BS EN 60810-2015 Lamps for road vehicles Performance requirements《道路车辆用灯具 性能要求》.pdf

1、BSI Standards PublicationLamps for road vehicles Performance requirementsBS EN 60810:2015National forewordThis British Standard is the UK implementation of EN 60810:2015. It is identical to IEC 60810:2014. It supersedes BS EN 60810:2003+A2:2013 whichis withdrawn.The UK participation in its preparati

2、on was entrusted by TechnicalCommittee CPL/34, Lamps and Related Equipment, to SubcommitteeCPL/34/1, Electric lamps.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions ofa contract.

3、 Users are responsible for its correct application. The British Standards Institution 2015Published by BSI Standards Limited 2015ISBN 978 0 580 80034 4ICS 29.140.99Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority

4、of theStandards Policy and Strategy Committee on 30 April 2015.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN 60810:2015EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 60810 March 2015 ICS 29.140.99 Supersedes EN 60810:2003 English Version Lamps for road v

5、ehicles - Performance requirements (IEC 60810:2014) Lampes pour vhicules routiers - Exigences de performances (IEC 60810:2014) Lampen fr Straenfahrzeuge - Anforderungen an die Arbeitsweise (IEC 60810:2014) This European Standard was approved by CENELEC on 2015-01-20. CENELEC members are bound to com

6、ply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELE

7、C Management Centre or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre h

8、as the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, L

9、atvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elekt

10、rotechnische Normung CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members. Ref. No. EN 60810:2015 E BS EN 60810:2015EN 60810:2015 - 2 - Foreword The text of document 34A/1797/FDIS,

11、 future edition 4 of IEC 60810, prepared by SC 34A “Lamps“, of IEC/TC 34 “Lamps and related equipment“ was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as EN 60810:2015. The following dates are fixed: latest date by which the document has to be implemented at national level by

12、publication of an identical national standard or by endorsement (dop) 2015-10-20 latest date by which the national standards conflicting with the document have to be withdrawn (dow) 2018-01-20 This document supersedes EN 60810:2003. Attention is drawn to the possibility that some of the elements of

13、this document may be the subject of patent rights. CENELEC and/or CEN shall not be held responsible for identifying any or all such patent rights. Endorsement notice The text of the International Standard IEC 60810:2014 was approved by CENELEC as a European Standard without any modification. In the

14、official version, for Bibliography, the following notes have to be added for the standards indicated: IEC 60068-2-20 NOTE Harmonized as EN 60068-2-20. IEC 60068-2-47 NOTE Harmonized as EN 60068-2-47. IEC 60682 NOTE Harmonized as EN 60682. BS EN 60810:2015- 3 - EN 60810:2015 Annex ZA (normative) Norm

15、ative references to international publications with their corresponding European publications The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated referen

16、ces, the latest edition of the referenced document (including any amendments) applies. NOTE 1 When an International Publication has been modified by common modifications, indicated by (mod), the relevant EN/HD applies. NOTE 2 Up-to-date information on the latest versions of the European Standards li

17、sted in this annex is available here: www.cenelec.eu. Publication Year Title EN/HD Year IEC 60050 series International electrotechnical vocabulary - - IEC 60061-1 - Lamp caps and holders together with gauges for the control of interchangeability and safety - Part 1: Lamp caps EN 60061-1 - IEC 60068-

18、2-6 1995 Environmental testing - Part 2: Tests - Test Fc: Vibration (sinusoidal) EN 60068-2-6 1995 IEC 60068-2-14 - Environmental testing - Part 2-14: Tests - Test N: Change of temperature EN 60068-2-14 - IEC 60068-2-43 - Environmental testing - Part 2-43: Tests - Test Kd: Hydrogen sulphide test for

19、 contacts and connections EN 60068-2-43 - IEC 60068-2-60 - Environmental testing - Part 2: Tests - Test Ke: Flowing mixed gas corrosion test EN 60068-2-60 - IEC 60410 1973 Sampling plans and procedures for inspection by attributes - - IEC 60809 2014 Lamps for road vehicles - Dimensional, electrical

20、and luminous requirements EN 60809 2015 CISPR 25 - Vehicles, boats and internal combustion engines - Radio disturbance characteristics - Limits and methods of measurement for the protection of on-board receivers EN 55025 - BS EN 60810:2015EN 60810:2015 - 4 - Publication Year Title EN/HD Year UNECE 1

21、958 Agreement - Agreement concerning the adoption of uniform technical prescription for wheeled vehicles, equipment and parts which can be fitted and/or be used on wheeled vehicles and the conditions for reciprocal recognition of approvals granted on the basis of these prescriptions - - UNECE 38 - 1

22、958 Agreement, Addendum 37: Regulation No. 38: Uniform provisions concerning the approval of rear fog lamps for power-driven vehicles and their trailers - - UNECE 48 - 1958 Agreement, Addendum 47: Regulation No. 48: Uniform provisions concerning the approval of vehicles with regard to the installati

23、on of lighting and light-signalling devices - - UNECE 101 - 1958 Agreement, Addendum 100: Regulation No. 101: Uniform provisions concerning the approval of passenger cars powered by an internal combustion engine only, or powered by a hybrid electric power train with regard to the measurement of the

24、emission of carbon dioxide and fuel consumption and/or the measurement of electric energy consumption and electric range, and of categories M1and N1vehicles powered by an electric power train only with regard to the measurement of electric energy consumption and electric range - - UNECE 123 - 1958 A

25、greement, Addendum 122: Regulation No. 123: Uniform provisions concerning the approval of adaptive front lighting systems (AFS) for motor vehicles - - UNECE 128 - 1958 Agreement, Addendum 127: Regulation No. 128: Uniform provisions concerning the approval of light emitting diode (LED) light sources

26、for use in approved lamp units on power-driven vehicles and their trailers - - JESD22-A100D - Cycled temperature humidity bias life test - - JESD22-A101C - Steady-state temperature humidity bias life test - - JESD22-A104D - Temperature cycling - - JESD22-A105C - Power and temperature cycling - - JES

27、D22-A106B - Thermal shock - - JESD22-A108D - Temperature, bias, and operating life - - JESD22-A113F - Preconditioning of plastic surface mount devices prior to reliability testing - - BS EN 60810:2015- 5 - EN 60810:2015 Publication Year Title EN/HD Year JESD22-A115C - Electrostatic discharge (ESD) s

28、ensitivity testing machine model (MM) - - JESD22-B101B - External visual - - JESD22-B103B - Vibration, variable frequency - - JESD22-B106D - Resistance to solder shock for through-hole mounted devices - - JESD22-B110B - Mechanical shock - Component and subassembly - - JESD51-50 2012-04 Overview of m

29、ethodologies for the thermal measurement of single- and multi-chip, single- and multi-pn-junction light-emitting diodes (LEDs) - - JESD51-51 2012-04 Implementation of the electrical test method for the measurement of real thermal resistance and impedance of light-emitting diodes with exposed cooling

30、 surface - - JESD51-52 2012-04 Guidelines for combining CIE 127-2007 total flux measurements with thermal measurements of LEDs with exposed cooling surface - - JESD51-53 2012-05 Terms, definitions and units glossary for LED thermal testing - - IPC/ECA J-STD-002C - Solderability tests for component l

31、eads, terminations, lugs, terminals and wires - - ANSI/ESDA/JEDEC JS-001 2012 JEDEC/ESDA joint standard for electrostatic discharge sensitivity test - Human body model (HBM) - Component level - - BS EN 60810:2015 2 IEC 60810:2014 IEC 2014 CONTENTS 1 Scope 9 2 Normative references 9 3 Terms and defin

32、itions 11 4 Requirements and test conditions for filament lamps . 14 4.1 Basic function and interchangeability 14 4.2 Torsion strength 14 4.3 Characteristic life T . 15 4.4 Life B3 15 4.5 Luminous flux maintenance . 15 4.6 Resistance to vibration and shock . 15 4.7 Glass-bulb strength . 16 5 Filamen

33、t lamp data 16 6 Requirements and test conditions for discharge lamps 19 6.1 Basic function and interchangeability 19 6.2 Mechanical strength 20 6.2.1 Bulb-to-cap connection 20 6.2.2 Cable-to-cap connection (if any) 20 6.3 Characteristic life T . 20 6.4 Life B3 20 6.5 Luminous flux maintenance . 20

34、6.6 Resistance to vibration and shock . 20 6.7 Discharge lamps with integrated starting device 20 6.8 Discharge lamps with integrated starting device and integrated ballast . 20 7 Requirements and test conditions for LED light sources 21 7.1 Basic function and interchangeability 21 7.2 UV radiation

35、22 7.3 Luminous flux and colour maintenance . 22 7.4 Resistance to vibration and shock . 23 7.5 Electromagnetic compatibility 23 7.6 Powered thermal cycling test 23 8 Requirements and test conditions for LED packages . 25 8.1 LED package stress test qualification 25 8.2 Test samples 25 8.2.1 Lot req

36、uirements 25 8.2.2 Production requirements 25 8.2.3 Pre- and post-stress test requirements 26 8.2.4 Assembly of LED packages on test boards 26 8.2.5 Moisture pre-conditioning (MP) 26 8.2.6 Thermal resistance (TR) test . 26 8.3 Definition of failure criteria 26 8.4 Choice between test conditions . 27

37、 8.5 Criteria for passing qualification/requalification . 27 8.6 Qualification test definition 27 8.6.1 Pre- and post- electrical and photometric test 27 BS EN 60810:2015IEC 60810:2014 IEC 2014 3 8.6.2 Pre- and post- external visual (EV) test . 27 8.6.3 High temperature operating life (HTOL) test 27

38、 8.6.4 Temperature cycling (TMCL) test . 28 8.6.5 Wet high temperature operating life (WHTOL) test . 28 8.6.6 Power temperature cycling (PTMCL) test . 28 8.6.7 Electrostatic discharge, human body model (ESD-HBM) test . 29 8.6.8 Electrostatic discharge, machine model (ESD-MM) test . 29 8.6.9 Destruct

39、ive physical analysis (DPA) test 29 8.6.10 Physical dimensions (PD) test . 29 8.6.11 Vibrations variable frequency (VVF) test 29 8.6.12 Mechanical shock (MS) test . 29 8.6.13 Resistance to soldering heat (RSH-TTW) test 29 8.6.14 Resistance to soldering heat (RSH-reflow) test 30 8.6.15 Solderability

40、(SO) test 30 8.6.16 Thermal shock (TMSK) test . 30 8.6.17 Hydrogen sulphide (H2S) test 30 8.6.18 Pulsed operating life (PLT) test 30 8.6.19 Dew (DEW) test . 31 8.6.20 Flowing mixed gas corrosion (FMGC) test . 31 Annex A (normative) Life test conditions for filament lamps . 32 A.1 Ageing 32 A.2 Test

41、voltage 32 A.3 Operating position and operating conditions 32 A.4 Switching cycle . 32 A.4.1 Single-filament lamps 32 A.4.2 Dual-filament lamps for headlamps 33 A.4.3 Dual-filament lamps for light signalling equipment . 33 A.5 Luminous flux and colour maintenance . 33 Annex B (normative) Vibration t

42、ests . 34 B.1 General . 34 B.2 Test conditions . 35 B.2.1 General . 35 B.2.2 Mounting (see IEC 60068-2-47) . 35 B.2.3 Measuring points . 35 B.2.4 Control point 35 B.2.5 Conditioning 35 B.2.6 Axis of vibration . 35 B.2.7 WBR test Basic motion . 36 B.3 Test conditions . 36 B.3.1 General . 36 B.3.2 Nar

43、rowband random vibration tests 36 B.3.3 Wideband random vibration tests . 37 Annex C (normative) Glass-bulb strength test 39 C.1 General . 39 C.2 Test equipment and procedure 39 C.2.1 Principle of the test equipment (see Figure C.1) 39 C.2.2 Test conditions 39 C.2.3 Requirements for plates . 40 BS E

44、N 60810:2015 4 IEC 60810:2014 IEC 2014 C.3 Requirements . 40 C.4 Evaluation . 40 C.4.1 General . 40 C.4.2 Assessment based on attributes 40 C.4.3 Assessment based on variables . 41 Annex D (normative) Life and luminous flux maintenance test conditions for discharge lamps 42 D.1 Ageing 42 D.2 Test ci

45、rcuit and test voltage 42 D.3 Burning position and operating conditions . 42 D.4 Switching cycle . 42 D.5 Luminous flux maintenance . 43 Annex E (normative) Bulb deflection test 44 E.1 General . 44 E.2 Test set-up and procedure 44 E.3 Requirement . 44 Annex F (informative) Guidance for equipment des

46、ign . 45 F.1 Pinch temperature limit . 45 F.2 Solder temperature limit 45 F.3 Maximum filament lamp outline . 45 F.4 Maximum surge voltage 45 F.5 Recommended instructions for use and handling of halogen filament lamps . 45 F.6 Recommended instructions for use and handling of discharge lamps 46 Annex

47、 G (informative) Information for ballast design 51 Annex H (informative) Symbols . 52 H.1 General . 52 H.2 Symbol indicating that lamps operate at high temperatures . 52 H.3 Symbol indicating that care should be taken to avoid touching the bulb. 52 H.4 Symbol indicating that the use of protective gl

48、oves is advised . 52 H.5 Symbol indicating that lamps with scratched or otherwise damaged bulbs should not be used 52 H.6 Symbol indicating that before handling, the lamp shall be switched off 52 H.7 Symbol indicating that the use of eye protection is advised . 53 H.8 Symbol indicating that during o

49、peration, the lamp emits UV-radiation . 53 H.9 Symbol indicating that the lamp shall be operated only in a luminaire with a protective shield 53 H.10 Symbol indicating dangerous voltage 53 Annex I (normative) Luminous flux maintenance test conditions for LED light sources . 54 I.1 Ageing 54 I.2 Test voltage 54 I.3 Operating conditions . 54 I.3.1 Test rack . 54 I.3.2 LED light sources with integrated thermal management . 54 I.3.3 LED light sources with external thermal management 54 I.4 Switching