BS EN 61810-2-2011 Electromechanical elementary relays Reliability《基础机电继电器 可靠性》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationElectromechanical elementary relaysPart 2: ReliabilityBS EN 61810-2:2011Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/08/2011 07:49, Uncontrolled Copy, (c) BSINationa

2、l forewordThis British Standard is the UK implementation of EN 61810-2:2011. It is identical to IEC 61810-2:2011. It supersedes BS EN 61810-2:2005 which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee EPL/94, General purpose relays and reed contact units.A l

3、ist of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. BSI 2011ISBN 978 0 580 61894 9 ICS 29.120.70Compliance with a Bri

4、tish Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 June 2011.Amendments issued since publicationAmd. No. Date Text affectedBRITISH STANDARDBS EN 61810-2:2011Licensed Copy: Wang Bin,

5、ISO/EXCHANGE CHINA STANDARDS, 22/08/2011 07:49, Uncontrolled Copy, (c) BSIEUROPEAN STANDARD EN 61810-2 NORME EUROPENNE EUROPISCHE NORM April 2011 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische N

6、ormung Management Centre: Avenue Marnix 17, B - 1000 Brussels 2011 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 61810-2:2011 E ICS 29.120.70 Supersedes EN 61810-2:2005English version Electromechanical elementary relays - Part 2

7、: Reliability (IEC 61810-2:2011) Relais lectromcaniques lmentaires - Partie 2: Fiabilit (CEI 61810-2:2011) Elektromechanische Elementarrelais - Teil 2: Funktionsfhigkeit (Zuverlssigkeit) (IEC 61810-2:2011) This European Standard was approved by CENELEC on 2011-04-01. CENELEC members are bound to com

8、ply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Se

9、cretariat or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the Central Secretariat has the same status a

10、s the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norwa

11、y, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 61810-2:2011Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/08/2011 07:49, Uncontrolled Copy, (c) BSIEN 61810-2:2011 - 2 - Foreword The text of document 94/316/FDIS, future edition 2

12、of IEC 61810-2, prepared by IEC TC 94, All-or-nothing electrical relays, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as EN 61810-2 on 2011-04-01. This European Standard supersedes EN 61810-2:2005. The main changes with respect to EN 61810-2:2005 are listed below: inclu

13、sion of both numerical and graphical methods for Weibull evaluation; establishment of full coherence with the second edition of the basic reliability standard EN 61649; deletion of previous Annex A and Annex D since both annexes are contained in EN 61810-1. This standard is to be used in conjunction

14、 with EN 61649:2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and CENELEC shall not be held responsible for identifying any or all such patent rights. The following dates were fixed: latest date by which the EN has to b

15、e implemented at national level by publication of an identical national standard or by endorsement (dop) 2012-01-01 latest date by which the national standards conflicting with the EN have to be withdrawn (dow) 2014-04-01 Annex ZA has been added by CENELEC. _ Endorsement notice The text of the Inter

16、national Standard IEC 61810-2:2011 was approved by CENELEC as a European Standard without any modification. _ BS EN 61810-2:2011Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/08/2011 07:49, Uncontrolled Copy, (c) BSI- 3 - EN 61810-2:2011 Annex ZA (normative) Normative references to intern

17、ational publications with their corresponding European publications The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any am

18、endments) applies. NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD applies. Publication Year Title EN/HD Year IEC 60050-191 1990 International Electrotechnical Vocabulary (IEV) - Chapter 191: Dependability and quality of servic

19、e - - IEC 60050-444 2002 International Electrotechnical Vocabulary - Part 444: Elementary relays - - IEC 60300-3-5 2001 Dependability management - Part 3-5: Application guide - Reliability test conditions and statistical test principles - - IEC 61649 2008 Weibull analysis EN 61649 2008 IEC 61810-1 2

20、008 Electromechanical elementary relays - Part 1: General requirements EN 61810-1 2008 BS EN 61810-2:2011Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/08/2011 07:49, Uncontrolled Copy, (c) BSI 2 61810-2 IEC:2011 CONTENTS INTRODUCTION . 5 1 Scope . . 6 2 Normative references . 6 3 Terms a

21、nd definitions . 7 4 General considerations . 9 5 Test conditions . . 10 5.1 Test items 10 5.2 Environmental conditions . . 10 5.3 Operating conditions 10 5.4 Test equipment . 11 6 Failure criteria . 11 7 Output data 11 8 Analysis of output data . 11 9 Presentation of reliability measures . 12 Annex

22、 A (normative) Data analysis 13 Annex B (informative) Example of numerical and graphical Weibull analysis . . 22 Annex C (informative) Example of cumulative hazard plot 26 Annex D (informative) Gamma function . 32 Bibliography . 33 Figure A.1 An example of Weibull probability paper 16 Figure A.2 An

23、example of cumulative hazard plotting paper . . 18 Figure A.3 Plotting of data points and drawing of a straight line . 18 Figure A.4 Estimation of distribution parameters . 19 Figure B.1 Weibull probability chart for the example 24 Figure C.1 Estimation of distribution parameters . 28 Figure C.2 Cum

24、ulative hazard plots . 30 Table B.1 Ranked failure data . 23 Table C.1 Work sheet for cumulative hazard analysis . . 26 Table C.2 Example work sheet 29 Table D.1 Values of the gamma function . 32 BS EN 61810-2:2011Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/08/2011 07:49, Uncontrolled

25、Copy, (c) BSI61810-2 IEC:2011 5 INTRODUCTION Within the IEC 61810 series of basic standards covering elementary electromechanical relays, IEC 61810-2 is intended to give requirements and tests permitting the assessment of relay reliability. All information concerning endurance tests for type testing

26、 have been included in IEC 61810-1. NOTE According to IEC 61810-1, a specified value for the electrical endurance under specific conditions (e.g. contact load) is verified by testing 3 relays. None is allowed to fail. Within this IEC 61810-2, a prediction of the reliability of a relay is performed u

27、sing statistical evaluation of the measured cycles to failure of a larger number of relays (generally 10 or more relays). Recently the technical committee responsible for dependability (TC 56) has developed a new edition of IEC 61649 dealing with Weibull distributed test data. This second edition co

28、ntains both numerical and graphical methods for the evaluation of Weibull-distributed data. On the basis of this basic reliability standard, IEC 61810-2 was developed. It comprises test conditions and an evaluation method to obtain relevant reliability measures for electromechanical elementary relay

29、s. The life of relays as non-repairable items is primarily determined by the number of operations. For this reason, the reliability is expressed in terms of mean cycles to failure (MCTF). Commonly, equipment reliability is calculated from mean time to failure (MTTF) figures. With the knowledge of th

30、e frequency of operation (cycling rate) of the relay within an equipment, it is possible to calculate an effective MTTF value for the relay in that application. Such calculated MTTF values for relays can be used to calculate respective reliability, probability of failure, and availability (e.g. MTBF

31、 (mean time between failures) values for equipment into which these relays are incorporated. Generally it is not appropriate to state that a specific MCTF value is “high” or “low”. The MCTF figures are used to make comparative evaluations between relays with different styles of design or constructio

32、n, and as an indication of product reliability under specific conditions. BS EN 61810-2:2011Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/08/2011 07:49, Uncontrolled Copy, (c) BSI 6 61810-2 IEC:2011 ELECTROMECHANICAL ELEMENTARY RELAYS Part 2: Reliability 1 Scope This part of IEC 61810 co

33、vers test conditions and provisions for the evaluation of endurance tests using appropriate statistical methods to obtain reliability characteristics for relays. It should be used in conjunction with IEC 61649. This International Standard applies to electromechanical elementary relays considered as

34、non-repaired items (i.e. items which are not repaired after failure), whenever a random sample of items is subjected to a test of cycles to failure (CTF). The lifetime of a relay is usually expressed in number of cycles. Therefore, whenever the terms “time” or “duration” are used in IEC 61649, this

35、term should be understood to mean “cycles”. However, with a given frequency of operation, the number of cycles can be transformed into respective times (e.g. times to failure (TTF). The failure criteria and the resulting characteristics of elementary relays describing their reliability in normal use

36、 are specified in this standard. A relay failure occurs when the specified failure criteria are met. As the failure rate for elementary relays cannot be considered as constant, particularly due to wear-out mechanisms, the times to failure of tested items typically show a Weibull distribution. This s

37、tandard provides both numerical and graphical methods to calculate approximate values for the two-parameter Weibull distribution, as well as lower confidence limits. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references

38、, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. IEC 60050-191:1990, International Electrotechnical Vocabulary (IEV) Chapter 191: Dependability and quality of service IEC 60050-444:2002, International Electrot

39、echnical Vocabulary (IEV) Part 444: Elementary relays IEC 60300-3-5:2001, Dependability management Part 3-5: Application guide Reliability test conditions and statistical test principles IEC 61649:2008, Weibull analysis IEC 61810-1:2008, Electromechanical elementary relays Part 1: General requiremen

40、ts BS EN 61810-2:2011Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/08/2011 07:49, Uncontrolled Copy, (c) BSI61810-2 IEC:2011 7 3 Terms and definitions For the purposes of this document, the terms and definitions given in IEC 60050-191 and IEC 60050-444, some of which are reproduced below

41、, as well as the following, apply. 3.1 item any component that can be individually considered IEC 60050-191:1990, 191-01-01, modified NOTE For the purpose of this standard, items are elementary relays. 3.2 non-repaired item item which is not repaired after a failure IEC 60050-191:1990, 191-01-03, mo

42、dified 3.3 cycle operation and subsequent release/reset IEC 60050-444:2002, 444-02-11 3.4 frequency of operation number of cycles per unit of time IEC 60050-444:2002, 444-02-12 3.5 reliability ability of an item to perform a required function under given conditions for a given number of cycles or ti

43、me interval IEC 60050-191:1990, 191-02-06, modified NOTE 1 It is generally assumed that the item is in a state to perform this required function at the beginning of the time interval. NOTE 2 The term “reliability” is also used as a measure of reliability performance (see IEC 60050-191:1990, 191-12-0

44、1). 3.6 reliability test experiment carried out in order to measure, quantify or classify a reliability measure or property of an item IEC 60300-3-5:2001, 3.1.27 3.7 life test test with the purpose of estimating, verifying or comparing the lifetime of the class of items being tested IEC 60300-3-5:20

45、01, 3.1.17, modified BS EN 61810-2:2011Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/08/2011 07:49, Uncontrolled Copy, (c) BSI 8 61810-2 IEC:2011 3.8 cycles to failure CTF total number of cycles of an item, from the instant it is first put in an operating state until failure 3.9 mean cyc

46、les to failure MCTF expectation of the number of cycles to failure 3.10 time to failure TTF total time duration of operating time of an item, from the instant it is first put in an operating state until failure IEC 60050-191:1990, 191-10-02, modified 3.11 mean time to failure MTTF expectation of the

47、 time to failure IEC 60050-191:1990, 191-12-07 3.12 useful life number of cycles or time duration until a certain percentage of items have failed NOTE In this standard, this percentage is defined as 10 %. 3.13 failure termination of the ability of an item to perform a required function IEC 60050-191

48、:1990, 191-04-01, modified 3.14 malfunction single event when an item does not perform a required function 3.15 contact failure occurrence of break and/or make malfunctions of a contact under test, exceeding a specified number 3.16 failure criteria set of rules used to decide whether an observed eve

49、nt constitutes a failure IEC 60300-3-5:2001, 3.1.10 3.17 contact load category classification of relay contacts dependent on wear-out mechanisms NOTE Various contact load categories are defined in IEC 61810-1. BS EN 61810-2:2011Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 22/08/2011 07:49, Uncontrolled Copy, (c) BSI61810-2 IEC:2011 9 4 General considerations The provisions of this part of IEC 61810 are based on the relevant publica