BS EN 62093-2005 Balance-of-system components for photovoltaic systems Design qualification natural environments《光伏系统的系统平衡元部件 设计鉴定自然环境》.pdf

1、BRITISH STANDARD BS EN 62093:2005 Balance-of-system components for photovoltaic systems Design qualification natural environments The European Standard EN 62093:2005 has the status of a British Standard ICS 27.160 BS EN 62093:2005 This British Standard was published under the authority of the Standa

2、rds Policy and Strategy Committee on 21 October 2005 BSI 21 October 2005 ISBN 0 580 46138 6 National foreword This British Standard is the official English language version of EN 62093:2005. It is identical with IEC 62093:2005. The UK participation in its preparation was entrusted to Technical Commi

3、ttee GEL/82, Solar photovoltaic energy systems, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this docume

4、nt may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. U

5、sers are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for chan

6、ge, and keep UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 39 and a back cover. The BSI copyright notice displayed in this docu

7、ment indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsEUROPEAN STANDARD EN 62093 NORME EUROPENNE EUROPISCHE NORM May 2005 CENELEC European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Europisches

8、Komitee fr Elektrotechnische Normung Central Secretariat: rue de Stassart 35, B - 1050 Brussels 2005 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 62093:2005 E ICS 27.160 English version Balance-of-system components for photovol

9、taic systems Design qualification natural environments (IEC 62093:2005) Composants BOS des systmes photovoltaques Qualification et essais denvironnement (CEI 62093:2005) BOS-Bauteile fr photovoltaische Systeme Bauarteignung natrliche Umgebung (IEC 62093:2005) This European Standard was approved by C

10、ENELEC on 2005-04-01. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national stan

11、dards may be obtained on application to the Central Secretariat or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and not

12、ified to the Central Secretariat has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg

13、, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 62093:2005 - 2 - Foreword The text of document 82/374/FDIS, future edition 1 of IEC 62093, prepared by IEC TC 82, Solar photovoltaic energy systems, was submitted to the IEC-CENELEC

14、parallel vote and was approved by CENELEC as EN 62093 on 2005-04-01. The following dates were fixed: latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2006-01-01 latest date by which the national standards con

15、flicting with the EN have to be withdrawn (dow) 2008-04-01 Annex ZA has been added by CENELEC. _ Endorsement notice The text of the International Standard IEC 62093:2005 was approved by CENELEC as a European Standard without any modification. _ CONTENTS 1 Scope and object 5 2 Normative references .

16、5 3 Sampling 6 4 Marking 7 5 Documentation . 7 5.1 General . 7 6 Testing 10 6.1 Service use 10 6.2 Test sequence 10 7 Pass criteria 13 7.1 General pass criteria 13 7.2 Specific requirements for charge controllers 14 7.3 Specific requirements for secondary batteries . 14 8 Major visual defects. 17 9

17、Report . 17 10 Modifications . 17 11 Test procedure . 17 11.1 Visual inspection 17 11.2 Functioning tests . 18 11.3 Specific performance tests for components. 22 11.4 Insulation test 24 11.5 Outdoor exposure test 25 11.6 Protection against mechanical impacts (IK-code) 26 11.7 Protection against dust

18、, water and foreign bodies (IP-code) 26 11.8 Shipping vibration test 27 11.9 Shock test . 27 11.10 UV test 28 11.11 Thermal cycling test . 29 11.12 Humidity-freeze test . 31 11.13 Damp heat test 33 11.14 Robustness of terminals test 34 11.15 Damp heat, cyclic test . 35 Annex A (informative) Switchin

19、g thresholds for charge controllers using the battery voltage as the main parameter for the switching algorithm . 37 Annex ZA (normative) Normative references to international publications with their corresponding Figure 1 Qualification test sequence 13 Figure 2 Cycling conditions of the efficiency

20、test procedure . 16 Figure 3 Diagram of the test set-up without measuring equipment 20 Figure 4 Thermal cycling test 30 Figure 5 Humidity-freeze test 32 - 3 - EN 62093:2005 European publications . 38 Table 1 Summary of test levels . 11 Table 2 Temperature limits for thermal cycling test 30 Table 3 T

21、emperature limits for humidity-freeze test 31 Table 4 Temperature limits for damp heat test . 33 Table 5 Temperature limits for damp heat, cyclic test. 36 EN 62093:2005 - 4 - BALANCE-OF-SYSTEM COMPONENTS FOR PHOTOVOLTAIC SYSTEMS DESIGN QUALIFICATION NATURAL ENVIRONMENTS 1 Scope and object This Inter

22、national Standard establishes requirements for the design qualification of balance- of-system (BOS) components used in terrestrial photovoltaic (PV) systems. This standard is suitable for operation in indoor, conditioned or unconditioned; or outdoor in general open-air climates as defined in IEC 607

23、21-2-1, protected or unprotected. It is written for dedicated solar components such as batteries, inverters, charge controllers, system diode packages, heat sinks, surge protectors, system junction boxes, maximum power point tracking devices and switch gear, but may be applicable to other BOS system

24、 components. This standard is based on that which is specified in IEC 61215 and IEC 61646 for the design qualification of PV modules. However, changes have been made to account for the special features of the balance-of-system components, and to add different levels of severity for the different ser

25、vice environments. Dust, fungus, insects, shipping vibration and shock, and protection class have been added to the appropriate environmental categories. The high and low temperature and humidity limits have also been modified for the appropriate service environments. This standard does not apply to

26、 photovoltaic modules. These are covered by IEC 61215 or IEC 61646. Also, this standard does not apply to concentrator modules or to complete PV systems. Specific electrical safety aspects are not part of this standard. This standard is applicable to lead-acid and nickel-cadmium cells and batteries.

27、 Other electrochemical storage systems will be included when they become available. The object of this test sequence is to determine the performance characteristics of each BOS components and to show, as far as possible within reasonable constraints of cost and time, that the component is capable of

28、 maintaining this performance after exposure to the simulated service natural environmental conditions for which it is intended to be applicable as specified by the manufacturer. The actual life expectancy of components so qualified will depend on their design, their environment and the system condi

29、tions under which they are operated. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments

30、) applies. IEC 60068-1, Environmental testing Part 1: General and guidance IEC 60068-2-6, Environmental testing Part 2: Tests Test Fc: vibration (sinusoidal) IEC 60068-2-21, Environmental testing Part 2-21: Tests Test U: Robustness of terminations and integral mounting devices EN 62093:2005 - 5 - IE

31、C 60068-2-27, Environmental testing Part 2: Tests. Test Ea and guidance: Shock IEC 60068-2-30, Environmental testing Part 2: Tests. Test Db and guidance: Damp heat, cyclic (12 + 12-hour cycle) IEC 60068-2-75, Environmental testing Part 2-75: Tests Test Eh: Hammer tests IEC 60068-2-78, Environmental

32、testing Part 2-78: Tests Test Cab: Damp heat, steady state IEC 60068-3-6, Environmental testing Part 3-6: Supporting documentation and guidance Confirmation of the performance of temperature/ humidity chambers IEC 60410, Sampling plans and procedures for inspection by attributes IEC 60529, Degrees o

33、f protection provided by enclosures (IP Code) IEC 60721-2-1, Classification of environmental conditions Part 2-1: Environmental conditions appearing in nature Temperature and humidity IEC 60904-3:1989, Photovoltaic devices Part 3: Measurement principles for terrestrial photovoltaic (PV) solar device

34、s with reference spectral irradiance data IEC 61215, Crystalline silicon terrestrial photovoltaic (PV) modules Design qualification and type approval IEC 61345, UV test for photovoltaic (PV) modules IEC 61427:2005, Secondary cells and batteries for solar photovoltaic energy systems General requireme

35、nts and methods of test IEC 61646, Thin film silicon terrestrial photovoltaic (PV) modules Design qualification and type approval IEC 61683, Photovoltaic systems Power conditioners Procedure for measuring efficiency IEC 62262, Degrees of protection provided by enclosures for electrical equipment aga

36、inst external mechanical impacts (IK code) ISO/IEC 17025, General requirements for the competence of testing and calibration laboratories 3 Sampling For qualification testing a quantity of at least three samples of a component (plus spares as desired) shall be taken at random from a production batch

37、 or batches, in accordance with the procedure given in IEC 60410. The components shall have been manufactured from specified materials and components in accordance with the relevant drawings and process sheets and shall have been subjected to the manufacturers normal inspection, quality control and

38、production acceptance procedures. The components shall be complete in every detail and shall be accompanied by the manufacturers handling, mounting and connection instructions, including the maximum permissible system voltage. In the case of items, for example wires and cables, that do not have prev

39、iously defined measures, a sufficient amount for the testing purposes shall be taken at random from a production batch or batches, in accordance with the procedure given in IEC 60410. EN 62093:2005 - 6 - 4 Marking Each component shall carry the following clear and indelible markings: name, monogram

40、or symbol of manufacturer/supplier; type or model number; serial/batch number, if practical; the design service use of this component; outdoor unprotected, outdoor protected, indoor unconditioned and indoor conditioned; polarity of terminals or leads (only colour coding is not permissible); maximum

41、system voltage for which the component is suitable; nominal and minimum values of the power consumption, as specified by the manufacturer for the product type. The date (and preferably time) and place of manufacture shall be marked on the component or be traceable from the serial or batch number. NO

42、TE Small components such as wires, connectors, fuses, etc. need not have these elaborate markings. The minimum information is name/monogram/symbol of manufacturer or supplier and the type or model number. 5 Documentation 5.1 General The documentation shall contain the following information (if relev

43、ant): compliance with relevant standards (this is especially important with respect to European Directives and the related CE marking); installation and disconnection instructions; operating instructions; service use of the component (see 6.1); technical data (circuit diagram and technical specifica

44、tions); troubleshooting instructions; safety warnings and instructions; information on spare parts; warranty; instructions for decommissioning and disposal. In particular, the documentation shall indicate (if relevant): a) Conditions of surroundings 1) Range of operating temperature 2) Range of stor

45、age temperature 3) Maximum relative humidity b) Physical properties of the component 1) Dimensions of the enclosure 2) Weight 3) Properties of the enclosure (material) 4) Fasteners 5) Protection class (IP and IK Code) EN 62093:2005 - 7 - 6) Connecting terminals 7) Cables (inlet, pull relief, cross-s

46、ections) 8) Spare parts c) Electrical properties of the component 1) For charge controllers Listing of incompatible and compatible battery types Nominal voltage of input and output (V) Maximum module current (A) Maximum load current (A) Type of controller (series controller, shunt controller, etc.)

47、Working principle (PWM, two-point-regulation, state of charge algorithm, etc.) All used thresholds (V) Temperature compensation for the thresholds (mV/C/cell) Quiescent current Curve indicating input and output power/current vs. ambient temperature Power consumption to be measured during operation i

48、mmediately after deep discharge disconnection Power consumption during operation at nominal voltage Overload protection Reverse-polarity protection Definition of the allowable voltage area at the input and at the output side Warning before load disconnect Definition of the output behaviour in the ca

49、se of no battery connection Delayed load disconnection Displays (LEDs, display, accuracy) Additional functions (MPP tracking, etc.) Maximum AC ripple on the battery charging current NOTE If the negative terminal of the battery, module and load cannot be linked together, this must be clearly stated and the behaviour