BS EN 62011-1-2002 Insulating materials - Industrial rigid moulded laminated tubes and rods of rectangular and hexagonal cross-section based on thermosetting resins for electrical r.pdf

1、BRITISH STANDARD BS EN 62011-1:2002 Insulating materials Industrial, rigid, moulded, laminated tubes and rods of rectangular and hexagonal cross-section based on thermosetting resins for electrical purposes Part 1: Definitions, designations and general requirements The European Standard EN 62011-1:2

2、002 has the status of a British Standard ICS 29.035.20 BS EN 62011-1:2002 This British Standard, having been prepared under the direction of the Electrotechnical Sector Policy and Strategy Committee, was published under the authority of the Standards Policy and Strategy Committee on 14 August 2002 B

3、SI 14 August 2002 ISBN 0 580 40258 4 National foreword This British Standard is the official English language version of EN 62011-1:2002. It is identical with IEC 62011-1:2002. This standard, together with Parts 2 and 3 (which will be published later) partially supersedes BS 6128-4:1981. BS 6128-4:1

4、981 will be withdrawn on publication of these other parts. The UK participation in its preparation was entrusted by Technical Committee GEL/15, Insulating material, to Subcommittee GEL/15/3, Material specifications, which has the responsibility to: A list of organizations represented on this subcomm

5、ittee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “

6、Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from le

7、gal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK.

8、Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 11 and a back cover. The BSI copyright date displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsEUROPEAN STANDARD

9、 EN 62011-1 NORME EUROPENNE EUROPISCHE NORM August 2002 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Central Secretariat: rue de Stassart 35, B - 1050 Brussels 2002 CENELEC - All right

10、s of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 62011-1:2002 E ICS 29.035.20 English version Insulating materials - Industrial, rigid, moulded, laminated tubes and rods of rectangular and hexagonal cross-section based on thermosetting resins for ele

11、ctrical purposes Part 1: Definitions, designations and general requirements (IEC 62011-1:2002) Matriaux isolants - Tubes et barres industriels, rigides, mouls, stratifis, de sections transversales rectangulaires ou hexagonales, base de rsines thermodurcissables, usages lectriques Partie 1: Dfinition

12、s, dsignations et exigences gnrales (CEI 62011-1:2002) Isolierstoffe - Formgeprete Rohre und Stbe mit recht- und sechseckigem Querschnitt aus technischen Schichtprestoffen auf der Basis wrmehrtbarer Harze fr elektrotechnische Zwecke Teil 1: Begriffe, Bezeichnungen und allgemeine Anforderungen (IEC 6

13、2011-1:2002) This European Standard was approved by CENELEC on 2002-07-01. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bib

14、liographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibil

15、ity of a CENELEC member into its own language and notified to the Central Secretariat has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,

16、Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United Kingdom.EN 61021-:10022 - 2 Foreword The text of document 15C/1351/FDIS, future edition 1 of IEC 62011-1, prepared by SC 15C, Specifications, of IEC TC 15, Insulating materials, was submitted to

17、the IEC-CENELEC parallel vote and was approved by CENELEC as EN 62011-1 on 2002-07-01. The following dates were fixed: latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2003-04-01 latest date by which the nati

18、onal standards conflicting with the EN have to be withdrawn (dow) 2005-07-01 Annexes designated “normative“ are part of the body of the standard. In this standard, annex ZA is normative. Annex ZA has been added by CENELEC. _ Endorsement notice The text of the International Standard IEC 62011-1:2002

19、was approved by CENELEC as a European Standard without any modification. In the official version, for Bibliography, the following note has to be added for the standard indicated: IEC 61212-1 NOTE Harmonized as EN 61212-1:1995 (not modified). _ Page2 EN620111:2002-110261 2002:CEI 5 INTRODUCTION This

20、part of IEC 62011 is one of a series which deals with industrial, rigid, moulded, laminated tubes of rectangular cross-section and rods of rectangular and hexagonal cross-section based on thermosetting resins for electrical purposes. The materials are similar to those described in IEC 61212-1 but of

21、 different cross-section. This series, under the general heading Insulating materials Industrial, rigid, moulded, laminated tubes and rods of rectangular and hexagonal cross-section based on thermosetting resins for electrical purposes, consists of three parts: Part 1: Definitions, designations and

22、general requirements Part 2: Methods of test Part 3: Specifications for individual materials Page3 EN620111:2002-110261 2002:CEI 7 INSULATING MATERIALS INDUSTRIAL, RIGID, MOULDED, LAMINATED TUBES AND RODS OF RECTANGULAR AND HEXAGONAL CROSS-SECTION BASED ON THERMOSETTING RESINS FOR ELECTRICAL PURPOSE

23、S Part 1: Definitions, designations and general requirements 1 Scope This part of IEC 62011 contains the definitions and designations related to, and the general requirements to be fulfilled by, industrial, rigid, moulded, laminated tubes of rectangular cross- section and rods of rectangular and hex

24、agonal cross-section. The moulded sections are manufactured using either phenolic or epoxy resins as the binder and using the following reinforcements: cellulosic paper, cotton cloth or glass cloth. This standard covers both rods and tubes of natural colour and those containing colouring matter or o

25、ther additives. Materials which conform to this standard meet established levels of performance. However, the selection of a material by a user for a specific application should be based on the actual requirements necessary for adequate performance in that application and not based on this standard

26、alone. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 472:1999, Plast

27、ics Vocabulary 3 Definitions For the purpose of this part of IEC 62011, the following definitions, which are based upon those given in ISO 472, apply. 3.1 rectangular, moulded, laminated tube (as applied to thermosets) tube formed by wrapping impregnated layers of material on a mandrel, curing the a

28、ssembly in an appropriate square or rectangular mould under heat and pressure, and then removing the mandrel NOTE The mandrel and the mould are chosen to give a moulded tube of the required dimensions. The finished moulding may be supplied in the as moulded state or machined to specific dimensions.

29、Page4 EN620111:2002-110261 2002:CEI 9 3.2 rectangular or hexagonal moulded, laminated rod (as applied to thermosets) rod formed by wrapping impregnated layers of material on a mandrel, removing the mandrel and curing in a rectangular or hexagonal mould of the required geometry NOTE The finished moul

30、ding may be supplied in the as moulded state or machined to specific dimensions. The cross-section in the rod is of the form of a rectangle (includes square section) or a regular hexagon. 3.3 phenolic resin generic term for a class of resins made by the polycondensation of phenol, and derivatives, w

31、ith aldehydes 3.4 epoxy resin synthetic resin containing epoxide groups, formulated to enable cross-linking 3.5 cross-section shape or profile of the moulded rod or tube when this is cut at right angles to its length NOTE The dimensions of the cross-section of a rectangular rod are the distances bet

32、ween opposite faces of the cross-section and the distance between flats of a hexagonal rod is the distance between two opposite faces of the regular hexagonal cross-section. 4 Designations and abbreviations 4.1 Designations 4.1.1 Individual types are designated by: a two-letter abbreviation denoting

33、 the resin; a second two-letter abbreviation denoting the reinforcement; a serial number of two digits, the first digit denotes the form of the product 5 indicating rectangular moulded tube, 6 indicating rectangular moulded rod, and 7 indicating hexagonal moulded rod; the second digit distinguishes

34、between sub-grades of the same type. NOTE The abbreviations are given in 4.2. 4.1.2 The complete designation of the moulded tube or rod is denoted by description: rectangular moulded tube, rectangular moulded rod or hexagonal moulded rod, the number of the IEC standard, e.g. IEC 62011-3-1, the desig

35、nation of the individual type according to 4.1.1, the nominal dimensions of the tube: internal dimensions (mm) wall thickness (mm) length (mm), or the nominal dimensions of the rectangular rod: dimensions of the cross-section (mm) length (mm), or Page5 EN620111:2002-110261 2002:CEI 11 the nominal di

36、mensions of the hexagonal rod: distance between flats (mm) length (mm), a letter designating the finish on the outer surfaces of the tube ”A” designating as produced, ”B” designating machined finish. Example 1: Rectangular moulded tube of fine weave cotton with epoxy resin IEC 62011-3-1 EP CC 51 25

37、35 6 1 000 A Example 2: Rectangular moulded rod of coarse weave cotton with phenolic resin IEC 62011-3-1 PF CC 62 30 20 1 000 B Example 3: Hexagonal moulded rod of fine weave cotton with phenolic resin IEC 62011-3-1 PF CC 71 15 1 000 B 4.2 Abbreviations Resin Abbreviation Epoxy (epoxide) EP Phenolic

38、 PF Reinforcements Abbreviation Cellulose paper CP Woven cotton cloth CC Glass cloth GC The code may be used to abbreviate the description where necessary. Page6 EN620111:2002-110261 2002:CEI 31 Table 1 Types of industrial, rigid, moulded, laminated tubes of rectangular cross- section and rods of re

39、ctangular and hexagonal cross section Resin Reinforcement Serial numbers Application and distinguishing characteristics a EP CC 51, 61 and 71 Mechanical, electrical and electronic applications. Good resistance to tracking. Fine weave b PF CC 51, 61 and 71 Mechanical and electrical applications. Fine

40、 weave b . Good machining characteristics PF CC 52, 62 and 72 Similar to types PF CC 51, 61 and 71, but of coarse weave b PF CC 53, 63 and 73 A general-purpose grade similar to types PF CC 52, 62 and 72, but with inferior mechanical and electrical properties. Coarse weave b PF CC 54, 64 and 74 Simil

41、ar to types PF CC 52, 62 and 72, but with very coarse weave b PF CC 65 and 75 Similar to types PF CC 64 and 74 but with inferior electrical properties PF CP 51, 61 and 71 Electrical and mechanical applications. Good electrical properties when exposed to normal relative humidity PF CP 62 and 72 Simil

42、ar to types PF CP 61 and 71, but with inferior electrical properties PF GC 51 Good electrical and excellent mechanical properties EP GC 51 Excellent electrical and mechanical properties a It should not be inferred from the descriptions given in table 1 that moulded tubes or rods of any particular ty

43、pe are necessarily unsuitable for applications other than those listed for that type, or that specific tubes or rods will be suitable for all applications within the wide descriptions given. bThe number of threads in warp and weft of these woven cloths fall usually, but not necessarily, into the fol

44、lowing ranges: fine weave : more than 30 threads per centimetre; coarse weave : 18 to 30 threads per centimetre; very coarse weave : less than 18 threads per centimetre. These values are given for information only. They are not to be considered as specification requirements. In general, the finer we

45、ave materials have better machining characteristics. 5 General requirements Appearance All material in any one consignment shall have properties within the limits of this specification. Rectangular or hexagonal moulded rods and rectangular moulded tubes shall be supplied in either the “as produced“

46、condition or with a machined surface finish. Cracks are more likely to occur in thicker cross-sections, typically for rods with cross-sectional dimensions exceeding 20 mm, or for tubes with a wall thickness exceeding 10 mm or where the ratio of the wall thickness to the internal dimensions exceed 0,

47、4. All tubes and rods shall be supplied with their ends smooth and trimmed square. They shall be free from voids, holes and open cracks NOTE 1 Fine stress cracks are an inherent feature of certain types and sizes of tubes and rods, particularly with a paper base. Such cracks are more likely to occur

48、 in thicker cross-sections, typically 20 mm 2or greater for rods and tubes with a wall thickness exceeding 10 mm or where the ratio of the wall thickness to the smaller internal measurement between flats exceeds 0,4. NOTE 2 Some resin concentration is permissible in the region of the mould lines and

49、 at the centre of rods. NOTE 3 Tubes and rods may be supplied with a varnish finish by agreement between the supplier and purchaser. Page7 EN620111:2002-110261 2002:CEI 51 6 Dimensions 6.1 The nominal cross-section and wall thickness of a rectangular moulded tube should be from one of the preferred sizes given in