BS EN ISO 1927-1-2012 Monolithic (unshaped) refractory products Introduction and classification《整体(未成形)耐火材料产品 简介和分类》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN ISO 1927-1:2012Incorporating corrigendum September 2012Monolithic (unshaped) refractory productsPart 1: Introduction and classification (ISO 1927-1:2012)BS EN ISO 1927-1:20

2、12 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO 1927-1:2012.It supersedes BS EN 1402-1:2003, which is withdrawn. The UK participation in its preparation was entrusted to TechnicalCommittee RPI/1, Refractory products and materials.A list of organizations r

3、epresented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2012. Published by BSI StandardsLimited 2012 ISBN 978 0

4、580 80701 5ICS 81.080 Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 August 2012. Amendments issued since publicationDate Text affected30 September 2012 Additi

5、on of supersession detailsEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 1927-1 August 2012 ICS 81.080 Supersedes EN 1402-1:2003English Version Monolithic (unshaped) refractory products - Part 1: Introduction and classification (ISO 1927-1:2012) Produits rfractaires (non faonns) monolithiq

6、ues - Partie 1: Introduction et classification (ISO 1927-1:2012) Ungeformte (monolithische) feuerfeste Erzeugnisse - Teil 1: Einfhrung und Klassifizierung (ISO 1927-1:2012) This European Standard was approved by CEN on 31 July 2012. CEN members are bound to comply with the CEN/CENELEC Internal Regul

7、ations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN membe

8、r. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CE

9、N members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,

10、Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and

11、by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 1927-1:2012: EBS EN ISO 1927-1:2012EN ISO 1927-1:2012 (E) 3 Foreword This document (EN ISO 1927-1:2012) has been prepared by Technical Committee ISO/TC 33 “Refractories“ in collaboration with Technical Committee CEN/TC 187 “Re

12、fractory products and materials” the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2013, and conflicting national standards shall be withdrawn at th

13、e latest by February 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 1402-1:2003. According to the C

14、EN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hung

15、ary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 1927-1:2012 has been approved by CEN as a EN ISO 1927-1:2012 without a

16、ny modification. BS EN ISO 1927-1:2012ISO 1927-1:2012(E) ISO 2012 All rights reserved iiiContents PageForeword ivIntroduction v1 Scope 12 Normative references . 13 Terms and definitions . 14 Product types and methods of placement . 24.1 Refractory castables . 24.2 Refractory gunning materials 34.3 R

17、efractory ramming materials . 34.4 Refractory jointing materials 34.5 Other monolithic (unshaped) refractory products . 35 Type of chemical composition . 45.1 Alumina-silica products . 45.2 Basic products . 45.3 Special products 45.4 Carbon-containing products 46 Classification 46.1 General . 46.2 M

18、ain raw material 46.3 Classification temperature 57 Designation of a monolithic (unshaped) refractory material . 6Bibliography . 9BS EN ISO 1927-1:2012ISO 1927-1:2012(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member

19、 bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental

20、 and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.International Standards are drafted in accordance with the rules given in the ISO/IEC Directive

21、s, Part 2.The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies ca

22、sting a vote.Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights.ISO 1927-1 was prepared by Technical Committee ISO/TC 33, Refractories.ISO 1927-1 cancels

23、 and replaces ISO 1927:1984, which has been technically revised. ISO 1927 consists of the following parts, under the general title Monolithic (unshaped) refractory products : Part 1: Introduction and classification Part 2: Sampling for testing Part 3: Characterization as received Part 4: Determinati

24、on of consistency of castables Part 5: Preparation and treatment of test pieces Part 6: Measurement of physical properties Part 7: Tests on pre-formed shapes Part 8: Determination of complementary propertiesiv ISO 2012 All rights reservedBS EN ISO 1927-1:2012ISO 1927-1:2012(E)IntroductionThe general

25、 objective of this part of ISO 1927 is to define, with as much accuracy as possible, the control of monolithic (unshaped) refractory products with special reference to the following:a) quality control;b) checking the conformity of the delivery as compared with claimed properties;c) the control of ba

26、tch homogeneity;d) the final control of linings.Properties are unavoidably influenced by industrial placing as a result of the equipment, environmental conditions and often by specific site conditions (target date, location). Quality control and final control of lining should not be considered in th

27、e same documents, since the former requires accuracy and clean operative methods while the latter requires the control of the placing.Monolithic (unshaped) refractory products used in industrial linings are generally not fired, so that the high temperatures which result from use create firing which

28、results from use creates complicated conditions that make control difficult. The main points to be mentioned are:1) the temperature gradient, the consequence of which is a property gradient;2) the level of maximum temperature reached on the hot face directly depends on the working temperature of the

29、 equipment;3) the life of the equipment may be numbered in hours or in years.NOTE Properties measured in the laboratory frequently do not reflect the properties of the material when installed. ISO 2012 All rights reserved vBS EN ISO 1927-1:2012BS EN ISO 1927-1:2012Monolithic (unshaped) refractory pr

30、oducts Part 1: Introduction and classification1 ScopeThis part of ISO 1927 defines terms relating to monolithic (unshaped) refractory products and establishes a classification for the various types of product.Raw materials and crushed or granulated refractory materials, which do not contain any bind

31、er, are excluded.2 Normative referencesThe following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 565, Te

32、st sieves Metal wire cloth, perforated metal plate and electroformed sheet Nominal sizes of openings3 Terms and definitionsFor the purposes of this document, the following terms and definitions apply.3.1monolithic (unshaped) refractory materialsmixtures which consist of an aggregate and a bond or bo

33、nds, prepared ready for use either directly in the condition in which they are supplied or after the addition of one or more suitable liquidsNOTE 1 They can contain metallic, organic or ceramic fibre material.NOTE 2 These mixtures are either dense or insulating. Insulating mixtures are those whose t

34、rue porosity is not less than 45 % when determined in accordance with ISO 5016, using a test piece fired to specified conditions.3.2pre-formed shapesshapes made from monolithic (unshaped) refractory materials, cast or moulded and pre-treated by the manufacturer, so that they can be directly placed i

35、n serviceNOTE They may have a thermal pre-treatment.3.3nature of the bondbond depending on the hardening process of the different materialsNOTE 1 The bond may be a hydraulic bond with setting and hydraulic hardening at ambient temperature, a ceramic bond with hardening by sintering during firing, a

36、chemical bond (inorganic or organic-inorganic) with hardening by chemical, but not hydraulic, reaction at ambient temperature or at a temperature lower than that of a ceramic bond, or an organic bond with binding or hardening at ambient temperature or at higher temperatures.INTERNATIONAL STANDARD IS

37、O 1927-1:2012(E) ISO 2012 All rights reserved 1BS EN ISO 1927-1:2012ISO 1927-1:2012(E)NOTE 2 When several bonds are used together, the bond is designated according to the nature of that bond which plays the principal part during the hardening.3.4granulometric classmesh width of the finest sieve (ISO

38、 565) through which at least 95 % by mass of the material passes3.5yield by volumemass of material as delivered which is necessary to place one cubic metre of material, expressed in tonnes to the nearest 1 %3.6deflocculating agentsoluble compound (usually an electrolyte) which, when added even in ve

39、ry small quantities, will reduce the water content to form dispersed suspensions of solid powders in liquid media4 Product types and methods of placement4.1 Refractory castables4.1.1 GeneralThese are mixtures of refractory aggregates and bond(s), mainly supplied dry and used after the addition and m

40、ixing with water or another liquid. They are placed by casting with vibration, by casting without vibration (self-flowing), by rodding, by shotcreting or when necessary by tamping. The bond is formed and hardening takes place without heating.4.1.2 Regular castableHydraulically bonded refractory cast

41、able containing cement but without deflocculant.4.1.3 Deflocculated castableHydraulically bonded refractory castable containing cement or other hydraulic binder, a minimum of 2 % by mass of ultra-fine particles (less than one micron) and at least one deflocculating agent.This type is in turn subdivi

42、ded into the four categories given in Table 1.NOTE If significant lime content is introduced by other raw materials, this may be marked in the data sheet separately and has to be neglected when the type of deflocculated castable is defined.Table 1 Categories of deflocculated castableCategory Content

43、 (%) CaOMin MaxMedium cement castable (MCC) 2,5 -Low cement castable (LCC) 1,0 2,5Ultra-low cement castable (ULCC) 0,2 1,0No cement castable (NCC) 0 0,2By definition, deflocculated cement castables contain at least one deflocculant and ultra-fine particles.4.1.4 Chemically bonded castableRefractory

44、castable containing one or more chemical bonds (see 3.3), which cause hardening at ambient temperature.2 ISO 2012 All rights reservedBS EN ISO 1927-1:2012ISO 1927-1:2012(E)4.2 Refractory gunning materialsThese are mixtures of refractory aggregates and bond(s), specially prepared for placing by pneum

45、atic or mechanical projection which may be either:a) a hydraulical bond mix (see 4.1) (dense or insulating) which is supplied dry and used after the addition of water during or before gunning;b) a ceramic bond mix (see 4.3.2) which is especially designed for gunning under high air pressure with spec

46、ial equipment, and is normally delivered in a ready-to-use state;c) a chemical bond (inorganic or organic-inorganic) with hardening by a chemical, but not hydraulic, reaction at ambient temperature or at a temperature lower than that of a ceramic bond;d) an organic bond with binding or hardening at

47、ambient temperature or at higher temperatures.According to the type of bond, a further distinction is made between hydraulically bonded, chemically bonded and ceramic bonded gunning materials.4.3 Refractory ramming materials4.3.1 Refractory ramming mixesThese are materials that are non-coherent befo

48、re use, made up of refractory aggregates, bond(s) and if necessary liquid(s). According to the type of product, the main bond may be ceramic, chemical (inorganic or organic-inorganic) or organic.The materials are used as delivered or after the addition of liquid(s) and placed by ramming (manual or m

49、echanical) or vibration. They harden under the action of heat above ambient temperature.4.3.2 Plastic refractory materialsThese are materials that are coherent and ready for use, with a plastic consistency, made up of refractory aggregates, bond(s) and liquid(s). According to the type of product, the main bond may be ceramic, chemical (inorganic or organic-inorganic) or organic.The materials are supplied in soft, pre-formed blocks or slices and placed by ramming (manual or mechanical). Installation without shuttering is possible. The