defined in 3.1 and illustrated in Annex B. This European Standard d

30、eals with significant hazards, hazardous situations and events relevant to the converter plant. It covers the intended use and foreseeable misuse. This European Standard specifies the safety requirements to be met during transport, assembly, commissioning, operation, maintenance (as described in Cla

31、use 5) and decommissioning/disassembly of the equipment. This European Standard applies to: Steel converter and its associated equipment for the oxygen steelmaking process from hot metal/liquid steel and scrap charging; via oxygen refining and stirring; temperature measurement and sampling equipment

32、; up to tapping including slag retaining device; cooling systems; maintenance devices (e.g. relining device, tap hole repair device); process related interfaces/interactions (e.g. according to design, controls) to media, primary and secondary gas cleaning plant, material feeding systems and ladle al

33、loying systems, transfer cars for steel ladle and slag pot, and charging/tapping equipment, e.g. crane, scrap chute, ladles and slag pots. This European Standard does not cover safety requirements for: usage of process media other than oxygen, nitrogen, argon and compressed air; primary and secondar

34、y gas cleaning plants; measuring devices with radioactive sources; material feeding systems and ladle alloying systems; transfer cars for steel ladle and slag pot; charging/tapping and de-slagging equipment, e.g. crane, scrap chutes, ladles and slag pots; auxiliary winches and hoists. BS EN 16774:20

35、16EN 16774:2016 (E) 7 NOTE 1 For variations of converter process where other gases and media, e.g. hydrocarbons, fuels, steam, etc. are used, additional safety measures have to be considered which are not covered in this safety standard This European Standard is not applicable to converter plant, ma

36、nufactured before the date of publication of this standard in the Official Journal (OJ). NOTE 2 In case of revamping, this European Standard can be used as a guideline for the specific parts to be revamped. 2 Normative references The following documents, in whole or in part, are normatively referenc

37、ed in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 349, Safety of machinery Minimum gaps to avoid crushing of parts of the hu

38、man body EN 614-1, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 614-2, Safety of machinery Ergonomic design principles Part 2: Interactions between the design of machinery and work tasks EN 842, Safety of machinery Visual danger signals General requir

39、ements, design and testing EN 981, Safety of machinery System of auditory and visual danger and information signals EN 1037, Safety of machinery Prevention of unexpected start-up EN 1299, Mechanical vibration and shock Vibration isolation of machines Information for the application of source isolati

40、on EN 12094-1, Fixed firefighting systems Components for gas extinguishing systems Part 1: Requirements and test methods for electrical automatic control and delay devices EN 12464-1, Light and lighting Lighting of work places Part 1: Indoor work places EN 14253, Mechanical vibration Measurement and

41、 calculation of occupational exposure to whole-body vibration with reference to health Practical guidance EN 15004-1, Fixed firefighting systems Gas extinguishing systems Part 1: Design, installation and maintenance (ISO 14520-1:2006, modified) EN 60204-1:2006, Safety of machinery Electrical equipme

42、nt of machines Part 1: General requirements (IEC 60204-1:2005) EN 61310-1, Safety of machinery Indication, marking and actuation Part 1: Requirements for visual, acoustic and tactile signals (IEC 61310-1) EN 61310-2, Safety of machinery Indication, marking and actuation Part 2: Requirements for mark

43、ing (IEC 61310-2) EN 61310-3, Safety of machinery Indication, marking and actuation Part 3: Requirements for the location and operation of actuators (IEC 61310-3) BS EN 16774:2016EN 16774:2016 (E) 8 EN 62061:2005, Safety of machinery Functional safety of safety-related electrical, electronic and pro

44、grammable electronic control systems (IEC 62061:2005) EN ISO 4413, Hydraulic fluid power General rules and safety requirements for systems and their components (ISO 4413) EN ISO 4414, Pneumatic fluid power General rules and safety requirements for systems and their components (ISO 4414) EN ISO 4871:

45、2009, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 7010, Graphical symbols Safety colours and safety signs Registered safety signs (ISO 7010) EN ISO 7731, Ergonomics Danger signals for public and work areas Auditory danger signals

46、(ISO 7731) EN ISO 11064-1, Ergonomic design of control centres Part 1: Principles for the design of control centres (ISO 11064-1) EN ISO 11202:2010, Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions a

47、pplying approximate environmental corrections (ISO 11202:2010) EN ISO 11688-1, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning (ISO/TR 11688-1) EN ISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reduction

48、(ISO 12100:2010) EN ISO 13732-1, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces (ISO 13732-1) EN ISO 13849-1:2015, Safety of machinery Safety-related parts of control systems Part 1: General principles for design (ISO

49、 13849-1:2015) EN ISO 13849-2:2012, Safety of machinery Safety-related parts of control systems Part 2: Validation (ISO 13849-2:2012) EN ISO 13850:2015, Safety of machinery Emergency stop function Principles for design (ISO 13850:2015) EN ISO 13857, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857) EN ISO 14119, Safety of machinery Inte