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BS EN 61373-2010 Railway applications Rolling stock equipment Shock and vibration tests《轨道交通 铁路车辆设备 撞击和振动试验》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationRailway applications Rolling stock equipment Shock and vibration testsBS EN 61373:2010Incorporating corrigenda October 2010, October 2011 and March 2012National forewordThis Brit

2、ish Standard is the UK implementation of EN 61373:2010. It is identical to IEC 61373:2010, incorporating corrigendum October 2011. It withdrawn.The UK participation in its preparation was entrusted by Technical Committee GEL/9, Railway Electrotechnical Applications, to Subcommittee GEL/9/2, Railway

3、Electrotechnical Applications - Rolling stock.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Stan

4、dards Institute 2012 ISBN 978 0 580 78603 7ICS 17.160; 45.060.01Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 October 2010.Amendments/corrigenda issued sinc

5、e publicationDate Text affectedBRITISH STANDARDBS EN 61373:201031 October 2010 Correction to identifier in National foreword31 January 201 Implementation of IEC corrigendum October 2011supersedes BS EN 61373:1999 which is The start and finish of text introduced or altered by corrigendum is indicated

6、 in the text by tags. Text altered by IEC corrigendum October 2011 is indicated in the text by . 231 March 2012 Correction to running headersEUROPEAN STANDARD EN 61373 NORME EUROPENNE EUROPISCHE NORM September 2010 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Norm

7、alisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Management Centre: Avenue Marnix 17, B - 1000 Brussels 2010 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 61373:2010 E ICS 45.060 Supersedes EN 61373:19

8、99English version Railway applications - Rolling stock equipment - Shock and vibration tests (IEC 61373:2010) Applications ferroviaires - Matriel roulant - Essais de chocs et vibrations (CEI 61373:2010) Bahnanwendungen Betriebsmittel von Bahnfahrzeugen Prfungen fr Schwingen und Schocken (IEC 61373:2

9、010) This European Standard was approved by CENELEC on 2010-09-01. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliograph

10、ical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a

11、 CENELEC member into its own language and notified to the Central Secretariat has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Gre

12、ece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. - 2 - Foreword The text of document 9/1386/FDIS, future edition 2 of IEC 61373, prepared by IEC TC 9

13、, Electrical equipment and systems for railways, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as EN 61373 on 2010-09-01. This European Standard supersedes EN 61373:1999. The main technical changes with regard to the EN 61373:1999 are as follows: change of the method to

14、calculate the acceleration ratio which has to be applied to the functional ASD value to obtain the simulated long-life ASD value; addition of the notion of partially certified against this standard; suppression of Annex B of the EN 61373:1999 due to the new method to calculate the acceleration ratio

15、; addition of guidance for calculating the functional RMS value from service data or the RMS value from ASD levels of Figures 2 to 5. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and CENELEC shall not be held responsible fo

16、r identifying any or all such patent rights. The following dates were fixed: latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2011-06-01 latest date by which the national standards conflicting with the EN hav

17、e to be withdrawn (dow) 2013-09-01 Annex ZA has been added by CENELEC. _ Endorsement notice The text of the International Standard IEC 61373:2010 was approved by CENELEC as a European Standard without any modification. _ BS EN 61373:2010EN 61373:2010 (E)- 3 -Annex ZA (normative) Normative references

18、 to international publications with their corresponding European publications The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (includ

19、ing any amendments) applies. NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD applies. Publication Year Title EN/HD YearIEC 60068-2-27 2008 Environmental testing - Part 2-27: Tests - Test Ea and guidance: Shock EN 60068-2-27 200

20、9 IEC 60068-2-47 2005 Environmental testing - Part 2-47: Tests - Mounting of specimens for vibration, impact and similar dynamic tests EN 60068-2-47 2005 IEC 60068-2-64 2008 Environmental testing - Part 2-64: Tests - Test Fh: Vibration, broadband random and guidance EN 60068-2-64 2008 ISO 3534-1 200

21、6 Statistics - Vocabulary and symbols - Part 1: General statistical terms and terms used in probability - - BS EN 61373:2010EN 61373:2010 (E)This page deliberately left blankBS EN 61373:2010EN 61373:2010 (E) CONTENTS INTRODUCTION.6 1 Scope.7 2 Normative references8 3 Terms and definitions .9 4 Gener

22、al 10 5 Order of testing.11 6 Reference information required by the test house11 6.1 Method of mounting and orientation of equipment under test 11 6.2 Reference and check points.11 6.2.1 Fixing point11 6.2.2 Check point .12 6.2.3 Reference point .12 6.2.4 Measuring point .12 6.3 Mechanical state and

23、 functioning during test 12 6.3.1 Mechanical state12 6.3.2 Functional tests .13 6.3.3 Performance tests13 6.4 Reproducibility for random vibration tests.13 6.4.1 Acceleration spectral density (ASD) .13 6.4.2 Root mean square value (r.m.s.) 13 6.4.3 Probability density function (PDF) 13 6.4.4 Duratio

24、n.13 6.5 Measuring tolerances.14 6.6 Recovery.14 7 Initial measurements and preconditioning14 8 Functional random vibration test conditions.14 8.1 Test severity and frequency range .14 8.2 Duration of functional vibration tests 15 8.3 Functioning during test 15 9 Simulated long-life testing at incre

25、ased random vibration levels.15 9.1 Test severity and frequency range .15 9.2 Duration of accelerated vibration tests .15 10 Shock testing conditions .16 10.1 Pulse shape and tolerance.16 10.2 Velocity changes .16 10.3 Mounting .16 10.4 Repetition rate.16 10.5 Test severity, pulse shape and directio

26、n.16 10.6 Number of shocks17 10.7 Functioning during test 17 11 Transportation and handling17 12 Final measurements .17 13 Acceptance criteria .17 14 Report 17 4BS EN 61373:2010EN 61373:2010 (E) 5 15 Test certificate18 16 Disposal .18 Annex A (informative) Explanation of service measurements, measur

27、ing positions, methods of recording service data, summary of service data, and method used to obtain random test levels from acquired service data .25 Annex B (informative) Figure identifying general location of equipment on railway vehicles and their resulting test category .32 Annex C (informative

28、) Example of a type test certificate .33 Annex D (informative) Guidance for calculating RMS values from ASD values or levels.34 Figure 1 Gaussian distribution 9 Figure 2 Category 1 Class A Body-mounted ASD spectrum 19 Figure 3 Category 1 Class B Body-mounted ASD spectrum 20 Figure 4 Category 2 Bogie

29、 mounted ASD spectrum.21 Figure 5 Category 3 Axle mounted ASD spectrum .22 Figure 6 Cumulative PDF tolerance bands 23 Figure 7 Shock test tolerance Bands half sine pulse 24 Figure A.1 Standard measuring positions used for axle, bogie (frame) and body .25 Figure A.2 Typical fatigue strength curve 29

30、Figure B.1 General location of equipment on vehicles .32 Figure D.1 ASD spectrum.35 Table 1 Test severity and frequency range for functional random vibration tests14 Table 2 Test severity and frequency range15 Table 3 Test severity, pulse shape and direction.16 Table A.1 Environment data acquisition

31、 summary of the test parameters/conditions26 Table A.2 Summary of the r.m.s. acceleration levels obtained from the questionnaire .28 Table A.3 Test levels obtained from service data using the method shown in Clause A.4 31 BS EN 61373:2010EN 61373:2010 (E) 6 INTRODUCTION This standard covers the requ

32、irements for random vibration and shock testing items of pneumatic, electrical and electronic equipment/components (hereinafter only referred to as equipment) to be fitted on to railway vehicles. Random vibration is the only method to be used for equipment/component approval. The tests contained wit

33、hin this standard are specifically aimed at demonstrating the ability of the equipment under test to withstand the type of environmental vibration conditions normally expected for railway vehicles. In order to achieve the best representation possible, the values quoted in this standard have been der

34、ived from actual service measurements submitted by various bodies from around the world. This standard is not intended to cover self-induced vibrations as these will be specific to particular applications. Engineering judgement and experience is required in the execution and interpretation of this s

35、tandard. This standard is suitable for design and validation purposes; however, it does not exclude the use of other development tools (such as sine sweep), which may be used to ensure a predetermined degree of mechanical and operational confidence. The test levels to be applied to the equipment und

36、er test are dictated only by its location on the train (i.e. axle, bogie or body-mounted). It should be noted that these tests may be performed on prototypes in order to gain design information about the product performance under random vibration. However, for test certification purposes the tests h

37、ave to be carried out on equipment taken from normal production. BS EN 61373:2010EN 61373:2010 (E) 7 RAILWAY APPLICATIONS ROLLING STOCK EQUIPMENT SHOCK AND VIBRATION TESTS 1 Scope This International Standard specifies the requirements for testing items of equipment intended for use on railway vehicl

38、es which are subsequently subjected to vibrations and shock owing to the nature of railway operational environment. To gain assurance that the quality of the equipment is acceptable, it has to withstand tests of reasonable duration that simulate the service conditions seen throughout its expected li

39、fe. Simulated long-life testing can be achieved in a number of ways each having their associated advantages and disadvantages, the following being the most common: a) amplification: where the amplitudes are increased and the time base decreased; b) time compression: where the amplitude history is re

40、tained and the time base is decreased (increase of the frequency); c) decimation: where time slices of the historical data are removed when the amplitudes are below a specified threshold value. The amplification method as stated in a) above, is used in this standard and together with the publication

41、s referred to in Clause 2; it defines the default test procedure to be followed when vibration testing items for use on railway vehicles. However, other standards exist and may be used with prior agreement between the manufacturer and the customer. In such cases test certification against this stand

42、ard will not apply. Where service information is available tests can be performed using the method outlined in Annex A. If the levels are lower than those quoted in this standard, equipment is partially certified against this standard (only for service conditions giving functional test values lower

43、than or equal to those specified in the test report). Whilst this standard is primarily concerned with railway vehicles on fixed rail systems, its wider use is not precluded. For systems operating on pneumatic tyres, or other transportation systems such as trolleybuses, where the level of shock and

44、vibration clearly differ from those obtained on fixed rail systems, the supplier and customer can agree on the test levels at the tender stage. It is recommended that the frequency spectra and the shock duration/amplitude be determined using the guidelines in Annex A. Equipment tested at levels lowe

45、r than those quoted in this standard cannot be fully certified against the requirements of this standard. An example of this is trolleybuses, whereby body-mounted trolleybus equipment could be tested in accordance with category 1 equipment referred to in the standard. This standard applies to single

46、 axis testing. However multi-axis testing may be used with prior agreement between the manufacturer and the customer. The test values quoted in this standard have been divided into three categories dependent only upon the equipments location within the vehicle. Category 1 Body mounted Class A Cubicl

47、es, subassemblies, equipment and components mounted directly on or under the car body. BS EN 61373:2010EN 61373:2010 (E) 8 Class B Anything mounted inside an equipment case which is in turn mounted directly on or under the car body. NOTE 1 Class B should be used when it is not clear where the equipm

48、ent is to be located. Category 2 Bogie mounted Cubicles, subassemblies, equipment and components which are to be mounted on the bogie of a railway vehicle. Category 3 Axle mounted Subassemblies, equipment and components or assemblies which are to be mounted on the wheelset assembly of a railway vehi

49、cle. NOTE 2 In the case of equipment mounted on vehicles with one level of suspension such as wagons and trucks, unless otherwise agreed at the tender stage, axle mounted equipment will be tested as category 3, and all other equipment will be tested as category 2. The cost of testing is influenced by the weight, shape and complexity of the equipment under test. Consequently at the tender stage the supplier may propose a more cost-effective method of demo

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